Korenix JetI/O 6510 User manual

Korenix JetI/O 6510
Industrial Intelligent Ethernet I/O Server
User Manual
Sept. 2009 (V1.5)
www.korenix.com

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Korenix JetI/O 6510
Industrial Intelligent Ethernet I/O Server
User Manual
Copyright Notice
Copyright 2009 Korenix Technology Co., Ltd.
All rights reserved
Reproduction in any form or by any means without permission is prohibited.

Index
1 INTRODUCTION .............................................................................................................. 1
1.1 O VERVIEW OF J ET I/O 6500 S ERIES ............................................................................. 1
1.2 P ACKAGE C HECKLIST .................................................................................................. 2
1.3 J ET I/O 6510 I NTRODUCTION ....................................................................................... 2
1.4 J ET I/O 6510 P RODUCT S PECIFICATION ....................................................................... 3
2 HARDWARE INSTALLATION.......................................................................................... 4
2.1 H ARDWARE I NTRODUCTION ......................................................................................... 4
2.2 W IRING P OWER I NPUT ................................................................................................ 5
2.3 W IRING I/O C ONNECTORS ........................................................................................... 6
2.4 J ET I/O 6510 W IRING E XAMPLE ................................................................................... 6
2.5 W IRING E ARTH G ROUND ............................................................................................. 7
2.6 W IRING F AST E THERNET P ORTS .................................................................................. 7
2.7 D IN -R AIL M OUNTING I NSTALLATION .............................................................................. 7
3 PREPARATION FOR MANAGEMENT ............................................................................ 9
3.1 U NDERSTAND THE E THERNET I/O S ERVER A RCHITECTURE ........................................... 9
3.2 P REPARATION FOR R EMOTE M ANAGEMENT .................................................................. 9
4 FEATURE CONFIGURATION.........................................................................................11
4.1 B LOCK I/O C ONFIGURATION U TILITY ...........................................................................11
4.2 B LOCK I/O OPC S ERVER U TILITY .............................................................................. 29
4.3 SNMP..................................................................................................................... 33
4.4 W EB UI.................................................................................................................... 33
4.5 H OW TO U PGRADE F IRMWARE ................................................................................... 33
4.6 C ONFIGURATION B ACKUP /R ESTORE , R ESET D EFAULT , AND R EBOOT ........................... 35
5 MODBUS/TCP COMMAND SET.................................................................................... 38
5.1 I NTRODUCTION OF M ODBUS /TCP P ROTOCOL ............................................................ 38
5.2 J ET I/O 6510 M ODBUS /TCP A DDRESS M APPING ........................................................ 39
6 APPENDIX...................................................................................................................... 88
6.1 SNMP MIB.............................................................................................................. 88
6.2 R EVISION H ISTORY ................................................................................................... 91

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1 Introduction
Welcome to Korenix JetI/O 6500 Series Industrial Managed Ethernet I/O Server User
Manual. Following topics are covered in this chapter:
1.1 Overview of JetI/O 6500 Series
1.2 Package Checklist
1.3 JetI/O 6510 Introduction
1.4 JetI/O 6510 Product Specification
1.1 Overview of JetI/O 6500 Series
JetI /O 6500 series is a series of Managed Ethernet I/O modules for distributive monitoring
and controls. The JetI/O 6500 series equipped with one Ethernet port and multiple channels
Analog Input/Output, Digital Input/Output and temperature measurement connectors. Thus users
can easily perform I/O data collecting, status changing, automatically activate events…
through the Ethernet network. JetI/O 6500 series provides Windows Utilities, and SNMP for
configuration. And support Modbus/TCP protocol, OPC Server for Modbus/TCP, thus user can
easily monitor and control the remote I/O devices and combine the JetI/O with existed
HMI/SCADA package.
Naming Rule: JetI/O 65AB
A: Major Feature
1: Analog Input Series. Includes the RTD input, Thermocouple Input
2: Analog Output Series
3: Digital Input Series
4: Digital Output Series
5: Digital Input and Digital Output Series
B: Sequence Number
JetI/O 6500 Series includes:
JetI/O 6510: Intelligent 8-CH Analog Input Ethernet I/O Server
JetI/O 6511: Intelligent 8-CH Thermocouple Input Ethernet I/O Server
JetI/O 6512: Intelligent 4-CH RTD Input Ethernet I/O Server
JetI/O 6520: Intelligent 4-CH Analog Output Ethernet I/O Server
JetI/O 6550: Intelligent 14-CH DI and 8-CH DO Ethernet I/O Server

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1.2 Package Checklist
Korenix JetI/O 6500 Series products are shipped with following items:
One Ethernet I/O Server
One attached DIN-Rail clip
Terminal Blocks for I/O and Power Input
Documentation and Software CD
Quick Installation Guide
If any of the above items are missing or damaged, please contact your local sales
representative.
1.3 JetI/O 6510 Introduction
JetI/O 6510 is an intelligent I/O Server equipped with one Ethernet port and 8
channels Analog Input connectors. JetI/O 6510 provides 16 bits resolution and high
accuracy for I/O data collecting. The analog input range can support from 150mV
to 10V and 20mA. The values are most adopted in the industrial environemnt.
JetI/O 6510 provides Windows Utilities, SNMP for configuration. Industrial Modbus/
TCP protocol and OPC Server driver for integrating JetI/O with existed HMI/SCADA.
Robust aluminum case with good heat dispersing and IP31 protection. With JetI/O
users can easily perform status monitoring and control the remote I/O devices.

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1.4 JetI/O 6510 Product Specification
System Feature
CPU: 100MHZ, RISC-Based Network Protocols: IP, TCP, UDP, SNMP, HTTP,
BOOTP, DHCP, Modbus/TCP, OPC Server
SDRAM: 32K bytes Configuration: Windows Utility, SNMP, DHCP Client,
TFTP Server for firmware update
Flash ROM: 512K bytes Windows Utility: Block I/O Utility
EEPROM: 256 bytes OPC Server Utility: OPC Server for Modbus/TCP
Watchdog Timer: 1.0 sec H/W SNMP: MIB-II: System, SNMP Trap and Private MIB
LED: SNMP Trap Server: Up to 4 SNMP Trap Server
PWR: Power Input plugged and On (Red) I/O Rules: High-/Low- Voltage/Current alarms
RDY: System startup ready (Green) Power Requirement
Network Interface System Power: external unregulated +24V (18-32V)
Ethernet: IEEE 802.3 10Base-T Power Consumption: Max. 3.2W
IEEE 802.3u 100Base-TX Mechanical
Connector: 1 * RJ-45, Auto MDI/MDI-X Dimensions: 120 (H) x 55 (W) x 75 (D)mm
Protection: Built-
in 1.5 KV magnetic isolation
protection Mounting: Din-Rail
LED: Material: Aluminum
Upper (LAN Activity): Orange ON & Blinking Environmental
Lower (10M/100M): 10M: Green OFF, 100M:
Green ON Regulatory Approvals: CE, FCC Class A
PWR: Power On (Green) Operating Temperature: -25 ~ 70°C
RDY: System boot up Ready (Red), system
booting (No LED) Operating Humidity: 0 ~ 95% non-condensing
Network Protocols: IP, TCP, UDP,
SNMP, HTTP,
Telnet, BOOTP, DHCP Storage Temperature: -40 ~ 80°C
Analog Input Warranty: 3 years
Input Channels: 8 Channels
Resolution: 16 bits
Input Range :
Voltage : ±10V, ±5V, ±1V, ±500mV, ±150mV
Current : ±20mA with external 125Ωresistor
Accuracy: ±0.05% of FSR ±1LSB
Sampling Rate: 10 samples/sec (total)
Input Impedance: 10M ohm
Calibration: On Board EEPROM
Isolation Voltage: 2500Vrms

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2 Hardware Installation
This chapter includes hardware introduction, installation and configuration information.
Following topics are covered in this chapter:
2.1 Hardware Introduction
Dimension
Appearance
LED Indicators
2.2 Wiring Power Input
2.3 Wiring I/O Connectors
2.4 Wiring Ethernet Ports
2.5 DIN-Rail Mounting Installation
2.1 Hardware Introduction
Dimensions: 120 (H) x 55 (W) x 75 (D) mm

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JetI/O 6510 Appearance:
LED Indicators:
System LED
PWR
Power Input plugged and On (Green)
RDY
System startup ready (Red)
Ethernet LED
Upper (LAN
Activity)
Orange On & Blinking
Lower(10M/100M) 10M (Green Off) /100M(Green ON
2.2 Wiring Power Input
Follow below steps to wire JetI/O DC power inputs.
1. Follow the pin assignment to insert the wires into the contacts on the terminal block
connector.
2. Tighten the wire-clamp screws to prevent DC wires from being loosened.
3. Connect to and turn on the power source. The suitable working voltage is 24VDC.
4. When the unit is ready, the PWR LED turns Greed, the RDY LED turns Red.
Note1: It is a good practice to turn off input and load power, and to unplug power terminal
block before making wire connections. Otherwise, your screwdriver blade can

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inadvertently short your terminal connections to the grounded enclosure.
Note 2: The range of the suitable electric wire is from 12 to 24 AWG.
2.3 Wiring I/O Connectors
Follow the pin assignment to insert the wires into the front contacts on the terminal block
connector. Tighten the wire-clamp screws to prevent the I/O wires from being loosened.
The wiring diagram of the JetI/O 6510 is as below:
2.4 JetI/O 6510 Wiring Example
2.4.1 JetI/O 6510 analog Voltage input wiring example
2.4.2 JetI/O 6510 analog Current input wiring example
Pin No Description Pin No Description
V4+ Analog input CH4+ V0+ Analog input CH0+
V4- Analog input CH4- V0- Analog input CH0-
V5+ Analog input CH5+ V1+ Analog input CH1+
V5- Analog input CH5- V1- Analog input CH1-
V6+ Analog input CH6+ V2+ Analog input CH2+
V6- Analog input CH6- V2- Analog input CH2-
V7+ Analog input CH7+ V3+ Analog input CH3+
V7- Analog input CH7- V3- Analog input CH3-

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2.5 Wiring Earth Ground
To ensure the system will not be damaged by noise or any electrical shock, we suggest
you to make exact connection with JetI/O products with Earth Ground.
On the bottom side of JetI/O 6500 Series, there is one power earth ground pin in the
Power Input terminal block.
2.6 Wiring Fast Ethernet Ports
JetI/O 6500 series includes 1 RJ45 Fast Ethernet ports. The fast Ethernet ports support
10Base-T and 100Base-TX, full or half duplex modes. The fast Ethernet port will
auto-detect the signal from connected devices to negotiate the link speed and duplex
mode. Auto MDI/MDIX allows users to connect another switch, hub or workstation without
changing straight through or crossover cables.
Connect one side of an Ethernet cable into the Ethernet port and connect the other side to
the attached switch or host. The link LED will light up when the cable is correctly
connected. Refer to the LED Indicators section for descriptions of each LED indicator.
Always make sure that the cable length between the 2 ends is less than 100 meters (328
feet).
The wiring cable types are as below.
10Base-T: 2-pair UTP/STP Cat. 3, 4, 5 cable, EIA/TIA-568 100-ohm (100m)
100 Base-TX: 2-pair UTP/STP Cat. 5 cable, EIA/TIA-568 100-ohm (100m)
1000 Base-TX: 4-pair UTP/STP Cat. 5 cable, EIA/TIA-568 100-ohm (100m)
2.7 Din-Rail Mounting Installation
The DIN-Rail clip is already attached to the JetI/O 6500 Series when packaged. If the
DIN-Rail clip is not screwed on the JetI/O, follow the instructions and the figure below to
attach DIN-Rail clip to JetI/O.
Figure 1.  Insert the upper end of DIN-Rail clip into the back of DIN-Rail track from its
upper side.
Pin No Description
1(+24V) DC+24V Power Input
2(FGND ) Power Earth Ground
3(0V) Referenced Ground for Power Input

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b. Lightly push the bottom of DIN-Rail clip into the track.
c. Check if DIN-Rail clip is tightly attached on the track.
d. Korenix suggests reserve at least 5mm interval distance between the JetI/O devices.
This is good for heat dispersing.
e. To remove JetI/O 6500 from the track, reverse the steps above.

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3 Preparation for Management
Before you start to configure the JetI/O, you need to know the system architecture of the
JetI/O products, configure the device’s IP address, and then you can remotely manage
the Ethernet I/O via the network. This chapter introduces the basic knowledge of the
related technologies.
Following topics are covered in this chapter:
3.1 Understand the Intelligent Ethernet I/O Server Architecture
3.2 Preparation for Remote Management
3.1 Understand the Ethernet I/O Server Architecture
The Figure 1 shows the JetI/O Intelligent Ethernet I/O Server Architecture. In the top level
shows the typical applications run in the remote I/O environment. The middle level is the
Ethernet infrastructure. The low level, gray block include the software agents, signal types
of the JetI/O 6500 series intelligent Ethernet I/O Server.
Figure 1. The JetI/O Intelligent Ethernet I/O Server Architecture.
3.2 Preparation for Remote Management
JetI/O 6500 series Intelligent I/O Server provides several types remote management
methods. You can configure the JetI/O via the Ethernet network. You just need to know
the device’s IP address and then you can remotely control or monitor the I/O channels’
information.
JetI/O provides several ways for users to configure the IP address. The default IP
address is 192.168.10.3. You can directly connect the JetI/O one after one to change its

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IP address. Or connect the JetI/Os to the same switch or network, then the host PC can
modify the IP address via the switch or network.
If you purchase several JetI/Os and connect them to the same network before change
their IP address. They must have the same default IP address, and you may not control
them well due to the IP conflict. At this time, you should change their IP address first.
The JetI/O’ Block I/O configuration utility and its Device Finder Popup Window can help
you to do this.
Note 1: Device Finder Popup Window allows you to discover the JetI/Os which have the
same IP address. Change the IP address of the JetI/O one after one. After you
configured the new IP address for the unit, please notice whether the ARP table of the
device is flashed or not. If not, you can choose “Start -> Run”, type “cmd” to open the
DOS prompt. Use “arp –d” to clear the ARP cache.
Note 2: After changed IP address or changed the DHCP client mode in Block I/O
Configuration utility, the utility will automatically reboot the unit. Please rescan the
devices after around 5 seconds.
Note 3: You can find the detail progress in the next chapters.

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4 Feature Configuration
JetI/O 6500 series Industrial Managed Ethernet I/O module provides several
configuration methods. This chapter introduces the configuration steps.
Following topics are covered in this chapter:
4.1 Block I/O Configuration Utility
4.2 Block I/O OPC Server Utility
4.3 SNMP
4.4 Web UI
4.5 Modbus/TCP Command set
4.5.1 Introduction of Modbus/TCP protocol
4.5.2 JetI/O 6510 Modbus/TCP command set
4.1 Block I/O Configuration Utility
Block I/O Utility is the major JetI/O Configuration Utility. With this tool, you can browse
the available units, view the status of each channel, configure the I/O settings, configure
active alarms and Conditions&Go logic rule.
4.1.1 Installation
1. Go to the “Utility -> IO Configuration” folder. Click “Setup.exe” to run the setup
progress.
2. Click “Next” and type the Name and Company in the “User Information” window. Then
click “Next”.
3. Choose the Destination Directory in the “Choose Installation Location” window. Then
click “Next”.

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4. Type the name for the Block I/O Configuration Utility or use the default name, Block
IO Utility (Korenix) for the program in the “Program Folder” field of the “Select Program
Folder” window. Then click “Next”.
5. Click “Next” in the “Starting Copying File” window to continue the setup progress.
6. As long as you see the “Setup Complete” window that means the progress is finished.
Click “Finish” to exit the setup progress.
7. Go to “Start” -> “Program”, and then you can see the “Block IO Utility (Korenix) folder.
There are 2 utilities are installed, Block IO OPC Server and Block IO Utility.

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4.1.2 Device Finder
Device Finder helps you search JetIO 6500 devices on the same physical subnet, even if
their IP addresses are conflit or if their IP address setting are not on the same subnet
with your host PC. Device Finder also helps you configure the IP address and upgrade
firmware of the found devices.
Select the Device Finder icon from toolbar or select “Tools”→”Device Finder” to
launch Device Finder.
1. Click “Search” to search the JetI/O devices. You can see the available devices in the
list.
The following information is displayed:
Item Description
ID index of the list
Model Name JetIO model name
FW version The firmware version
MAC MAC address
Description A short description of the device, max 16 characters
DHCP DHCP client function status: Enable or disable
Current IP Addr If DHCP is enabled, dynamic IP is acquired from the DHCP
server,
Else, static IP is assigned as dynamic IP.
Subnet mask Subnet mask
Gateway Gateway IP address
2. Select the target unit and click “Setup”
button to configure the device. Click
“Submit” to apply the new setting.
Note: When changing IP address, the new
IP address and the NIC’s (Network Interface
Card) IP address should be located within
the same subnet.

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3. Select the target units and click “Reboot” to reboot the device. You can reboot one or
multiple units in one time.
4. Select the target units and click “Upgrade” to upload the new firmware. Please refer to
the section 4.6 to know the detail step by step progress.
5. Click “Exit” to exit the device finder tool.
Note: Clear the ARP cache (arp –d in DOS prompt) if you can’t change the second unit’s
IP address. In DOS prompt, “arp –a” can help you to see the ARP table. “arp –d” can help
you to clear all the ARPs in your host PC.
4.1.3 Device Scan
1. Lunch the Block IO Utility and then press “Open” to enable the network Interface.
The square LED shows “Green” after you opened the interface. Click “Close” can close
the network interface.
2. Click “Scan” to open the “Scan Network Module(s)” popup window. Click Scan to start
the searching.

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Note: Please modify the IP address of your target devices. The scan feature can’t
browse the devices which have the same IP address. Only one of the devices which
have the same IP address can be found. This is the current restriction. Please modify
the IP address first. You can use Block I/O Utility or Device Finder to do the IP
modification.
3. Click “Add” to add the available JetI/O units. Then you can see the JetI/O units are
listed in the left column.
Figure 1.  Move the mouse over to one of the JetI/O units. Select the unit then you can
configure and monitor the configurations of the JetI/O. The features Block I/O
Configuration utility provides are similar. Please find your model name and go
to its configuration introduction chapter in below.
4.1.4 JetI/O 6510 Configuration
4.1.4.1 Go to “General” page.
Once you select one of the existing I/O modules in the Network interface tree,
the main window defaults to the “General” page

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It should be noticed that the privilege setting is required to gain access to do
the further configuration options. When you install the I/O module in first time,
the default password is “admin”. You just need to click on “Login” button and
type the password of “Admin” on “password for entry” field. If you want to
make password changes, click “Change” button and then the dialog of “Chang
Password” prompts you to update the new password with up to six characters.
Note 1: The password protection is the new feature provided in firmware F206
and Utility V1.3 or later
Note 2: When you upgrade firmware from F204 to F206, the default password
is disabled, please change new password for your device.
Note 3: If you forget the password, you may need to reset the module via
‘Reset to default’command, referred to section 2.2.6, to clear the password
and load factory defaults. This will result in the clear all the configuration
settings as you assigned.
Each module has its own page to display and configure the TCP/IP parameters.
If the function of DHCP is disabled, user can type the IP address, Gateway and
Subnet Mask information on the page. When everything is ok, user can push

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the “Update” button. This setting will be affected after restarting the module.
Note: After changed IP address or changed the DHCP client mode, the utility
will automatically reboot the unit. Please rescan the devices after around 5
seconds.
4.1.4.2 Go to “Data” page.
In this page, you could monitor the current working status of each channel on
AI as well as the channels range configuration.
Check Box
Select the check box to monitor the info of the channel.
Unselect the check box when you don’t want to monitor it.
Blinking The indicator in the bottom of the Data Area means the utility
is monitoring the status of the channels. If there is error
occurred, the color become to red or not light.