Kone Resolve 200 User manual

KONE ReSolve 200

Installation Instruction

1 (258) AM-10.65.001

(D) 2013-04-17

KONE RESOLVE 200, 

SINGLE / FLEXIBLE MAN INSTALLATION INSTRUCTION

1067629.wmf

KONE ReSolve 200

Installation Instruction

2 (258) AM-10.65.001

(D) 2013-04-17

Confidentiality Notice

This proprietary and confidential document is provided to you only for purposes of installing

and/or maintaining KONE products and it may not be used or its contents disclosed for any

other purpose without KONE's prior written permission. Neither this document nor its contents

may be copied or disclosed to third parties for any reason. KONE reserves the right to

prosecute any breach of this obligation.



Authorization Notice

This publication is for informational purposes only. All persons participating in the installation

and/or maintenance of KONE equipment and using these instructions must be qualified to

perform such work, are required to have received equipment specific training as specified by

KONE and must have KONE Corporation's authorization to install and maintain KONE

equipment.



DISCLAIMER OF WARRANTIES AND LIABILITIES

KONE reserves the right at any time to alter the product design, specifications and

procedures reflected in this document. NO STATEMENT CONTAINED IN THIS DOCUMENT

IS TO BE CONSTRUED AS A WARRANTY OR CONDITION, EXPRESS OR IMPLIED, AS

TO ANY PRODUCT, SPECIFICATION OR PROCEDURE, ITS MERCHANTABILITY OR

FITNESS FOR ANY PARTICULAR PURPOSE OR QUALITY, OR AS A MODIFICATION OR

REPRESENTATION OF THE TERMS OF ANY PURCHASE AGREEMENT.



KONE DISCLAIMS ANY LIABILITY RESULTING FROM OR IN CONNECTION WITH THE

USE OR DISCLOSURE OF INFORMATION IN THIS DOCUMENT. KONE HAS NO

LIABILITY FOR TYPOGRAPHICAL OR OTHER ERRORS OR OMISSIONS CONTAINED IN

THIS DOCUMENT OR ANYONE'S INTERPRETATION OF THE INSTRUCTIONS. THE

USER OF THIS DOCUMENT ASSUMES ALL RISKS ASSOCIATED WITH THE USE OR

DISCLOSURE OF THIS DOCUMENT.



Trademark Notice

"KONE, MonoSpace, MiniSpace, EcoDisc, TranSys, Alta, KoneXion, KONE ECO3000 and all

other product names are trademarks or registered trademarks of KONE Corporation in

various countries."

transmitted in any form or by any means, or translated into another language or format, in

whole or part, without prior written permission of KONE Corporation.

KONE ReSolve 200

Installation Instruction

3 (258) AM-10.65.001

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TABLE OF CONTENTS

GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Validity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Installation method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Special things about the method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Related documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

One fitter / two fitters working . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

General safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Conditions for safe operation of elevator control system . . . . . . . . . . . . . . . . . . . . . 14

Installation method safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Personal protective equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Protecting work areas with safety fences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Public safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Safety signs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Determining need for car top balustrade. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Pit access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Safe access to all work areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

SITE REQUIREMENTS AND TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Site requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Ride comfort measurements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

1 RECEIPT AND CONTROL OF MATERIAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

1.1 Checking of packages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

1.2 Transporting materials. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

1.3 Unloading materials. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

2PREPARATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

2.1 Safety fences and signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

2.2 Checking the power sources. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

2.3 Checking safety gear operation and overspeed governor. . . . . . . . . . . . . . . . . . . . . 30

2.4 Checking overtravels and safety spaces. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

2.5 Marking the sling and car position. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

2.6 Measuring travelling cable loop length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

2.7 Checking the car and counterweight balancing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

2.8 Preparing the access for the travelling cables and the shaft bundle. . . . . . . . . . . . . 34

2.9 Installation of shaft lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

3 INSTALLING TRAVELLING CABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

3.1 Installing travelling cable: Machinery below . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

3.2 Installing travelling cables: Machinery above . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

3.3 Dismantling old car equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

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3.4 Installing car top connection box and inspection drive unit. . . . . . . . . . . . . . . . . . . . 45

3.5 Routing cables to car top connection box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

3.6 Connecting the travelling cable in the car top connection box . . . . . . . . . . . . . . . . . 47

3.7 Temporary wiring of car top connection box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

3.8 Fixing sensor unit to car roof. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

3.9 Installing the wire hanger and limit switch in top of the shaft. . . . . . . . . . . . . . . . . . . 50

4 INSTALLING TOP SERVICE LIMIT RAMP (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . 55

4.1 Installing top service limit ramp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

5 DISMANTLING OLD MACHINE ROOM EQUIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

5.1 Marking the wires in the old control panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

5.2 Removing old equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

6 INSTALLATION AND WIRING OF MACHINERY / CONTROL PANEL . . . . . . . . . . . . . . . 59

6.1 Position the control panel according to the site survey . . . . . . . . . . . . . . . . . . . . . . . 60

6.2 Re-use / installation of trunking for travelling cable and elevator shaft wiring. . . . . . 63

6.3 Routing of wiring between controller panel and machinery. . . . . . . . . . . . . . . . . . . . 64

6.4 Snelis devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

6.5 Specific routing for V3F motor supply cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

6.6 Connecting the extension tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

6.7 Connecting travelling cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

6.8 Connecting machine room equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

6.9 Installing and connecting power supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

6.10 Wiring other machine room equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

7 COMMISSIONING FOR SERVICE SPEED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

7.1 Safety measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

7.2 Preparations before turning the power on. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

7.3 Reset button at KMI (KONE Maintenance Interface) . . . . . . . . . . . . . . . . . . . . . . . . 83

7.4 Example of setting parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

7.5 Checking of inverter parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

7.6 Non-rotational autotuning of K1000 drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

7.7 Driving the elevator for the first time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

7.8 Preparation for driving the elevator on the car roof. . . . . . . . . . . . . . . . . . . . . . . . . . 90

8 INSTALLATION OF SHAFT LIGHTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

8.1 Installing elevator shaft lighting, if applicable (PT) . . . . . . . . . . . . . . . . . . . . . . . . . . 93

8.2 Installing elevator shaft lighting, if applicable (PU) . . . . . . . . . . . . . . . . . . . . . . . . . . 94

9 REMOVING OLD ELEVATOR SHAFT EQUIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

9.1 Removing of old levelling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

9.2 Remove old limits and floor switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

9.3 Remove landing bands / support wires. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

9.4 Removing old travelling cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

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10 INSTALLING THE HANGING WIRES AND POSITIONING MAGNETS . . . . . . . . . . . . . . 100

10.1 Hanging the wires at top of the shaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

10.2 Fixing the wires in the pit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

10.3 Installing bottom service limit ramp (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

10.4 Installing positioning magnets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

11 INSTALLATION OF SHAFT BUNDLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

11.1 Installation of shaft bundle and trunking (serial, machinery above). . . . . . . . . . . . . .110

11.2 Installation of shaft bundle and trunking (serial, machinery below). . . . . . . . . . . . . .114

11.3 Installation of shaft bundle and trunking (parallel, machinery above) . . . . . . . . . . . .119

11.4 Installation of shaft bundle and trunking (parallel, machinery below) . . . . . . . . . . . 122

11.5 Finalising new elevator shaft lighting (if included). . . . . . . . . . . . . . . . . . . . . . . . . . 126

11.6 Finalising the travelling cable installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

11.7 Re-connecting travelling cables, if necessary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128

11.8 Taking the shaft bundle to the machine room . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129

11.9 Connecting shaft bundle (safety chain) in to the control panel . . . . . . . . . . . . . . . . 130

12 CONNECTING LANDING DOORS LOCKS AND BUTTONS . . . . . . . . . . . . . . . . . . . . . . 131

12.1 Positioning of the car. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132

12.2 Connection of landing door lock (serial) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133

12.3 Wiring of landing call buttons (serial) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135

12.4 Connection of landing door lock (parallel). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136

12.5 Wiring of indicators and optional landing devices (parallel) . . . . . . . . . . . . . . . . . . 144

12.6 Connecting shaft bundle (signalization) in to the control panel. . . . . . . . . . . . . . . . 154

13 REMOVING THE OLD SHAFT BUNDLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155

14 INSTALLATION AND WIRING OF ALL CAR EQUIPMENT. . . . . . . . . . . . . . . . . . . . . . . . 156

14.1 Dismantling old car equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158

14.2 Installation of door control box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159

14.3 Installation of parallel I/O box (only with parallel signalization) . . . . . . . . . . . . . . . . 160

14.4 Installation of ACU box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160

14.5 Wiring of car top connection box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161

14.6 Wiring of old car light. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163

14.7 Wiring of old car fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163

14.8 Wiring of ADV door operator (Isola 96, Athena 96, Renova 96) . . . . . . . . . . . . . . . 164

14.9 Wiring of retiring ramp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168

14.10 Wiring of door inverter control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169

14.11 Wiring of contactor control door operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171

14.12 Wiring of Starlift door operator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173

14.13 Wiring of ADF - ADX door operator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175

14.14 Wiring of AMD door operator (Drive 1, 1.5 and 2). . . . . . . . . . . . . . . . . . . . . . . . . . 178

14.15 Wiring of DC2000 door control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182

14.16 Wiring of KOF230V, C-type door control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185

14.17 Wiring of ADT 3PH 125V door operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187

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14.18 Wiring of close command door operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189

14.19 Wiring of FIAM B/S door operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191

14.20 Wiring of Sabiem C door operator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193

14.21 Wiring of ACC 230V door operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195

14.22 Wiring of general 24V electronic control door operator. . . . . . . . . . . . . . . . . . . . . . 197

14.23 Wiring of Selcom 1PH 220V automatic door operator. . . . . . . . . . . . . . . . . . . . . . . 199

14.24 Wiring of no car door, EMO N, AT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201

14.25 Wiring of BOF unit for non-automatic doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202

14.26 Wiring of new COP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203

14.27 Wiring of old COP and display (if any, parallel I/O module). . . . . . . . . . . . . . . . . . . 204

14.28 Connection of ACU, if applicable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207

14.29 Connection of KRM, KSS ReVive signalization. . . . . . . . . . . . . . . . . . . . . . . . . . . . 208

14.30 Connection of KRM, parallel signalization. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208

14.31 Wiring of car extension door (CED). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209

15 FULL SPEED ADJUSTMENT / COMMISSIONING / SAFETY INSPECTIONS . . . . . . . . 210

15.1 Balancing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .211

15.2 Selecting roll call type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212

15.3 Selecting LWD type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212

15.4 Shaft setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213

15.5 Connecting FRD / FID (optional). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215

15.6 Adjusting motor no load current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215

15.7 Checking creeping time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215

15.8 Motor slip compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216

15.9 Floor level adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217

15.10 Final steps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219

15.11 External options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219

15.12 Commissioning of the car door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221

15.13 Check the parameters for door inverter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223

15.14 Checking KCE board versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224

15.15 Testing landing door locks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225

15.16 Testing safety contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225

15.17 Measuring insulation resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225

15.18 Measuring earth continuity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226

15.19 24 VDC ground fault test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230

15.20 Testing operation of RCD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231

15.21 Speed measurement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231

15.22 Current measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232

15.23 Testing the final limit switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232

15.24 Drive time supervision (DTS) test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233

15.25 Buffer tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234

15.26 Overspeed governor test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236

15.27 Safety gear test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237

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15.28 Ride comfort /Special V3F10 Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237

15.29 Setting the elevator to normal use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240

15.30 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240

16 HANDLING WASTE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241

17 HANDOVER TO MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242

17.1 Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242

17.2 Handover form. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242

17.3 Autocontrol form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244

17.4 Ride comfort . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244

17.5 Installation quality checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244

18 APPROVALS AND VERSION HISTORY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249

APPENDIX A. Changing the characteristics / V3F10 K1000 LED user interface . . . . . . . . . . . . 250

APPENDIX B. Control panel introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254

APPENDIX C. Locking and unlocking Yaskawa parameter menus. . . . . . . . . . . . . . . . . . . . . . . 256

APPENDIX D. Estimating the mass of the counterweight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257

APPENDIX E. Speed parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 258

KONE ReSolve 200

Installation Instruction

8 (258) AM-10.65.001

(D) 2013-04-17

GENERAL

This installation method is designed to guarantee not only the working efficiency but also the

safety of the fitter and other people in the building.

This manual includes several variations for the elevator configuration, but on site is delivered

only the pages that suit the actual installation. The selected variation is depending on:

• Machine room position

• Drive type

• Door type

• Position of the limit switches (on the car or in the elevator shaft)

• Local options

Follow the method that is described in the documentation delivered on your site. Do not

make your own short cuts of the method. Do the installation in the same order as described in

the instruction that you get for each job.

Validity

This instruction is valid for installations of elevators with KCE electrification and V3F10 drive.

In case of alternatives in the described method, select the correct way according to the

location of the site.

Installation method

With this installation method, it is possible to:

• Identify easily the equipment in the packages. The material is grouped together according

to different phases and work places.

• Wire and connect easily, without the circuit diagram.

• Know the future phases of work and if necessary, to arrange the assistance of another

technician.

If there are several MMS packages, the best moments to install them are:

Phase MMS package

Phase 14: New car interior

New car door

New signalization in car

Phase 5: New machinery

Phase 12: New landing signalization

KONE ReSolve 200

Installation Instruction

9 (258) AM-10.65.001

(D) 2013-04-17

Special things about the method

This work must not disturb the normal operations or elevator users in the building. The

working times must be agreed with the building owner carefully.

If the elevator is a member of an elevator group the operation of the existing group control

must be guaranteed during the works.

When the connections between the old group and/or the other elevators and this elevator are

disconnected, agree with the customer about the procedure and timing. Follow local rules.

In case the elevator is connected to external alarm systems (KONEXION), the forwarding of

alarms must be inhibited for the installation time.

Temporary connections for landing locks and service drive limit switch are needed.

To ensure public safety and your own safety, this method uses a special tool to connect the

old and new safety circuits in series by overconnecting the landing door locks.

Installation of shaft light can be done first if the elevator has a car inspection box.

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