kozy heat CARLTON 46 User manual

HUSSONG MANUFACTURING CO., INC.
INSTALLATION AND
OPERATION MANUAL
ͷDo not store or use gasoline or other
ammable vapors and liquids in the vicinity
of this or any other appliance.
ͷWHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do
not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from
a neighbor’s phone. Follow the gas
supplier’s instructions.
• If you cannot reach your gas supplier,
call the re department.
ͷInstallation and service must be performed
by a qualied installer, service agency or
the gas supplier.
WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly
could result in serious injury, death, or
property damage.
This appliance may be installed in
an aftermarket, permanently located,
manufactured home (USA only) or mobile
home, where not prohibited by local codes.
This appliance is only for use with the type
of gas indicated on the rating plate. This
appliance is not convertible for use with other
gases, unless a certied kit is used.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
English and French installation manuals are available through your
local dealer. Visit our website www.kozyheat.com.
Les manuels d’installation en français et en anglais sont disponibles
chez votre détaillant local. Visitez www.kozyheat.com .
DANGER
HOT GLASS WILL
CAUSE BURNS
DO NOT TOUCH GLASS
UNTIL COOLED
NEVER ALLOW CHILDREN
TO TOUCH GLASS
A barrier designed to reduce the risk of burns
from the hot viewing glass is provided with this
appliance and shall be installed for the protection
of children and other at-risk individuals.
CARLTON 46
Model #CAR-46
Direct Vent Gas Fireplace
Hussong Mfg. Co., Inc.
CAR-46 Report No: 19-536
Rev. 10, February 2020
Starting Serial Number: 20 454200 09

#CAR-46 R.10 February 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces 3
Read this manual before installation or operating this appliance.
Please retain this owner’s manual for future reference.
CON GRAT ULAT ION S!
We welcome you as a new own of a Kozy Heat gas feplace. Kozy Heat products e designed
with supi components and matials, and assembled by ained crasmen who take pride in the
wk. To ense you eceive a quality product, the bn and valve assembly e 100 pcent test-
fed, and the complete feplace is thoughly inspected befe packaging. O commitment to quality
and custom satisfaction has emained the same f ov 40 yes. We o a complete line of gas
and wood feplaces, along with stylish accessies to complement any dec. Adding a feplace is
one of the best ways to increase the value of yo home, and we e proud to o a netwk of deals
throughout the couny to help make yo expience evything you imagine. We pride oselves
in being dedicated not only to functionality and eliability, but also custom safety. We o o
continual suppt and guidance to help you achieve the maximum benet and enjoyment om yo
Kozy Heat gas feplace.
Jim Hussong
President
Dudley Hussong
Board Chairman
Homeowner Reference Information
We recommend you record the following information:
Model Name: ____________________________________________
Serial Number: ___________________________________________
Dealership Purchased from: ________________________________
Date purchased/installed: __________________________________
Location of replace: ______________________________________
Dealer phone: ___________________________________________
Notes: ______________________________________________________________________________________________________________
____________________________________________________________________________________________________________________
____________________________________________________________________________________________________________________
____________________________________________________________________________________________________________________
____________________________________________________________________________________________________________________

#CAR-46 R.10 February 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces TABLE OF CONTENTS 5
TABLE OF CONTENTS
TABLE OF CONTENTS.....................................................................5
1.0 INTRODUCTION ......................................................................7
1.1 Appliance Certication ............................................................................. 7
1.2 California Proposition 65 Warning........................................................ 7
1.3 Requirements for the Commonwealth of Massachusetts............ 7
2.0 SPECIFICATIONS ..................................................................... 8
2.1 Heating Specications .............................................................................. 8
2.2 Electrical Specications ............................................................................ 8
2.3 Appliance Dimensions.............................................................................. 9
2.4 Barrier Dimensions..................................................................................... 10
3.0 FRAMING .................................................................................11
3.1 Appliance Placement Considerations ................................................. 11
3.2 Stand-o Assembly and Installation.................................................... 11
3.3 Nailing Flange Assembly and Installation.......................................... 12
3.4 Clearances to Combustibles ................................................................... 13
3.5 Rough Framing ............................................................................................ 14
3.6 Vent Termination Rough Framing......................................................... 15
3.7 Outdoor Covered Fireplace Installation.............................................. 16
4.0 FACING AND FINISHING.........................................................18
4.1 Facing and Finishing Requirements .................................................... 18
4.2 Optional Finishing Trim Kit (FTK): #C46-FTK...................................... 21
4.3 Safety Barrier Installation......................................................................... 22
5.0 GAS LINE CONNECTION .........................................................24
5.1 Gas Conversion (sold separately).......................................................... 24
5.2 Gas Line Installation................................................................................... 24
6.0 TERMINATION LOCATIONS .................................................... 25
6.1 Vertical Vent Termination......................................................................... 25
6.2 Minimum Vent Termination Clearances.............................................. 26
7.0 VENTING ..................................................................................27
7.1 Approved Vent Systems............................................................................ 27
7.2 Venting Requirements .............................................................................. 27
7.3 Use of Elbows ............................................................................................... 27
7.4 Vent Restriction .......................................................................................... 27
7.5 Rigid Pipe Vent Installation...................................................................... 28
7.6 #800-1 Series Direct Vent Termination Kit(s) Installation.............. 31
7.7 Vent Heat Shield Assembly Installation .............................................. 33
8.0 FIREPLACE SETUP...................................................................34
8.1 Glass Frame Assembly............................................................................... 34
8.2 Light Kit .......................................................................................................... 34
8.3 Bottom Frame Removal and Installation............................................ 34
8.4 #C46-50B Log Set Installation ................................................................ 35
8.5 Control Board Removal and Installation............................................. 36
9.0 ELECTRICAL INFORMATION .................................................. 37
9.1 Electrical Specications ............................................................................ 37
9.2 Wiring Requirements................................................................................. 37
10.0 OPERATING INSTRUCTIONS................................................ 38
10.1 Setup Proame 2 IFC Module .............................................................. 39
10.2 Initialize the Control System................................................................. 39
10.3 Reset the System for Manual Operation .......................................... 39
10.4 Automatic Safety Restart....................................................................... 39
10.5 Backup Battery Operation .................................................................... 39
10.6 Control System 7 Day Timeout ............................................................ 39
10.7 IFC Module Ignition Sequence ............................................................ 40
10.8 Additional Diagnostic Information.................................................... 40
10.9 Remote Control Operation .................................................................. 41
11.0 ADJUSTMENT........................................................................ 44
11.1 Pressure Testing ........................................................................................ 44
11.2 Burner Flame Adjustments ................................................................... 45
12.0 TROUBLESHOOTING............................................................. 47
13.0 MAINTENANCE......................................................................49
13.1 Firebox.......................................................................................................... 49
13.2 Fan ................................................................................................................. 49
13.3 Vent System................................................................................................ 49
13.4 Glass Assembly.......................................................................................... 49
13.5 Burner and Pilot System ........................................................................ 50
14.0 REPLACEMENT PARTS LIST..................................................51
LIMITED LIFETIME WARRANTY ....................................................52