Kontron MicroTCA OM6040D User manual

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» User Guide «
OM6040D
MicroTCA™Four Slot,
Double Full-size, Single-Tier
Cube Shelf
Doc. ID: 1038-6516, Rev. 1.0
July 13, 2010

Preface OM6040D
Page ii ID: 1038-6516, Rev. 1.0
Revision History
Imprint
Kontron Modular Computers GmbH may be contacted via the following:
MAILING ADDRESS TELEPHONE AND E-MAIL
Kontron Modular Computers GmbH +49 (0) 800-SALESKONTRON
Sudetenstraße 7 [email protected]
D - 87600 Kaufbeuren Germany
Disclaimer
Copyright © 2010 Kontron AG. All rights reserved. All data is for information purposes only and
not guaranteed for legal purposes. Information has been carefully checked and is believed to
be accurate; however, no responsibility is assumed for inaccuracies. Kontron and the Kontron
logo and all other trademarks or registered trademarks are the property of their respective own-
ers and are recognized. Specifications are subject to change without notice.
Publication Title: OM6040D MicroTCA™ Four Slot, Double Full-size, Single-Tier Cube
Shelf User Guide
Doc. ID: 1038-6516
Rev. Brief Description of Changes Date of Issue
1.0 Initial issue 13-Jul-2010
For information about other
Kontron products, please
visit our Internet web site: www.kontron.com

OM6040D Preface
ID: 1038-6516, Rev. 1.0 Page iii
Table of Contents
Revision History .........................................................................................................ii
Imprint ........................................................................................................................ii
Disclaimer ..................................................................................................................ii
Table of Contents ......................................................................................................iii
List of Tables ..............................................................................................................v
List of Figures .......................................................................................................... vii
Proprietary Note ........................................................................................................ix
Trademarks ...............................................................................................................ix
Environmental Protection Statement .........................................................................ix
Explanation of Symbols .............................................................................................x
For Your Safety .........................................................................................................xi
Temperature and High Voltage Safety Instructions ..............................................xi
Special Handling and Unpacking Instructions ......................................................xi
General Instructions on Usage ................................................................................ xii
Two Year Warranty .................................................................................................. xiii
1. Introduction ................................................................................................ 1 - 3
1.1 Overview ................................................................................................. 1 - 3
1.2 Components ............................................................................................ 1 - 3
1.3 Technical Specification ............................................................................ 1 - 5
1.4 Standards ................................................................................................ 1 - 7
1.5 Related Publications ............................................................................... 1 - 8
2. Component Description ............................................................................ 2 - 3
2.1 Shelf ........................................................................................................ 2 - 3
2.2 Backplane ............................................................................................... 2 - 9
2.3 MCH ...................................................................................................... 2 - 10
2.4 Power Supply Unit ................................................................................. 2 - 11
2.5 Fans ...................................................................................................... 2 - 12
3. Installation .................................................................................................. 3 - 3
3.1 General ................................................................................................... 3 - 3
3.2 Safety ...................................................................................................... 3 - 4

Preface OM6040D
Page iv ID: 1038-6516, Rev. 1.0
3.3 Prerequisites ............................................................................................3 - 5
3.3.1 Cooling ............................................................................................3 - 5
3.3.2 Filler Panels ....................................................................................3 - 5
3.4 Mounting ..................................................................................................3 - 6
3.5 Adding or Replacing OM6040D Components ..........................................3 - 6
3.6 Cooling Air Filter Maintenance .................................................................3 - 6
3.7 AMC Connector Mating Cycles ................................................................3 - 6

OM6040D Preface
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List of Tables
1-1 OM6040D Shelf Specifications ................................................................ 1 - 5
1-2 Standards ................................................................................................. 1 - 7
1-3 Related Publications ................................................................................ 1 - 8
3-1 OM6040D Base Solution Configuration ................................................... 3 - 3

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OM6040D Preface
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List of Figures
1-1 OM6040D Shelf - Perspective View with Feet and Mounting Brackets ... 1 - 4
2-1 OM6040D Shelf - Front View ................................................................... 2 - 4
2-2 OM6040D Shelf - Back View ................................................................... 2 - 5
2-3 OM6040D Shelf - Bottom View ................................................................ 2 - 6
2-4 OM6040D Shelf - Top View ...................................................................... 2 - 7
2-5 OM6040D Shelf - Left Side View - Cutaway ............................................ 2 - 8
2-6 Backplane Front View .............................................................................. 2 - 9
2-7 Backplane Topology ............................................................................... 2 - 10
2-8 Power Supply Unit Front View ............................................................... 2 - 11
2-9 Single Fan .............................................................................................. 2 - 12
2-10 Fan Tray with all Fans as Seen from Bottom ......................................... 2 - 13

Preface OM6040D
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OM6040D Preface
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Proprietary Note
This document contains information proprietary to Kontron. It may not be copied or transmitted
by any means, disclosed to others, or stored in any retrieval system or media without the prior
written consent of Kontron or one of its authorized agents.
The information contained in this document is, to the best of our knowledge, entirely correct.
However, Kontron cannot accept liability for any inaccuracies or the consequences thereof, or
for any liability arising from the use or application of any circuit, product, or example shown in
this document.
Kontron reserves the right to change, modify, or improve this document or the product
described herein, as seen fit by Kontron without further notice.
Trademarks
This document may include names, company logos and trademarks, which are registered
trademarks and, therefore, proprietary to their respective owners.
Environmental Protection Statement
This product has been manufactured to satisfy environmental protection requirements where
possible. Many of the components used (structural parts, printed circuit boards, connectors,
batteries, etc.) are capable of being recycled.
Final disposition of this product after its service life must be accomplished in accordance with
applicable country, state, or local laws or regulations.

Preface OM6040D
Page x ID: 1038-6516, Rev. 1.0
Explanation of Symbols
Caution, Electric Shock!
This symbol and title warn of hazards due to electrical shocks (> 60V)
when touching products or parts of them. Failure to observe the pre-
cautions indicated and/or prescribed by the law may endanger your
life/health and/or result in damage to your material.
Please refer also to the section “High Voltage Safety Instructions” on
the following page.
Warning, ESD Sensitive Device!
This symbol and title inform that electronic boards and their compo-
nents are sensitive to static electricity. Therefore, care must be taken
during all handling operations and inspections of this product, in
order to ensure product integrity at all times.
Please read also the section “Special Handling and Unpacking
Instructions” on the following page.
Warning!
This symbol and title emphasize points which, if not fully understood
and taken into consideration by the reader, may endanger your health
and/or result in damage to your material.
Note ...
This symbol and title emphasize aspects the reader should read
through carefully for his or her own advantage.

OM6040D Preface
ID: 1038-6516, Rev. 1.0 Page xi
For Your Safety
Your new Kontron product was developed and tested carefully to provide all features necessary
to ensure its compliance with electrical safety requirements. It was also designed for a long
fault-free life. However, the life expectancy of your product can be drastically reduced by im-
proper treatment during unpacking and installation. Therefore, in the interest of your own safety
and of the correct operation of your new Kontron product, you are requested to conform with
the following guidelines.
Temperature and High Voltage Safety Instructions
Special Handling and Unpacking Instructions
Do not handle this product out of its protective enclosure while it is not used for operational pur-
poses unless it is otherwise protected.
Whenever possible, unpack or pack this product only at EOS/ESD safe work stations. Where
a safe work station is not guaranteed, it is important for the user to be electrically discharged
before touching the product with his/her hands or tools. This is most easily done by touching a
metal part of your system housing.
Warning!
All operations on this device must be carried out by sufficiently skilled
personnel only.
Be careful, this device will heat up during operation, and if touched
may cause burns. The temperature of the product housing may reach
up to approximately 50° C. Allow for sufficient cool down before han-
dling after power is turned off.
Caution, Electric Shock!
Before installing your new Kontron product into a system always
ensure that your mains power is switched off.
Serious electrical shock hazards can exist during all installation,
repair and maintenance operations with this product. Therefore,
always unplug the power cable and any other cables which provide
external voltages before performing work.
ESD Sensitive Device!
Electronic boards and their components are sensitive to static elec-
tricity. Therefore, care must be taken during all handling operations
and inspections of this product, in order to ensure product integrity at
all times.

Preface OM6040D
Page xii ID: 1038-6516, Rev. 1.0
General Instructions on Usage
In order to maintain Kontron’s product warranty, this product must not be altered or modified in
any way. Changes or modifications to the device, which are not explicitly approved by Kontron
and described in this manual or received from Kontron’s Technical Support as a special han-
dling instruction, will void your warranty.
This device should only be installed in or connected to systems that fulfill all necessary techni-
cal and specific environmental requirements. This applies also to the operational temperature
range of the specific board version, which must not be exceeded. If batteries are present, their
temperature restrictions must be taken into account.
In performing all necessary installation and application operations, please follow only the in-
structions supplied by the present manual and the corresponding user guides for the system
components.
Keep all the original packaging material for future storage or warranty shipments. If it is neces-
sary to store or ship the board, please re-pack it as nearly as possible in the manner in which
it was delivered.
Special care is necessary when handling or unpacking the product. Please consult the special
handling and unpacking instruction on the previous page of this manual.

OM6040D Preface
ID: 1038-6516, Rev. 1.0 Page xiii
Two Year Warranty
Kontron grants the original purchaser of Kontron’s products a TWO YEAR LIMITED HARDWARE
WARRANTY as described in the following. However, no other warranties that may be granted or
implied by anyone on behalf of Kontron are valid unless the consumer has the express written
consent of Kontron.
Kontron warrants their own products, excluding software, to be free from manufacturing and
material defects for a period of 24 consecutive months from the date of purchase. This warranty
is not transferable nor extendible to cover any other users or long-term storage of the product.
It does not cover products which have been modified, altered or repaired by any other party
than Kontron or their authorized agents. Furthermore, any product which has been, or is
suspected of being damaged as a result of negligence, improper use, incorrect handling,
servicing or maintenance, or which has been damaged as a result of excessive current/voltage
or temperature, or which has had its serial number(s), any other markings or parts thereof
altered, defaced or removed will also be excluded from this warranty.
If the customer’s eligibility for warranty has not been voided, in the event of any claim, he may
return the product at the earliest possible convenience to the original place of purchase,
together with a copy of the original document of purchase, a full description of the application
the product is used on and a description of the defect. Pack the product in such a way as to
ensure safe transportation (see our safety instructions).
Kontron provides for repair or replacement of any part, assembly or sub-assembly at their own
discretion, or to refund the original cost of purchase, if appropriate. In the event of repair,
refunding or replacement of any part, the ownership of the removed or replaced parts reverts
to Kontron, and the remaining part of the original guarantee, or any new guarantee to cover the
repaired or replaced items, will be transferred to cover the new or repaired items. Any
extensions to the original guarantee are considered gestures of goodwill, and will be defined in
the “Repair Report” issued by Kontron with the repaired or replaced item.
Kontron will not accept liability for any further claims resulting directly or indirectly from any
warranty claim, other than the above specified repair, replacement or refunding. In particular,
all claims for damage to any system or process in which the product was employed, or any loss
incurred as a result of the product not functioning at any given time, are excluded. The extent
of Kontron liability to the customer shall not exceed the original purchase price of the item for
which the claim exists.
Kontron issues no warranty or representation, either explicit or implicit, with respect to its
products’ reliability, fitness, quality, marketability or ability to fulfil any particular application or
purpose. As a result, the products are sold “as is,” and the responsibility to ensure their
suitability for any given task remains that of the purchaser. In no event will Kontron be liable for
direct, indirect or consequential damages resulting from the use of our hardware or software
products, or documentation, even if Kontron were advised of the possibility of such claims prior
to the purchase of the product or during any period since the date of its purchase.
Please remember that no Kontron employee, dealer or agent is authorized to make any modi-
fication or addition to the above specified terms, either verbally or in any other form, written or
electronically transmitted, without the company’s consent.

Preface OM6040D
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OM6040D Introduction
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Introduction
Chapter 1
1

Introduction OM6040D
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OM6040D Introduction
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1. Introduction
1.1 Overview
The OM6040D is a low cost, flexible concept for implementing very high performance
MicroTCA™ solutions for industrial automation platform, image processing, and medical
applications. Based on a single tier AMC Double Module design, the OM6040D provides very
high performance configuration capabilities not found in conventional MicroTCA™ shelves.
The design concept is simple:
• Double Full-size, single tier, MicroTCA™ cube format
• Up to two integrated, pluggable, high power, low cost Power Supply Units (instead of high
cost PMs)
• Backplane design:
• Up to four Double, Full-size AMC modules
• Fabric support: Gigabit Ethernet and 10 Gigabit Ethernet
• PCIe/sRIO point-to-point
• SATA point-to-point
• Power switching and fan control integrated in backplane
• Uses power planes for power distribution
• AMC module power switching as near as possible to backplane AMC connector
• One four-tongue MCH slot
• Pre-installed Kontron AM4910 MCH with 10 GbE Fabric interface
• Integrated cooling fans
The OM6040D supports up to four Double Full-size AMC Modules with various possible con-
figurations of AMC CPUs and peripheral devices. Up to two pluggable Power Supply Units are
integrated along with a Full-size AMC form factor MCH module slot. The backplane provides:
• Gigabit Ethernet Fabric interfacing
• Dual 10 Gigabit Ethernet Fabric interfacing
• Single x4 lane interfacing for either PCIe or sRIO between adjacent slot pairs (1-2 and 3-4)
• Two ports of SATA interfacing between adjacent slot pairs (1-2 and 3-4)
• Power switching support (PM functionality)
• Point-to-point clock distribution, fan control, and storage for FRU data
• Four regulatable fans provide forced-air cooling for the system.
1.2 Components
The OM6040D shelf is comprised of the following elements:
• Chassis
• Backplane
•Subrack
• Power Supply Units (PSU)
• Fan tray
• MCH: Kontron AM4910
The following figure illustrates the OM6040D shelf configured with two PSUs and one splitter
kit for the MCH slot. The chassis is provided with feet, the front pair of which are retractable,
for placement on a shelf or desktop (development environment) and special side mounting
brackets for cabinet mount installation.

Introduction OM6040D
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Figure 1-1: OM6040D Shelf - Perspective View with Feet and Mounting Brackets
Power
MCH
Slot
AMC
Fan
Bay
Slots
Supply
Units
(PSUs)

OM6040D Introduction
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1.3 Technical Specification
Table 1-1: OM6040D Shelf Specifications
FEATURES SPECIFICATIONS
Shelf
Mechanical
MicroTCA™ cube form designed for Double Full-size AMC Modules
• Dimensions: 230.70mm x 217.70mm x 234.45mm (depth x width x height)
(Without the mounting brackets being installed; with the mounting brackets in-
stalled, the width is 258.12mm)
• Slot geometry (from left side of the subrack):
slot 1: occupied by a pluggable Power Supply Unit (Double Full-size)
slot 2: available for a second pluggable Power Supply Unit (Double Full-size)
slot 3: lower: occupied by an AM4910 MicroTCA™ Carrier Hub - MCH
slot 3: upper: occupied by a Single Full-size AMC Filler Panel
slot 4,
to
slot 7: allocated for Double Full-size AMC modules
• Fan bay located at bottom-front of the shelf
• Weight: 6.80 kg: shelf with PSUs and fans
Backplane MicroTCA™ compliant, single-tier backplane with:
• Four AMC module connectors
• One four tongue MCH connector
• Two pluggable Power Supply Unit connectors
• Fan connector
Input power distribution and control functionality
Clock distribution (point-to-point)
Fan speed control
Backplane FRU data EEPROM
Fabrics:
• Two port, dual-star Gigabit Ethernet Fabric (ports 0 and 1)
• Eight port, dual-star 10 Gigabit Ethernet Fabric (ports 8-11 and 20-17)
• Single x4 lane interfacing for either PCIe or sRIO (point-to-point)
• Four SATA point-to-point interfaces:
• AMC#1 to AMC#2 (ports 2 and 3)
• AMC#3 to AMC#4 (ports 2 and 3)
IPMB-L and I²C interfacing supported for IPMI and local monitor and control
Fans Four auto restart, brushless DC motor, radial fans:
• Input voltage range: 7 to 13.2 VDC, nominal 12 VDC
• Fan speed regulatable
• Maximum air flow: 1.824 m³/min x 4
• Power consumption: max. 8.4 watts x 4
• Acoustical noise: 65.2 dB
• Life expectancy: 70,000 hours at 40°C
• Dimensions: 80mm (length) x 80mm (width) x 25mm (height)
• Weight: 80 g x 4

Introduction OM6040D
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Power Supply Units Up to two MicroTCA™Double, Full-size pluggable AC power supply units:
• Input voltage range: 90 to 264 VAC; 47 to 63 Hz
• Input current maximum: 5A
• Output voltages: +12 V and +3.3 V DC
• Output power: maximum continuous: 2 x 300 watts (forced air cooling required)
• Current ratings:
• +12 V: 0 to 25 A
• +3.3 V: 0 to 2.4 A
• LED: green, lights up when both output voltages are present and within toler-
ance
• Input connector: IEC 320 connector
• Humidity: 93% RH at 40°C, non-condensing
• Dimensions: 31mm (height) x 170mm (width) x 187mm (depth)
Table 1-1: OM6040D Shelf Specifications (Continued)
FEATURES SPECIFICATIONS