Kontron CP-RIO6-M User manual

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P R E L I M I N A R Y
CP-RIO6-M
Dual 2.5" SATA Storage
6U CompactPCI Rear Transition Module
Doc. ID: 1031-2494, Rev. 2.0
May 11, 2011

Preface CP-RIO6-M
Page ii ID 1031-2494, Rev. 1.0
P R E L I M I N A R Y
Revision History
Imprint
Kontron Modular Computers GmbH may be contacted via the following:
MAILING ADDRESS TELEPHONE AND E-MAIL
Kontron Modular Computers GmbH +49 (0) 800-SALESKONTRON
Sudetenstraße 7 [email protected]
D - 87600 Kaufbeuren Germany
For further information about other Kontron products, please visit our Internet website:
www.kontron.com.
Disclaimer
Copyright © 2011 Kontron AG. All rights reserved. All data is for information purposes only and
not guaranteed for legal purposes. Information has been carefully checked and is believed to
be accurate; however, no responsibility is assumed for inaccuracies. Kontron and the Kontron
logo and all other trademarks or registered trademarks are the property of their respective own-
ers and are recognized. Specifications are subject to change without notice.
Publication Title: CP-RIO6-M
Dual 2.5" SATA Storage 6U CompactPCI Rear Transition Module
Doc. ID: 1031-2494
Rev. Brief Description of Changes Date of Issue
1.0 Initial issue 4-Jun-2009
2.0 General update 11-May-2011

CP-RIO6-M Preface
ID 1031-2494, Rev. 2.0 Page iii
P R E L I M I N A R Y
Table of Contents
Revision History .........................................................................................................ii
Imprint ........................................................................................................................ii
Disclaimer ..................................................................................................................ii
Table of Contents ......................................................................................................iii
List of Tables ..............................................................................................................v
Proprietary Note .......................................................................................................vii
Trademarks ..............................................................................................................vii
Environmental Protection Statement ........................................................................vii
Explanation of Symbols ..........................................................................................viii
For Your Safety .........................................................................................................ix
High Voltage Safety Instructions ...........................................................................ix
Special Handling and Unpacking Instructions ......................................................ix
General Instructions on Usage ..................................................................................x
Two Year Warranty ....................................................................................................xi
1. Introduction ............................................................................. 1 - 3
1.1 Board Overview .......................................................................................1 - 3
1.2 Board Diagrams ......................................................................................1 - 3
1.2.1 Functional Block Diagrams .............................................................1 - 3
1.2.2 Front Panel .....................................................................................1 - 4
1.2.3 Board Layout ..................................................................................1 - 5
1.3 Technical Specification ............................................................................1 - 6
1.4 Standards ................................................................................................1 - 7
1.5 Related Publications ...............................................................................1 - 8
2. Functional Description ........................................................... 2 - 3
2.1 Board Interfaces ......................................................................................2 - 3
2.1.1 Serial ATA Interfaces ......................................................................2 - 3
2.1.2 Rear I/O Interface on CompactPCI Connectors rJ3, rJ4 and rJ5 ...2 - 4
3. Installation ............................................................................... 3 - 3
3.1 Safety Requirements ...............................................................................3 - 3

Preface CP-RIO6-M
Page iv ID 1031-2494, Rev. 2.0
P R E L I M I N A R Y
3.2 Initial Installation Procedures ...................................................................3 - 4
3.3 Standard Removal Procedures ................................................................3 - 5
3.4 Installation of Peripheral Devices ............................................................3 - 6
3.4.1 Installation of 2.5” HDD/SSD Devices .............................................3 - 6

CP-RIO6-M Preface
ID 1031-2494, Rev. 2.0 Page v
P R E L I M I N A R Y
List of Tables
1-1 CP-RIO6-M Main Specifications ................................................................ 1 - 6
1-2 Standards for the CP-RIO6-M ................................................................... 1 - 7
1-3 Related Publications .................................................................................. 1 - 8
2-1 SATA Con. J6 and J7 Pinout ..................................................................... 2 - 3
2-2 Rear I/O CompactPCI Rear I/O Connector rJ3 Pinout .............................. 2 - 5
2-3 Rear I/O CompactPCI Rear I/O Connector rJ4 Pinout .............................. 2 - 6
2-5 Rear I/O CompactPCI Rear I/O Connector rJ5 Signals ............................. 2 - 7
2-4 Rear I/O CompactPCI Rear I/O Connector rJ5 Pinout .............................. 2 - 7
List of Figures
1-1 CP-RIO6-M Functional Block Diagram .................................................... 1 - 3
1-2 CP-RIO6-M Front Panel ........................................................................... 1 - 4
1-3 CP-RIO6-M Board Layout – Front View ................................................... 1 - 5
2-1 SATA Connectors J6 and J7 .................................................................... 2 - 3
2-2 Rear I/O CompactPCI Connectors rJ3, rJ4 and rJ5 ................................ 2 - 4
3-1 Placement of the 2.5” SATA HDDs/SSDs on the CP-RIO6-M ................. 3 - 6
1-1 CP-RIO6-M Main Specifications .............................................................. 1 - 6
1-2 Standards for the CP-RIO6-M .................................................................. 1 - 7
1-3 Related Publications ................................................................................ 1 - 8
2-1 SATA Connectors J6 and J7 Pinout ......................................................... 2 - 3
2-2 Rear I/O CompactPCI Rear I/O Connector rJ3 Pinout ............................. 2 - 5
2-3 Rear I/O CompactPCI Rear I/O Connector rJ4 Pinout ............................. 2 - 6
2-5 Rear I/O CompactPCI Rear I/O Connector rJ5 Signals ........................... 2 - 7
2-4 Rear I/O CompactPCI Rear I/O Connector rJ5 Pinout ............................. 2 - 7

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CP-RIO6-M Preface
ID 1031-2494, Rev. 2.0 Page vii
P R E L I M I N A R Y
Proprietary Note
This document contains information proprietary to Kontron. It may not be copied or transmitted
by any means, disclosed to others, or stored in any retrieval system or media without the prior
written consent of Kontron or one of its authorized agents.
The information contained in this document is, to the best of our knowledge, entirely correct.
However, Kontron cannot accept liability for any inaccuracies or the consequences thereof, or
for any liability arising from the use or application of any circuit, product, or example shown in
this document.
Kontron reserves the right to change, modify, or improve this document or the product
described herein, as seen fit by Kontron without further notice.
Trademarks
Kontron, the PEP logo and, if occurring in this manual, “CXM” are trademarks owned by Kon-
tron, Kaufbeuren (Germany). In addition, this document may include names, company logos
and trademarks, which are registered trademarks and, therefore, proprietary to their respective
owners.
Environmental Protection Statement
This product has been manufactured to satisfy environmental protection requirements where
possible. Many of the components used (structural parts, printed circuit boards, connectors,
batteries, etc.) are capable of being recycled.
Final disposition of this product after its service life must be accomplished in accordance with
applicable country, state, or local laws or regulations.

Preface CP-RIO6-M
Page viii ID 1031-2494, Rev. 2.0
P R E L I M I N A R Y
Explanation of Symbols
Caution, Electric Shock!
This symbol and title warn of hazards due to electrical shocks (> 60V)
when touching products or parts of them. Failure to observe the pre-
cautions indicated and/or prescribed by the law may endanger your
life/health and/or result in damage to your material.
Please refer also to the section “High Voltage Safety Instructions” on
the following page.
Warning, ESD Sensitive Device!
This symbol and title inform that electronic boards and their compo-
nents are sensitive to static electricity. Therefore, care must be taken
during all handling operations and inspections of this product, in
order to ensure product integrity at all times.
Please read also the section “Special Handling and Unpacking
Instructions” on the following page.
Warning!
This symbol and title emphasize points which, if not fully understood
and taken into consideration by the reader, may endanger your health
and/or result in damage to your material.
Note ...
This symbol and title emphasize aspects the reader should read
through carefully for his or her own advantage.

CP-RIO6-M Preface
ID 1031-2494, Rev. 2.0 Page ix
P R E L I M I N A R Y
For Your Safety
Your new Kontron product was developed and tested carefully to provide all features necessary
to ensure its compliance with electrical safety requirements. It was also designed for a long
fault-free life. However, the life expectancy of your product can be drastically reduced by
improper treatment during unpacking and installation. Therefore, in the interest of your own
safety and of the correct operation of your new Kontron product, you are requested to conform
with the following guidelines.
High Voltage Safety Instructions
Special Handling and Unpacking Instructions
Do not handle this product out of its protective enclosure while it is not used for operational
purposes unless it is otherwise protected.
Whenever possible, unpack or pack this product only at EOS/ESD safe work stations. Where
a safe work station is not guaranteed, it is important for the user to be electrically discharged
before touching the product with his/her hands or tools. This is most easily done by touching a
metal part of your system housing.
It is particularly important to observe standard anti-static precautions when changing piggy-
backs, ROM devices, jumper settings etc. If the product contains batteries for RTC or memory
backup, ensure that the board is not placed on conductive surfaces, including anti-static plas-
tics or sponges. They can cause short circuits and damage the batteries or conductive circuits
on the board.
Warning!
All operations on this device must be carried out by sufficiently skilled
personnel only.
Caution, Electric Shock!
Before installing a not hot-swappable Kontron product into a system
always ensure that your mains power is switched off. This applies
also to the installation of piggybacks.
Serious electrical shock hazards can exist during all installation,
repair and maintenance operations with this product. Therefore,
always unplug the power cable and any other cables which provide
external voltages before performing work.
ESD Sensitive Device!
Electronic boards and their components are sensitive to static elec-
tricity. Therefore, care must be taken during all handling operations
and inspections of this product, in order to ensure product integrity at
all times.

Preface CP-RIO6-M
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P R E L I M I N A R Y
General Instructions on Usage
In order to maintain Kontron’s product warranty, this product must not be altered or modified in
any way. Changes or modifications to the device, which are not explicitly approved by Kontron
and described in this manual or received from Kontron’s Technical Support as a special
handling instruction, will void your warranty.
This device should only be installed in or connected to systems that fulfill all necessary
technical and specific environmental requirements. This applies also to the operational
temperature range of the specific board version, which must not be exceeded. If batteries are
present, their temperature restrictions must be taken into account.
In performing all necessary installation and application operations, please follow only the
instructions supplied by the present manual.
Keep all the original packaging material for future storage or warranty shipments. If it is
necessary to store or ship the board, please re-pack it as nearly as possible in the manner in
which it was delivered.
Special care is necessary when handling or unpacking the product. Please consult the special
handling and unpacking instruction on the previous page of this manual.

CP-RIO6-M Preface
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P R E L I M I N A R Y
Two Year Warranty
Kontron grants the original purchaser of Kontron’s products a TWO YEAR LIMITED HARDWARE
WARRANTY as described in the following. However, no other warranties that may be granted or
implied by anyone on behalf of Kontron are valid unless the consumer has the express written
consent of Kontron.
Kontron warrants their own products, excluding software, to be free from manufacturing and
material defects for a period of 24 consecutive months from the date of purchase. This warranty
is not transferable nor extendible to cover any other users or long-term storage of the product.
It does not cover products which have been modified, altered or repaired by any other party
than Kontron or their authorized agents. Furthermore, any product which has been, or is sus-
pected of being damaged as a result of negligence, improper use, incorrect handling, servicing
or maintenance, or which has been damaged as a result of excessive current/voltage or tem-
perature, or which has hadits serial number(s), any other markings or parts thereof altered, de-
faced or removed will also be excluded from this warranty.
If the customer’s eligibility for warranty has not been voided, in the event of any claim, he may
return the product at the earliest possible convenience to the original place of purchase, togeth-
er with a copy of the original document of purchase, a full description of the application the
product is used on and a description of the defect. Pack the product in such a way as to ensure
safe transportation (see our safety instructions).
Kontron provides for repair or replacement of any part, assembly or sub-assembly at their own
discretion, or to refund the original cost of purchase, if appropriate. In the event of repair, re-
funding or replacement of any part, the ownership of the removed or replaced parts reverts to
Kontron, and the remaining part of the original guarantee, or any new guarantee to cover the
repaired or replaced items, will be transferred to cover the new or repaired items. Any exten-
sions to the original guarantee are considered gestures of goodwill, and will be defined in the
“Repair Report” issued by Kontron with the repaired or replaced item.
Kontron will not accept liability for any further claims resulting directly or indirectly from any
warranty claim, other than the above specified repair, replacement or refunding. In particular,
all claims for damage to any system or process in which the product was employed, or any loss
incurred as a result of the product not functioning at any given time, are excluded. The extent
of Kontron liability to the customer shall not exceed the original purchase price of the item for
which the claim exists.
Kontron issues no warranty or representation, either explicit or implicit, with respect to its
products’ reliability, fitness, quality, marketability or ability to fulfil any particular application or
purpose. As a result, the products are sold “as is,” and the responsibility to ensure their
suitability for any given task remains that of the purchaser. In no event will Kontron be liable for
direct, indirect or consequential damages resulting from the use of our hardware or software
products, or documentation, even if Kontron were advised of the possibility of such claims prior
to the purchase of the product or during any period since the date of its purchase.
Please remember that no Kontron employee, dealer or agent is authorized to make any
modification or addition tothe above specified terms, either verbally or in any other form, written
or electronically transmitted, without the company’s consent.

Preface CP-RIO6-M
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CP-RIO6-M Introduction
ID 1031-2494, Rev. 2.0 Page 1 - 1
Introduction
Chapter 1
1
P R E L I M I N A R Y

Introduction CP-RIO6-M
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CP-RIO6-M Introduction
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P R E L I M I N A R Y
1. Introduction
1.1 Board Overview
The CP-RIO6-M 6U CompactPCI rear transition module has been designed for use with Kontron
6U CompactPCI CPU boards and provides the capability to install two onboard 2.5" SATA HDDs/
SSDs. In order to use the CP-RIO6-M, a special 6U CompactPCI backplane withrear I/O support
as well as a compatible and correctly configured CPU board are required. The CP-RIO6-M con-
nects to the backplane via three CompactPCI connectors.
1.2 Board Diagrams
The following diagrams provide additional information concerning the boards’ functionality and
component layout.
1.2.1 Functional Block Diagrams
Figure 1-1: CP-RIO6-M Functional Block Diagram
Power
Supply
SATA
Power
SATA
Onboard SATA
Connector
(22-pin)
CPCI
Connector
rJ5
SATA
CPCI
Connector
rJ4
CPCI
Connector
rJ3
Onboard SATA
Connector
(22-pin)

Introduction CP-RIO6-M
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1.2.2 Front Panel
Figure 1-2: CP-RIO6-M Front Panel

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P R E L I M I N A R Y
1.2.3 Board Layout
Figure 1-3: CP-RIO6-M Board Layout – Front View
rJ3
rJ5
rJ4
P1 S1
P1S1
J6
SATA1
J7
SATA0

Introduction CP-RIO6-M
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1.3 Technical Specification
Table 1-1: CP-RIO6-M Main Specifications
CP-RIO6-M SPECIFICATIONS
Onboard Interfaces
SATA Two SATA I interfaces implemented as onboard, 22-pin, SATA connec-
tors, J6 and J7, for connecting two 2.5" SATA HDDs/SSDs
CompactPCI Three CompactPCI connectors, rJ3, rJ4 and rJ5, for connecting the
CP-RIO6-M to the backplane
General
Temperature Range Operational: 0°C to +60°C Standard
-40°C to +85°C E2 (without any SATA HDDs/SSDs)
Storage: -55°C to +85°C Without any SATA HDDs/SSDs
MTBF 2286782 h (MIL-HDBK-217 FN2, Ground Benign 30°)
6343931 h (Bellcore Issue 6, Ground Benign 30°)
Mechanical 6U, 4HP, CompactPCI-compliant form factor
Dimensions 233.35 mm x 80 mm
Board Weight 200 g (without 2.5" SATA HDD/SSD)
Note ...
When SATA HDDs/SSDs are installed, refer to
their operational specifications as this will influ-
ence the modules’ operational and storage tem-
perature.

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P R E L I M I N A R Y
1.4 Standards
The CP-RIO6-M complies with the requirements of the following standards:
Table 1-2: Standards for the CP-RIO6-M
TYPE ASPECT STANDARD REMARKS
CE Emission EN55022
EN61000-6-3 --
Immission EN55024
EN61000-6-2 --
Electrical Safety EN60950-1 --
Mechanical Mechanical Dimensions IEEE 1101.10 --
Environmental Climatic Humidity IEC60068-2-78 93% RH at 40°C, non-condensing
WEEE Directive 2002/96/EC Waste electrical and electronic equipment
RoHS Directive 2002/95/EC Restriction of the use of certain hazardous sub-
stances in electrical and electronic equipment
Vibration
(Sinusoidal) IEC61131-2 IEC60068-2-6 Test parameters forthe CP-RIO6-M without any SATA HDD/SSDs (see note below):
• 5-150 (Hz) frequency range
• 1 (g) acceleration
• 1 (oct/min) sweep rate
• 10 cycles/axis
• 3 axes
Single Shock IEC61131-2
IEC60068-2-27 Test parameters forthe CP-RIO6-M without any SATA HDD/SSDs (see note below):
• 15 (g) acceleration
• 11 (ms) pulse duration
• 3 shocks per direction
• 6 directions
• 5 (s) recovery time
Note ...
For information relating to shock and vibration standards for the HDD/SSD
devices, refer to the respective manufacturer’s specification.
Note ...
Kontron performs comprehensive environmental testing of its products in accor-
dance with applicable standards.
Customers desiring to perform further environmental testing of Kontron prod-
ucts must contact Kontron for assistance prior to performing any such testing.
This is necessary, as it is possible that environmental testing can be destructive
when not performed in accordance with the applicable specifications.
In particular, for example, boards without conformal coating must not be
exposed to a change of temperature exceeding 1K/minute, averaged over a
period of not more than five minutes. Otherwise, condensation may cause irre-
versible damage, especially when the board is powered up again.
Kontron does not accept any responsibility for damage to products resulting
from destructive environmental testing.

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1.5 Related Publications
The following publications contain information relating to the CP-RIO6-M.
Table 1-3: Related Publications
PRODUCT PUBLICATION
CompactPCI Systems and
Boards CompactPCI Specification 2.0, Rev. 3.0
CompactPCI Packet Switching Backplane Specification PICMG 2.16, Rev. 2.0
Kontron CompactPCI Backplane Manual, ID 24229
All Kontron products Product Safety and Implementation Guide, ID 1021-9142