Korenix JetI/O 6510 User manual

Korenix JetI/O 6510
Industrial Intelligent Ethernet I/O Server
User’s Manual
Jan. 2008 (V0.1)
www.korenix.com

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Korenix JetI/O 6510
Industrial Intelligent Ethernet I/O Server
User’s Manual
Copyright Notice
Copyright ©2008 Korenix Technology Co., Ltd.
All rights reserved.
Reproduction in any form or by any means without permission is prohibited.

Index
1 Introduction.......................................................................................................................1
1.1 Overview of JetI/O 6500 Series........................................................................... 1
1.2 Package Checklist ............................................................................................... 2
1.3 JetI/O 6510 Introduction ...................................................................................... 2
1.4 JetI/O 6510 Product Specification........................................................................ 3
2 Hardware Installation........................................................................................................4
2.1 Hardware Introduction.......................................................................................... 4
2.2 Wiring Power Input............................................................................................... 5
2.3 Wiring I/O Connectors.......................................................................................... 6
2.4 JetI/O 6510 Wiring Example................................................................................ 6
2.5 Wiring Earth Ground............................................................................................ 7
2.6 Wiring Fast Ethernet Ports................................................................................... 7
2.7 Din-Rail Mounting Installation.............................................................................. 7
3 Preparation for Management............................................................................................9
3.1 Understand the Ethernet I/O Server Architecture................................................ 9
3.2 Preparation for Remote Management ................................................................. 9
4 Feature Configuration..................................................................................................... 11
4.1 Block I/O Configuration Utility.............................................................................11
4.2 Block I/O OPC Server Utility.............................................................................. 16
4.3 Device Finder Utility........................................................................................... 20
4.4 SNMP................................................................................................................. 20
4.5 Web UI............................................................................................................... 21
4.6 How to Upgrade Firmware................................................................................. 21
5 Modbus/TCP Command Set...........................................................................................23
5.1 Introduction of Modbus/TCP Protocol................................................................ 23
6 Appendix.........................................................................................................................28
6.1 SNMP MIB ......................................................................................................... 28

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1 Introduction
Welcome to Korenix JetI/O 6500 Series Industrial Managed Ethernet I/O Module User
Manual. Following topics are covered in this chapter:
1.1 Overview of JetI/O 6500 Series
1.2 Package Checklist
1.3 JetI/O 6510 Introduction
1.4 JetI/O 6510 Product Specification
1.1 Overview of JetI/O 6500 Series
JetI/O 6500 series is a series of Managed Ethernet I/O modules for distributive monitoring and
controls. The JeI/O 6500 series equipped with one Ethernet port and multiple channels Analog
Input/Output, Digital Input/Output and temperature measurement connectors. Thus users can easily
perform I/O data collecting, status changing, automatically activate events… through the Ethernet
network. JetI/O 6500 series provides Windows Utilities, Web and SNMP for configuration. And
support Modbus/TCP protocol, OPC Server for Modbus/TCP, thus user can easily monitor and
control the remote I/O devices and combine the JetI/O with existed HMI/SCADA package.
Naming Rule: JetI/O 65AB
A: Major Feature
1: Analog Input Series. Includes the RTD input, Thermocouple Input
2: Analog Output Series
3: Digital Input Series
4: Digital Output Series
5: Digital Input and Digital Output Series
B: Sequence Number
JetI/O 6500 Series includes:
JetI/O 6510: Industrial Intelligent 8-CH Analog Input Etherent I/O Server
JetI/O 6511: Industrial Intelligent 8-CH Thermocouple Input Etherent I/O Server
JetI/O 6512: Industrial Intelligent 4-CH RTD Input Etherent I/O Server
JetI/O 6520: Industrial Intelligent 4-CH Analog Output Etherent I/O Server
JetI/O 6550: Industrial Intelligent 14-CH DI and 8-CH DO Etherent I/O Server
The manual apply to above models.

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1.2 Package Checklist
Korenix JetI/O 6500 Series products are shipped with following items:
One Ethernet I/O Module
One attached DIN-Rail clip
Terminal Blocks for I/O and Power Input
Documentation and Software CD
Quick Installation Guide
If any of the above items are missing or damaged, please contact your local sales
representative.
1.3 JetI/O 6510 Introduction
JetI/O 6510 is a Block I/O module equipped with one Etherent port and 8 channels Analog
Input connectors. Jet I /O 6510 provides 16 bit resolution and high accuracy for I/O data
collecting. The analog input range can support from 150mV to 10V and 20mA. The values
are most adopted in the industrial environemnt.
JetI/O 6510 provides Windows Utilities, SNMP and Web for configuration. Industrial
Modbus/ TCP protocol and OPC Server driver for integrating JetI/O with existed
HMI/SCADA. Robust aluminum case is with good heat dispersing and IP31 protection.
With JetI/O users can easily perform status monitoring and control the remote I/O
devices.

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1.4 JetI/O 6510 Product Specification
System Feature
CPU: 16 bits/100MHZ, RISC-Based Network Protocols: IP, TCP, UDP, SNMP, HTTP,
BOOTP, DHCP, Modbus/TCP, OPC Server
SDRAM: 32K bytes Configuration: Windows Utility, Web browser, SNMP,
DHCP Client, TFTP Server for firmware update
Flash ROM: 512K bytes Windows Utility: Block I/O Utility, Device Fider Utility
EEPROM: 256 bytes OPC Server Utiltity: OPC Server for Modbus/TCP
Watchdog Timer: 1.0 sec H/W SNMP: MIB-II: System, SNMP Trap and Private MIB
LED: SNMP Trap Server: Up to 4 SNMP Trap Server
PWR: Power Input plugged and On (Red) Logic Condition&Go Rules: Conditions of the DI/Counter values, Actions include DO/Pulse, Counter
and Trap
RDY: System startup ready (Green) Program: C++ Example code by optional
Network Interface Power Requirements
Ethernet: IEEE 802.3 10Base-T System Power: external unregulated +24V (18-32V)
IEEE 802.3u 100Base-TX Power Consumption: Max. 3.2W
Connector: 1 * RJ-45, Auto MDI/MDI-X Mechanical
Protection: Built-in 1.5 KV magnetic isolation
protection Dimensions: 120 (H) x 55 (W) x 75 (D)mm
LED: Mounting: Din-Rail
Upper (LAN Activity): Orange ON & Blinking Material: Aluminum
Lower (10M/100M): 10M à Green OFF, 100M à
Green ON Environmental
PWR: Power On (Green) Regulatory Approvals: CE, FCC Class A
RDY: System boot up Ready (Red), system
booting (No LED) Operating Temperature: -10 ~ 70°C
Network Protocols: IP, TCP, UDP, SNMP,
HTTP, Telnet, BOOTP, DHCP Operating Humidity: 20 ~ 90% non-condensing
Analog Input Storage Temperature: -20 ~ 70°C
Input Channels: 8 Channels Warranty: 3 years
Resolution: 16 bits
Input Range: Voltage: ±10V, ±5V, ±1V,
±500mV, ±150mV
Current: ±20mA
Accuracy: ±0.05% of FSR ±1LSB
Sampling Rate: 10 samples/sec (total)
Input Impedance: 10M ohm
Calibration: On Board EEPROM
Isolation Voltage: 2500Vrms

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2 Hardware Installation
This chapter includes hardware introduction, installation and configuration information.
Following topics are covered in this chapter:
2.1 Hardware Introduction
Dimension
Appearance
LED Indicators
2.2 Wiring Power Input
2.3 Wiring I/O Connectors
2.4 Wiring Ethernet Ports
2.5 DIN-Rail Mounting Installation
2.1 Hardware Introduction
Dimensions:120 (H) x 55 (W) x 75 (D) mm

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JetI/O 6510 Appearance:
LED Indicators:
System LED
PWR Power Input plugged and On (Green)
RDY System startup ready (Red)
Ethernet LED
Upper (LAN Activity) Orange On & Blinking
Lower(10M/100M) 10M (Green Off) /100M(Green ON
2.2 Wiring Power Input
Follow below steps to wire JetI/O DC power inputs.
1. Follow the pin assignment to insert the wires into the contacts on the terminal block
connector.
2. Tighten the wire-clamp screws to prevent DC wires from being loosened.
3. Connect to and turn on the power source. The suitable working voltage is 24VDC.
4. When the unit is ready, the PWR LED turns Greed, the RDY LED turns Red.
Note1: It is a good practice to turn off input and load power, and to unplug power terminal
block before making wire connections. Otherwise, your screwdriver blade can
inadvertently short your terminal connections to the grounded enclosure.
Note 2: The range of the suitable electric wire is from 12 to 24 AWG.

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2.3 Wiring I/O Connectors
Follow the pin assignment to insert the wires into the front contacts on the terminal block
connector. Tighten the wire-clamp screws to prevent the I/O wires from being loosened.
The wiring diagram of the JetI/O 6510 is as below:
2.4 JetI/O 6510 Wiring Example
2.4.1 JetI/O 6510 analog voltage input wiring example
2.4.2 JetI/O 6510 analog current input wiring example
Pin No Description Pin No Description
1(Vin1+) Differential input CH1+ 9(Vin0+) Differential input CH0+
2(Vin1-) Differential input CH1- 10(Vin0-) Differential input CH0-
3(Vin3+) Differential input CH3+ 11(Vin2+) Differential input CH2+
4(Vin3-) Differential input CH3- 12(Vin2-) Differential input CH2-
5(Vin5+) Differential input CH5+ 13(Vin4+) Differential input CH4+
6(Vin5-) Differential input CH5- 14(Vin4-) Differential input CH4-
7(Vin7+) Differential input CH7+ 15(Vin6+) Differential input CH6+
8(Vin7-) Differential input CH7- 16(Vin6-) Differential input CH6-

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2.5 Wiring Earth Ground
To ensure the system will not be damaged by noise or any electrical shock, we suggest
you to make exact connection with JetI/O products with Earth Ground.
On the bottom side of JetI/O 6500 Series, there is one power earth ground pin in the
Power Input terminal block.
2.6 Wiring Fast Ethernet Ports
JetI/O 6500 series includes 1 RJ45 Fast Ethernet ports. The fast Ethernet ports support
10Base-T and 100Base-TX, full or half duplex modes. The fast Ethernet port will
auto-detect the signal from connected devices to negotiate the link speed and duplex
mode. Auto MDI/MDIX allows users to connect another switch, hub or workstation without
changing straight through or crossover cables.
Connect one side of an Ethernet cable into the Ethernet port and connect the other side to
the attached switch or host. The link LED will light up when the cable is correctly
connected. Refer to the LED Indicators section for descriptions of each LED indicator.
Always make sure that the cables length between the 2 ends is less than 100 meters (328
feet).
The wiring cable types are as below.
10Base-T: 2-pair UTP/STP Cat. 3, 4, 5 cable, EIA/TIA-568 100-ohm (100m)
100 Base-TX: 2-pair UTP/STP Cat. 5 cable, EIA/TIA-568 100-ohm (100m)
1000 Base-TX: 4-pair UTP/STP Cat. 5 cable, EIA/TIA-568 100-ohm (100m)
2.7 Din-Rail Mounting Installation
The DIN-Rail clip is already attached to the JetI/O 6500 Series when packaged. If the
DIN-Rail clip is not screwed on the JetI/O, follow the instructions and the figure below to
attach DIN-Rail clip to JetI/O.
a. Insert the upper end of DIN-Rail clip into the back of DIN-Rail track from its upper side.
b. Lightly push the bottom of DIN-Rail clip into the track.
Pin No Description
1(+24V) DC+24V Power Input
2(FGND ) Power Earth Ground
3(0V) Referenced Ground for Power Input

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c. Check if DIN-Rail clip is tightly attached on the track.
d. To remove JetI/O 6500 from the track, reverse the steps above.

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3 Preparation for Management
Before you start to configure the JetI/O, you need to know the system architecture of the
JetI/O products, configure the device’s IP address, and then you can remotely manage
the Ethernet I/O via the network. This chapter introduces the basic knowledge of the
related technologies.
Following topics are covered in this chapter:
3.1 Understand the Intelligent Ethernet I/O Server Architecture
3.2 Preparation for Remote Management
3.3 Preparation for HMI/SCADA Integration
3.1 Understand the Ethernet I/O Server Architecture
The Figure 1 shows the JetI/O Intelligent Ethernet I/O Server Architecrure. In the top level
shows the typical applications run in the remote I/O environment. The middle level is the
Etherent infrasture. The low level, gray block include the software agent, signal types of
the JetI/O 6500 series intelligent Etherent I/O Server.
Figure 1. The JetI/O Intelligent Ethernet I/O ServerArchitecrure.
3.2 Preparation for Remote Management
JetI/O 6500 series Intelligent I/O Server provides several types remote management
methods. You can configure the JetI/O via the Etherent network. You just need to know
the device’s IP address and then you can remotely control or monitor the I/O channels’
information.
JetI/O provides several ways for users to configure the IP address. The default IP

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address is 192.168.10.3. You can directly connect the JetI/O one after one to change its
IP address. Or connect the JetI/Os to the same switch or network, then the host PC can
modify the IP address via the switch or network.
If you purchase several JetI/Os and connect them to the same network before change
their IP address. They must have the same default IP address, and you may not control
them well due to the IP conflict. At this time, you should change their IP address first.
The JetI/O’ Block I/O configuration utility or Device Finder Utility can help you to do this.
Note 1: Device Finder Utility allows you to discover the JetI/Os which have the same IP
address. Change the IP address of the JetI/O one after one. After you configured the
new IP address for the unit, please notice whether the ARP table of the device is flashed
or not. If not, you can choose “Start -> Run”, type “cmd” to open the DOS prompt. Use
“arp –d” to clear the ARP cache.
Note 2: You can find the detail progress, please refer to the next chapters.

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4 Feature Configuration
JetI/O 6500 series Industrial Managed Ethernet I/O module provides several
configuration methods. This chapter introduces the configuration steps.
Following topics are covered in this chapter:
4.1 Block I/O Configuration Utility
4.2 Block I/O OPC Server Utility
4.3 Device Finder Utility
4.4 SNMP
4.5 Web UI
4.6 Modbus/TCP Command set
4.6.1 Introduction of Modbus/TCP protocol
4.6.2 JetI/O 6510 Modbus/TCP command set
4.1 Block I/O Configuration Utility
Block I/O Utility is the major JetI/O Configuration Utility. With this tool, you can browse
the available units, view the status of each channel, configure the I/O settings, configure
active alarms and conditions&Go logic rule.
4.1.1 Installation
1. Go to the “Utility -> IO Configuration” folder. Click “Setup.exe” to run the setup
progress.
2. Click “Next” and type the Name and Company in the “User Information” window. Then
click “Next”.
3. Choose the Destination Directory in the “Choose Installation Location” window. Then
click “Next”.

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4. Type the name for the Block I/O Configuration Utility or use the default name, Block
IO Utility (Korenix) for the program in the “Program Folder” field of the “Select Program
Folder” window. Then click “Next”.
5. Click “Next” in the “Starting Copying File” window to continue the setup progress.
6. As long as you see the “Setup Complete” window that means the progress is finished.
Click “Finish” to exit the setup progress.
7. Go to “Start” -> “Program”, then you can see the “Block IO Utility(Korenix) folder.
There are 2 utilities are installed, Block IO OPC Server and Block IO Utility.

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4.1.2 Device Scan
1. Lunch the Block IO Utility and then press “Open” to enable the network Interface.
The right indicator will show “Green” after you opened the interface. Click “Cloos” can
close the network interface.
2. Click “Scan” to open the “Scan Network Module(s)” popup window. Click Scan to start
the searching.

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Note: Please modify the IP address of your target devices. The scan feature can’t
browse the devices which have the same IP address. Only one of the devices which
have the same IP address can be found. This is the current restriction. Please modify
the IP address first. You can use web browser, Block I/O Utility or Device Finder to do
the IP modification.
3. Click “Add” to add the available JetI/O units. Then you can see the JetI/O units are
listed in the left column.
4. Move the mouse over to one of the JetI/O units. Select the unit then you can configure
and monitor the configurations of the JetI/O. The features Block I/O Configuration utility
provides are similar please find your model name and go to its configuration introduction
chapter in below.
4.1.3 JetI/O 6510 Configuration
4.1.3.1 Go to “General” page. You can view the current settings, modify the IP address,
Subnet mask, Default Gateway, Enable or Disable DHCP Client mode, select the
Input range of this device and check the Firmware version. After modified the
network setting, press “Update” to active the new setting. The indicator will show
green when update successfully.

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4.1.3.2 Go to “Data” page. You can monitor the current working voltage of each channel.
Check Box Select the check box to monitor the info of the channel.
Unselect the check box when you don’t want to monitor it.
White Afte enabled the alarm feature of the channel, these is a
white circle behind the channel.
Red The circle become to Red when the alarm is activated.
Blinking The indicator in the bottom of the Data Area means the utility
is monitoring the status of the channels. If there is error
occurred, the color become to red or not light.
4.1.3.3 Go to “Alarm” page. You can setup the High/Low alarm value (Voltage or Current)
for each channel.
Alarm Channel: Select the channel.
Alarm Mode: Enable or Disable
High Alarm Value, Low Alarm Value: Type the value here.
Update: Activate the new setting.
SNMP Trap Server Setting: You can configure up to 4 SNMP Trap Server here.
Type the IP address and press “Update” to activate the new setting.

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The indicator show green when press update.
4.2 Block I/O OPC Server Utility
4.2.1 OPC Server Utility
1. Go to “Start” -> “Program”, then you can see the “Block IO Utility(Korenix) folder.
There are 2 utilities are installed, Block IO OPC Server and Block IO Utility.
2. Open the “Block IO OPC Server”.
3. Select “File -> New” to create new profile. Or select “File -> Open” to open profile you
saved.

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4. Select “Add -> New Device”, the popup window “Driver Selection” will appear. (Only
appear in the first time you add new device). Click “Add” and type the driver name and
correct IP address. Click “OK” to next popup windows for Driver Selection. Use “Edit
-> Comm Setting” can modify the parameters.
Figure 4.1 “Add” the “New Device”.
Figure 4.2 Installed Driver Selection Window.
Figure 4.3 “Ethernet Driver” for the devices.
5. Type the “Device Name” and select the “Device Type” in the “Device Configuration”
window.