kozy heat CSK-31 User manual

WARNING: If the information in these
instructions are not followed exactly, a fire or
explosion may result causing property damage,
personal injury or loss of life.
Models #CSK-31
#CSK-31-RF
CHASKA
Direct Vent Gas Fireplace Insert
INSTALLATION & OPERATING
MANUAL
Do not store or use gasoline or other flammable vapors
and liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS:
‚Do not try to light any appliance.
‚Do not touch electrical switches; do not use the
phone in your building.
‚Immediatelycallyourgassupplierfromaneighbor’s
phone. Follow the gas supplier’s instructions.
‚If you cannot reach your gas supplier, call the fire
department.
- Installation and service must be performed by a
qualified installer, service agency or the gas supplier.
This appliance may be installed in an aftermarket
permanentlylocated,manufactured home(USA only) or
mobile home, where not prohibited by local codes. This
appliance is onlyfor use with thetype(s) ofgasindicated
on the rating plate. This appliance is convertible for use
with other gases, an LP gas conversion kit is included.
IMPORTANT:
READ ALL INSTRUCTIONS CAREFULLY BEFORE INSTALLATION.
FAILURE TO INSTALL THIS FIREPLACE INSERT CORRECTLY CAN
CAUSE SERIOUS STRUCTURAL AND FIRE HAZARDS AND MAY VOID
YOUR WARRANTY.
This fireplace may be covered under one or more of
the following U.S. Patents: #5,931,154 , #6,004,493, #6,029,655
www.kozyheat.com
July 2007

INDEX
FireplaceInsertSpecifications ............................................................... 1
SafetyRequirements..................................................................... 1-2
RequirementsofExistingFireplace ........................................................... 2
FireplaceInsertComponents ................................................................ 3
PreparingTheExistingFireplace ............................................................. 4
GasLineInstallationRequirements-Minimum/MaximumPressures................................ 5
InsertPreparation......................................................................... 6
RemovetheGlassAssembly ....................................................6
RemovetheAirDuct ..........................................................6
FanInstallation ......................................................................... 7-8
Model#CSK-31 .............................................................. 7
Model#CSK-31-RF ........................................................... 8
Installing the Insert .................................................................... 9-14
Co-LinearVentSystem .................................................... 9-11
PositiontheInsert&FloorProtector ......................................... 11-12
SecuretheAirDuct .......................................................... 12
Completethegaslineinstallation .............................................. 13
Check millivolt board installation ............................................... 13
Completefanwiringinstallation(Models#CSK-31&#CSK-31-RF) ................... 14
Assemble&AttachTheShroud.............................................................. 15
Installthelowergrill......................................................... 15
LogInstallation .......................................................................... 16
Complete the Installation
InitialLighting ....................................................................... 17
ReplacetheGlassAssembly ............................................................ 17
Thermostat-RemoteControl-WallSwitchInstallation(Model#CSK-31only) ...................... 18
Model #CSK-31
Lighting&ShutdownProcedures............................................ 19-20
Manifold(outgoing)&Inlet(incoming)PressureCheckProcedures .................. 21
Model #CSK-31-RF
Lighting&ShutdownProcedures............................................ 22-23
Manifold(outgoing)&Inlet(incoming)PressureCheckProcedures................... 24
MaintenanceRequirements ................................................................ 25
Millivolt Board Removal / Installation Procedures ........................................... 26-27
TroubleshootingGuide ................................................................. 28-29
ReplacementParts ....................................................................... 30
WarrantyPolicy ....................................................................... 31-32

Page 1
14
14 1/2"
14 1/2"
30 7/8" 14 1/2"
19 1/4"
9 1/4"
9 1/8"
4 7/8"
1 7/8" 1 7/8"
5 1/2"
14 1/2"
MODEL: #CSK-31 / #CSK-31-RF CHASKA
DIRECT VENT GAS FIREPLACE INSERT
INSTALLATION & OPERATING INSTRUCTIONS
IMPORTANT:
READ THIS MANUAL BEFORE INSTALLING AND USING THIS FIREPLACE
This fireplace has been tested to and complies with ANSI Z21.88-2005CSA 2.33-2005 “VENTED GAS FIREPLACE HEATERS” by
OMNI-TestLaboratories,Beaverton,OregonforU.S.&CanadianInstallations. Installationmustconformwithlocalbuildingcodes
or in the absence of local building codes, with the National Fuel Gas code, ANSI Z223.1 NFPA 54 - Current Edition or the Natural
or Propane Installation Code, CSA B149-1.
SPECIFICATIONS:
Height (top of firebox): 19 1/4"
Width: 30 7/8" Back Width: 23 1/8 "
Depth: 14 1/2”
Donotusethisfireplaceifanyparthasbeenunderwater.
Immediatelycall a qualifiedservice technician toinspect
this appliance and to replace any part of the control
systemandanygascontrolwhichhasbeenunder water.
COMMONWEALTH OF MASSACHUSETTS INSTALLATIONS
WARNING:ThisProduct Must Be InstalledByA LicensedPlumber
Or Gas Fitter When Installed Within The Commonwealth of
Massachusetts.
IMPORTANT: Installation of a CO detector is required in the
fireplace room.
WARNING: DO NOT REPLACE THIS BURNER WITH ANY
OTHER SIZED BURNER. REPLACEMENT WITH AN
UNAUTHORIZEDBURNERCANRESULTINTEMPERATURES
EXCEEDING THE LIMITS FOR THIS FIREPLACE AND VOID
YOUR WARRANTY.
DUE TO HIGH TEMPERATURES, THIS FIREPLACE SHOULD
BE LOCATED OUT OF TRAFFIC AND AWAY FROM
FURNITURE AND DRAPERIES.
Warning: This Product Must be Installed By A Licensed
Plumber or Gas Fitter When Installed Within the
Commonwealth of Massachusetts.
YOUNG CHILDREN SHOULD BE CAREFULLY SUPERVISED
WHENTHEYAREINTHESAMEROOMASTHISFIREPLACE.
CHILDREN AND ADULTS SHOULD BE ALERTED TO THE
HAZARDS OF HIGH SURFACE TEMPERATURES AND
SHOULD STAY AWAY TO AVOID BURNS OR CLOTHING
IGNITION.
CLOTHING OR OTHER FLAMMABLE MATERIAL SHOULD
NOT BE PLACED ON OR NEAR THE APPLIANCE.
19 1/4"

Page 2
23 13/16"
19 1/2" 31"
15 1/4"
The efficiency rating of this appliance is a product thermal efficiency rating determined under continuous operating
conditions and was determined independently of any installed system.
THIS INSERT IS APPROVED FOR INSTALLATION IN MASONRY AND FACTORY-BUILT SOLID FUEL BURNING FIREPLACES.
CAUTION: THIS APPLIANCE MUST NOT BE CONNECTED TO A CHIMNEY FLUE SERVING A SEPARATE SOLID-FUEL
BURNING APPLIANCE.
THEEXISTINGFIREPLACEMUSTMEETTHEFOLLOWING
REQUIREMENTS:
1. The existing fireplace & chimney must be in clean and in
good working order and constructed of non-combustible
materials.
2. A gas line must be able to be installed to the insert.
3. Any chimney clean-outs must fit properly.
4. Existing Chimney:
Class ‘A’ metal chimney: 7” minimum inside diameter.
Masonry Chimney: 6" x 8" minimum inside diameter.
Existing chimney height: Minimum: 12 ft.
Maximum: 30 ft.
To Determine the length of your existing chimney:
A) Remove the chimney cap.
NOTE: It is helpful to have two people complete the next step
in determining chimney height:
B) Withoneperson atthefireplaceandtheotherpersonatthetop
of the chimney, measure from the base of the fireplace to the
top of the chimney. Subtract 19½” for the height of the insert.
This is the total length of co-linear flexible aluminum you will
require.
MEASUREMENT FROM FIREPLACE BASE TO TOP OF CHIMNEY:_____
LESS 19½” (HEIGHT OF FIREPLACE: -19½”
TOTAL CHIMNEY LENGTH REQUIRED: ______
5. Theminimuminsidedimensionsoftheexistingfireplace
must be:
Height: 19 ½”
Front Width: 31”
Depth: 15 ¼”
Width at minimum depth location: 23 13/16"
MINIMUM OPENING DIMENSIONS
NOTE: The refractory / firebrick may be removed to
achieve minimum opening size requirements.
ZERO CLEARANCE FIREPLACE
INSTALLATIONS:
The floor of the existing fireplace may be removed to
achieve minimum opening size requirements. If this
method is used, the Kozy Heat Floor Protector kit, Part
#CSK-FLP,mustbeinstalledtoprotectanycombustible
flooring exposed.
6. MINIMUM CLEARANCES FROM THE INSERT TO
COMBUSTIBLES:
• Insert side to sidewall: 10"
• Insert top to 10" mantel: 13”
• Insert top to 3/4" trim: 8"
• Bottom of insert to combustible floor in front: 3½”
• Bottom of insert underneath to combustible floor
using insulation shield #CSK-FLP: 0"
MIN. 12 FT.
MAX. 30 FT.

Page 3
FIREPLACE COMPONENTS:
Check the assembly diagram below to ensure you have all the necessary components to properly install
this fireplace insert.
This insert includes the following:
1. Fireplace insert. 4. Co-linear air duct.
2. Spring-loaded latch glass assembly. 5. Log set (See page #16).
3. Millivolt board with burner cover. 6. Refractory Panels.
Model CSK-31 includes 150 CFM fan with limit switch and speed control.
Model CSK-31-RF includes modulating valve on millivolt board, fan kit and remote control. 4
6
2
3 1
WARNING: Failure to position the parts in accordance with the diagrams in this
installationmanual or failureto useonlypartsspecificallyapprovedfor this
appliance may result in property damage or personal injury.
Additional components which are necessary for proper installation are:
1. Vent System: Part #816-CL: For use with minimum 6” x 8” I.D. masonry or 8” I.D. Class ‘A’ metal
chimneys - Includes 12 ft. compressed, expandable to 30 ft. co-linear 3” x 3” flexible
chimney, and termination cap.
This insert is also approved for use with Dura-Vent, Ameri-Vent, & Selkirk Metalbestos 3" x 3" Co-linear vent
systems. Refer to the instructions accompanying the vent system as well as the venting requirements and
instructions in this manual.
2. Shroud - 3 pc & 4 pc.: Standard shrouds are available for this insert and will fit most applications. Custom
shrouds may be ordered on a non-returnable basis. When ordering a custom shroud, please specify the
existing fireplace front opening height and width. An upper hood and lower grill are included.
3. Blank Shrouds - 3 & 4 pc. blank shrouds are available for on-site custom fit applications and are sized to the
opening after the insert has been installed. The interior perimeter is properly sized to fit onto the insert. The
outer perimeter must be cut, formed and finished (painted). An upper hood and lower grill are included.
4. Full door shrouds: Full door decorativeshrouds are available for this insert and are used in place of a standard
or blank shroud. An upper hood and lower grill are included.

Page 4
A) PREPARE THE EXISTING FIREPLACE
WARNING: CUTTING ANY SHEET-METAL PARTS OTHER THAN COMPONENTS LISTED IN THIS
SECTION OF THE EXISTING FIREPLACE IN WHICH THIS GAS FIREPLACE INSERT IS TO
BE INSTALLED IS PROHIBITED.
1) The refractory, glass doors, screen rails, screen mesh and log grates may be removed from the fireplace
before installing this gas fireplace insert.
2) Any smoke shelves, shields and baffles may be removed if attached by mechanical fasteners.
3) If necessary, remove the firebrick on the sides and back of the existing fireplace to obtain at least the
minimum opening requirements listed on page #2.
4) The fireplace flue damper can be fully blocked open or removed for installation of this gas fireplace insert.
5) ZERO CLEARANCE FIREPLACE INSTALLATIONS: The floor of the existing fireplace may be removed to
achieve minimum opening size requirements. If this method is used, the Kozy Heat Floor Protector kit,
Part #CSK-FLP, must be installed to protect any combustible flooring exposed.
6) Remove the existing chimney cap from the chimney.
7) Clean the chimney and inside of the fireplace to prevent creosote smell from entering the home.
8) Place ‘THIS UNIT HAS BEEN MODIFIED’ label in the bottom of the firebox so it will be visible if this gas
fireplace insert is removed.
B. RUN THE GAS LINE
CAUTION: Installation of the gas line must only be done by a qualified person in accordance
with local building codes.
IMPORTANT: DO NOT RUN THE GAS LINE IN A MANNER THAT WOULD OBSTRUCT THE
OPERATION OF THE FAN OR FAN COMPONENTS.
This fireplace is equipped with a 3/8" flexible gas line connection 18" long.
CAUTION: The manual shut off valve and millivolt board flexible gas line must not extend outside the insert
unit cavity. See the WARNING label affixed to the flexible gas line for additional installation
instructions and warnings.
1. Run the gas line into the fireplace, preferably through the left or right gas line hole provided. A gas line
knock-out is also located in the outer bottom of the insert when running the gas line through the bottom.
See Figure B-1 on page #5.
NOTE: If installing this insert into minimum opening dimensions, the gas line may need to be run after
the insert is in place due to space limitations.
If installing this gas fireplace insert into a factory-built fireplace and the factory-built fireplace
has no access holes(s) provided, an access hole of 1 ½" or less may be drilled through the
lower sides or bottom of the firebox in a proper workmanship like manner. This access hole
must be plugged with non-combustible insulation after the gas supply line has been installed.
IMPORTANT: An accessible shut off valve (included with this insert) must be installed up stream from the
regulator.

Page 5
Figure B-1
2. Thisfireplaceinsert is designed to accept either
a 3/8" or 1/2" gas line approved for gas
appliances. Consult local building codes to
properly size the gas supply line leading to a
3/8" reduction.
3. Connect the manual shut off valve to the
previous run gas line.
4. The gas line will be connected to the millivolt
board later in this manual.
IMPORTANT:
ALL CONNECTIONS WHETHER FIELD OR FACTORY MADE
MUST BE CHECKED FOR LEAKS.
NOTE: Thisapplianceanditsindividualshutoffvalve
must be disconnected from the gas supply
piping system during any pressure testing of
that system at test pressures in excess of 1/2
psi.
NOTE: This appliance must be isolated from the gas
supply piping system byclosing its individual
manual shut off valve during any pressure
testing of the gas supply piping systems at
test pressures equal to or less than 1/2 psi.
Pressure check taps for both the manifold (outgoing) and inlet (incoming) pressures are located in front of the
gas valve. Follow instructions on page #21 for Model #CSK-31 and page #24 for Model CSK-31-RF for checking
these pressures.
GAS SPECIFICATIONS
NATURAL GAS:
The minimum inlet gas supply pressure: 5.0 in. W.C.
Recommended inlet gas supply pressure: 7.0 in. W.C.
The maximum inlet gas supply pressure: 10.5 in. W.C.
Manifold Pressure: 3.5 in. W.C.
Manifold Pressure (lo setting): 1.7 in. W.C.
Orifice size (0-2000 ft): 37 Input rating: 27,500 BTU/Hr.
Minimum Input rating: 19,000 BTU/Hr.
Venturi setting: 1/8" open
LP GAS:
The minimum inlet gas supply pressure: 11.0 in. W.C.
Recommended inlet gas supply pressure: 11.0 in. W.C.
The maximum inlet gas supply pressure: 13.0 in. W.C.
Manifold Pressure: 10.0 in. W.C.
Manifold Pressure (lo setting): 6.3 in. W.C.
Orifice size (0-2000 ft): 52 Input rating: 28,000 BTU/Hr.
Minimum Input rating: 20,400 BTU/Hr.
Venturi setting: 1/2" open
For high altitude installations, consult the local gas distributor or the authority having jurisdiction for proper rating methods.

Page 6
Air Duct
C. REMOVE THE FOLLOWING ITEMS FROM THE FIREPLACE INSERT:
1. GLASS ASSEMBLY: Figure C-1
A) Locatethespring-loadedlatchessecuringthe
glass assembly (under the firebox).
B) While holding onto the glass frame, pull the
latch handles out, then down to release from
the clips on the glass assembly.
C) Lift the glass assembly up off the tabs at the
top of the firebox.
D) Pullthebottomof the glassassemblyout and
remove.
E) Set aside where it will not be broken.
2. REMOVE THE AIR DUCT. Figure C-2.
A. Remove the air duct, located at the top of the insert, by sliding it back out of the channel.
Figure C-2

Page 7
D. MODEL #CSK-31 ONLY: FAN INSTALLATION INSTRUCTIONS
This fireplace insert comes complete with a fan and thermostatic control switch already installed. A speed control,
receptacle and 8 ft. fan cord have been installed, wired and mounted in a removable electrical box panel on the right side of
the fireplace. If wiring to the pre-installed electrical box is desired, the wiring should be run prior to permanently setting the
insert in place and connecting the vent system. A direct wire connection to the electrical box provided must be performed by
a qualified electrician.
NOTE: If this fireplace insert is being installed in the minimum opening dimensions, the wiring may need to be completed
after the fireplace insert is set in place.
The fan is equipped with a three-prong (grounding) plug attached to the end of the fan electrical cord for protection against
shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not remove the grounding
prong from the plug. Do not allow any excess fan cord to touch the fireplace.
NOTE: Code approved line voltage wiring 14 gauge or better must be used when wiring this assembly. Refer to your local
electrical codes for specific requirements in your area.
WARNING: Thisapplianceisequippedwithathree-prong(grounding)plugforprotectionagainstshockhazardandshould
be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding
prong from this plug.
Figure D-1
DIRECT WIRE INSTALLATION:
1. Loosenthescrewsecuringtheremovableaccesspanel(withelectricalbox&romexconnectorinstalled)frominsidetheright
side of the fireplace. Remove the panel.
2. Remove the (2) screws securing the speed control / receptacle assembly to expose the wiring.
3. Remove existing cord and insert 115V wiring (with ground) through the romex connector and wire to the speed control /
receptacleassemblymatchingtheblack(hot)white(neutral)andgreen(ground)wiretothecorrespondingwireonthespeed
control / receptacle assembly. NOTE: The (3) wire nuts obtained when removing the existing cord, may be used for this
purpose.
4. Secure the speed control / receptacle assembly into the electrical box with the (2) screws provided.
This appliance, when installed, must be electrically grounded in accordance with local codes, or in the absence of local
codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Codes, CSA C22.1.
DIRECT WIRE INSTALLATION:
NOTE: The cord must be removed and wiring disassembled.
Insert 115 V wiring (with ground) through the romex connector and wire
to the speed control / receptacle assembly, matching the black, white &
green (ground) wires to the corresponding wires on the speed control /
receptacle assembly.

Page 8
DIRECT WIRE INSTALLATION:
NOTE: The cord must be removed and wiring disassembled.
Insert 115 V wiring (with ground) through the romex connector
and wire to the receptacle matching the black, white & green
(ground) wires to the corresponding wires on the receptacle.
MODEL #CSK-31-RF ONLY: FAN INSTALLATION INSTRUCTIONS
INSTALLATION OF THIS FAN WIRING SHOULD BE DONE ONLY BY A QUALIFIED INSTALLER
IMPORTANT: A fan assembly is pre-installed and wired to the RF gas valve in the CSK31-RF models.
A receptacle and 8 ft. fan cord have been installed, wired and mounted in a removable electrical box panel on the right side of
the fireplace. If direct wiring to the pre-installed electrical box is desired, the wiring should be completed prior to permanently
setting the insert in place and connecting the vent system. Code approved line voltage wiring 14 gauge or better must be
used when wiring this assembly. Refer to your local electrical codes for specific requirements in your area. A direct wire
connection to the electrical box provided must be performed by a qualified electrician.
NOTE: If this fireplace insert is being installed in the minimum opening dimensions, the wiring may need to be completed
after the fireplace insert is set in place.
The fan is equipped with a three-prong (grounding) plug attached to the end of the fan electrical cord for protection against
shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not remove the grounding
prong from the plug. Do not allow any excess fan cord to touch the fireplace.
WARNING: This appliance is equipped with a three-prong (grounding) plug for protection against shock hazard and should be
plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from
this plug.
Figure D-2
DIRECT WIRE INSTALLATION:
1. Loosenthescrewsecuringtheremovableaccesspanel(withelectricalbox&romexconnectorinstalled)frominsidetheright
side of the fireplace. Remove the panel.
2. Remove the (2) screws securing the receptacle assembly to expose the wiring.
3. Removeexistingcordandinsert115Vwiring(withground)throughtheromexconnectorandwiretothereceptacle,matching
theblack(hot) white(neutral)andgreen(ground)wiretothecorrespondingwireonthe receptacle. NOTE:The(3)wirenuts
obtained when removing the existing cord may be used for this purpose.
4. Secure the receptacle assembly into the electrical box with the (2) screws provided.
This appliance, when installed, must be electrically grounded in accordance with local codes, or in the absence of local
codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Codes, CSA C22.1.

Page 9
TERMINATION CAP
INTAKE COLLAR
NOTE: Collar extends through the
bottom plate Exhaust Collar
NOTE: Collar extends through the
middle divider plate
IMPORTANT:
INSTALL TERMINATION CAP WITH EXHAUST COLLAR
ON THE RIGHT SIDE. THE EXHAUST COLLAR ON
THE AIR DUCT FOR THE FIREPLACE IS ON THE RIGHT .
E. INSTALLING THE INSERT
IMPORTANT: ALL STEPS IN SECTION ‘A) PREPARE THE EXISTING FIREPLACE’ MUST BE COMPLETED BEFORE
CONTINUING WITH THIS INSTALLATION.
1. INSTALL THE VENT SYSTEM
COMBUSTION AIR VENTING OPTIONS:
The combustion air intake pipe may be run the complete length of the chimney and connected to the termination cap (full
connectionmethod),ormaybe‘stubbed’intotheexistingchimneyfrominsidethefireplaceusingaminimumof4'combustion
air intake pipe.
KOZY HEAT #816-CL CO-LINEAR VENT SYSTEM:
The co-linear pipes included in this vent system is designed to extend up to 30 ft.
IMPORTANT: The 3" exhaust pipe can be identified by the red marking. It is imperative for proper operation of this
insert that the exhaust and combustion air pipes be connected to the correct collar both on the
termination kit and air duct on the insert.
A. Carefully extend the 3” exhaust and combustion air intake pipes to equal the total chimney length required.
NOTE: If you are using the ‘stubbed’ method for the combustion air pipe, extending it is not necessary.
Determine the length needed from the air duct on the insert to above the damper opening in the
existingchimney. Removeexcesscombustionairpipefromtheendwithoutthecollar. Continuewith
Step B. #2 below.
B. 1. If using the ‘full connection method’, slide the 3" intake pipe (end without the collar) onto the collar on the
termination cap and secure with 3 self-tapping screws (provided).
2. Place a bead of sealant around the inner edge of the end of the 3" exhaust pipe (red marking) without the
collarand slideonto thecorresponding collaron thetermination cap(collarwithlabel). Secure with3 self-
tapping screws (provided). Apply additional sealant around the joint to ensure a seal.
FIGURE E-1
OTHER APPROVED 3" X 3" CO-LINEAR VENT SYSTEMS:
Dura-Vent, Ameri-Vent Direct, & Selkirk Metalbestos - Follow instructions included from the vent pipe
manufacturer as well as the venting installation requirements as outlined in this installation manual.

Page 10
2. RUN THE VENT SYSTEM THROUGH THE EXISTING CHIMNEY
ˆOPTIONAL: We recommend wrapping the first 3 ft. of the vent system below the termination cap with non-faced
fiberglass insulation (secure with wire) before running it through the existing chimney. This will prevent cold air
from coming down the existing chimney. DO NOT USE THIS METHOD IF YOU ARE STUBBING THE 3"
COMBUSTION AIR PIPE FROM THE BOTTOM OF THE EXISTING CHIMNEY!
NOTE: If there are offsets in the existing chimney, it may be easier to place a weighted rope around the end of the
each 3" pipe to guide them through it.
DO NOT ATTEMPT TO TIE ONE ROPE AROUND BOTH PIPES.
A. Guide the rope, if used, and flexible pipe(s) down the existing chimney. Figure E-2
B. To secure the chimney termination cap to the existing chimney, apply a liberal bead of sealant (provided) around
the top of the existing chimney. Set the termination cap into position as instructed in the vent system installation
manual.
OPTIONAL: #816-CL kits - Secure the termination cap to the existing chimney with the 2" self-tapping screws and
anchor straps provided. Screw holes are located at the sides of the termination cap.
C. From inside the opening, grasp the ropes and CAREFULLY pull the ropes down until the 3" exhaust pipe and
3” combustion air intake, if using the ‘full connection method’, are into the existing fireplace.
D. STUB VENTING: From inside the fireplace, insert a minimum of 4' combustion air pipe (end without the collar)
past the damper opening and into the existing fireplace. See Figure E-3.
Figure E-2 Figure E-3

Page 11
ˆOPTIONAL: We recommend placing non-faced fiberglass
batting insulation between the pipes and existing chimney to
prevent heat loss up the chimney. (See Figure E-4)
Figure E-4
3. CONNECT THE VENT SYSTEM TO THE AIR DUCT
A. Place the air duct into the existing fireplace opening. Figure E-5.
B. Place a bead of sealant (provided) around the 3” exhaust pipe (red marking) and slide it inside the 3" collar marked
‘Exhaust’ on the air duct. Secure with (3) ½" self-tapping screws, provided. Apply additional sealant around the
joint to ensure an air tight seal. Figure E-6.
C. Apply a liberal bead of sealant (provided) around the 3” collar on the air duct. Slide the 3” combustion intake pipe
over the collar and secure with (3) ½" self-tapping screws, provided. To ensure an air-tight seal, apply additional
sealant around the joint. Figure E-6.
Figure E-5
Figure E-6
F. POSITION THE FIREPLACE INSERT:
1. #CSK-FLP Floor Protector Installation:
ZERO-CLEARANCE INSTALLATIONS: If you have removed the floor in the existing zero-clearance fireplace, the
#CSK-FLP floor protector must be installed over the exposed surface to protect combustible materials.
OPTIONAL:
PLACE NON-FACED FIBERGLASS BATTING INSULATION
BETWEEN THE PIPES AND EXISTING CHIMNEY TO
PREVENT HEAT LOSS UP THE CHIMNEY.
AIR DUCT

Page 12
CSK-FLP Floor Protector
To install the #CSK-FLP floor protector:
A. Set the floor protector, insulation side down, in
desired position over the exposed combustible
material flooring.
Place the insert in the fireplace opening on top of
the #CSK-FLP floor protector.
IMPORTANT:
The #CSK-FLP and bottom of the fireplace insert
are the same size & shape. Make sure that the
insert is properly aligned onto the #CSK-FLP
floor protector.
Figure F-1
#CSK-FLP
Floor Protector
2. Slide the insert into the fireplace opening.
Figure F-2
3. If using the CSK-FLP floor protector, make sure that it is
properly positioned under the insert. Figure F-3.
Figure F-3
-4. Secure the air duct onto the insert by positioning
the air duct into the channels at the top of the
insert and sliding the air duct forward until it
stops. Figures F-4 & F-5.
Figure F-4
Figure F-5
5. Secure air duct to the insert, at the front, with (2)
½" sheet metal screws (included in the fireplace
components packet). Refer to Figure F-6.
Figure F-6
Position air duct into the
channels and slide forward.

Page 13
6. If necessary level the insert by threading the leveling bolts (included in the components packet) into the nuts
mounted in the bottom of the insert behind the lower air passage - 2 each side.
See Figure F-7.
Figure F-7
G. Complete the gas line installation:
1. This fireplace is designed to accept either a 3/8" or ½" gas line approved for gas appliances. Consult local
building codes to properly size the gas supply line leading to a 3/8" reduction.
2. Run the gas line into the fireplace, preferably through the left gas line hole. A gas line knock-out is also
located in the outer bottom of the insert when running the gas line through the bottom.
IMPORTANT: Do not run the incoming gas line in a manner that would obstruct the operation of the
fan.
3. Install the manual shut off valve (included with this fireplace insert) upstream from the regulator.
4. Connect the flexible gas line (installed on the gas valve on the millivolt board) to the manual shut off valve.
H. Check millivolt board installation:
NOTE: Refer to pages #26 & #27 in this installation manual for complete millivolt board installation
procedures.
1. Ensure that all (6) nuts are attached to the mounting studs, securing the millivolt board in position.
2. Verify that the burner venturi is properly positioned over the burner orifice and the burner /cover assembly is
secured to the burner heat shield.
3. Check all gas connection for leaks, whether field or factory made.

Page 14
I. Complete the fan wiring installation:
Model #CSK-31 only: Refer also to Figure D-1, page #7.
1. Secure the electrical access panel to the side of the fireplace.
2. Place the thermostatic control switch on the bottom of the fireplace.
3. Plug the cord into the receptacle in the electrical box.
4. Turn the speed control counter-clockwise until it ‘clicks’. This is the ‘OFF’ position.
5. Turn the speed control ‘ON’ by turning the knob clockwise past the ‘click’ - this is the highest setting.
Figure I-1
NOTE: The fan will not operate unless the speed control has been turned ‘ON’. The fan will not turn ‘ON’ until sufficient heat is
applied to the thermostatic control switch . The fan will turn ‘ON’ and ‘OFF’ automatically when the fireplace heats and cools.
Adjust fan to desired speed while it is running.
THERMOSTATIC CONTROL SWITCH POSITION: Prior to adjusting the thermostatic control switch, unplug the 3-prong plug on
the fan cord from the receptacle. Adjust the position of the temperature control switch to a warmer location under the firebox to
turn the fan ‘ON’ sooner or move it to a cooler location under the firebox to turn the fan ‘ON’ later. The fan will turn on when the
sensor in the temperature control switch reaches 110
o
F and will turn ‘OFF’ when the sensors reach 90
o
F. After adjustment, plug
the 3-prong plug on the fan cord into the receptacle.
NOTE: This appliance must be electrically grounded and connected in accordance with local codes,or in the absence of local codes, with the National
Electrical Code, ANSI/NFPA 70-Current edition. or the Canadian Electrical Code, CSA C22.1.
Model #CSK-31-RF only: Refer also to Figure D-2 page #8.
1. Secure the electrical access panel to the side of the fireplace.
2. Plug the cord into the receptacle in the electrical box.
3. Upon complete installation of this fireplace, follow the lighting & shutdown instructions at the back of this
manual as well as the instructions included in the remote transmitter for complete fan operation guidelines.
Speed Control /
receptacle assembly
Thermostatic
Control Switch

Page 15
J) ATTACH THE SHROUD
Shroud assembly includes: (1) Shroud top (2) 10-24 x 1" RH Philips Mch Screw (#300388)
(1) Shroud left side (6) 8 x 3/8" Phillips PH-Type B Blk Zinc SMS (#300121)
(1) Shroud right side (4) 10-24 x 1/2" PH Phillips Truss head Screw BZ (300338-1)
(1) Upper Hood
(1) Lower grill
ASSEMBLE THE SHROUD - Figure J-1
1. Secure the right and left shroud pieces to the top piece
byaligningthe(2)holes in thesidepiecesto the holesin
the top piece. Secure with 3/8" phillips head screws
provided (2 ea. side) (B).
2. Attach the upper hood to the shroud top piece by
aligning the holes on the top flange on the hood to the
corresponding mounting holes on lower insideflange of
the shroud top piece. Secure with (2) 3/8" phillips head
screws (A), provided.
ATTACH THE SHROUD - Figure J-2
1. Aligntheholesin thetabslocatedonthe insideflangeof
the shroud side pieces to the threaded mounting nuts
located on the inside side flanges of the insert.
NOTE: There are (2) for each side.
2. Secure the shroud by inserting (1) 1/2" phillips head
screwthroughthe holesandintothethreadedmounting
nuts. Do not tighten at this time.
3. Adjust shroud so that is sets against the fireplace face
finish material, then tighten the screws to secure in
position.
INSTALL THE LOWER GRILL - Figure J-2
1. Partially thread the 1" phillips head screws, provided,
into the mounting nuts on each side of the grill and
align to the corresponding mounting holes the inside
flange of the shroud side pieces.
2. Tighten the phillips head screws to secure the lower
grill in position.
NOTE: The grill may be adjusted slightly from side to
side if necessary.
Figure J-1
NOTE: Screws (A) & (B) are secured
from the bottom
Figure J-2 - Lower right side of insert and shroud shown.
Secure shroud with ½" phillips
head screws. (2) each side.
Secure lower grill with 1"
phillips head screw. (1
each side.)

Page 16
K. LOG INSTALLATION - Log Set #CSK-500
This log set includes 11 logs and 1 pkg. rock wool burning embers.
Note: Each log is numbered on the bottom and should be installed according to the
instructions and diagrams below.
1. Install base logs, C1, C2, C3, onto the burner as
showninFigureK-1,aligningthemountingholesin
the bottom of the logs to the mounting studs in the
burner.
IMPORTANT: Push the logs down onto the
mounting studs so that the logs will be setting on
the burner assembly.
2. Installthe ember logs, C9, C10& C11 ontothe front
of the burner as shown in Figure K-1.
3. Install middle log C4, and top logs C5, C6, C7, & C8
ontothe baselogsas showninFigureK-2,aligning
thelogstothecorrespondingnotchedoutsections
in the base logs.
C1
C2 C3
C10 C9 C11
Figure K-1
C5
C6
C7
C8 C4
Figure K-2
Place rock wool burning embers as desired onto the logs and burner to enhance glowing effect and flame appearance.
NOTE: You will not use all the rock wool ember material at this time. Save
for future use.
Completed Log Set Installation

Page 17
L. COMPLETE THE INSTALLATION
1. THIS STEP SHOULD ONLY BE DONE BY A QUALIFIED INSTALLER OR SERVICE TECHNICIAN:
A) Perform lighting and shutdown procedures as described on pages #19-#20 for Model #CSK-331 or pages #22-#23 for
Model #CSK-331-RF. This should be done prior to replacing the glass so that any necessary adjustments can be made
and proper operation and log position verified.
2. RE-INSTALL THE GLASS. Refer also to Figure L-1.
WARNING: DO NOT OPERATE THIS FIREPLACE
WITH THE GLASS ASSEMBLY REMOVED,
CRACKED, OR BROKEN. Replacement of the glass
assembly should be done by a licensed or qualified
service person.
A. Align the 2 slots in the top of the glass assembly over the 2
tabs on the fireplace (at the top).
B. Place the glass assembly so it is flush with the front of the
fireplace front.
C. While holding the glass assembly, pull the latches out and
secure over the glass latch clips on the bottom of the glass
frame locking it in place.
Figure L-1
Left intentionally blank.

Page 18
M. MODEL CSK-31 ONLY: THERMOSTAT - WALL SWITCH - REMOTE INSTALLATION
CAUTION: DO NOT CONNECT HIGH VOLTAGE (115V) WIRE TO THE GAS VALVE!
Ifdesired,athermostat(wirelessstyleavailable),wallswitch,
orremote control assemblymay beused to turnthe fireplace
‘OFF’ and ‘ON’. Only ONE of these may be installed. Follow
instructions included with each assembly.
OPTIONAL:DisconnecttheON/OFFrockerswitch wires from
the top & bottom terminals on the back side of the gas valve.
Refer to Figure Q-1, page #28 of this manual.
NOTE:INSTALLATIONOFATHERMOSTATORWALLSWITCH
SHOULD ONLY BE DONE BY A QUALIFIED INSTALLER.
WALL SWITCH / THERMOSTAT USERS:
Runlow-voltage(thermostat)wiresfromthe terminalsonthe
gas valve to the desired location of the wall switch or
thermostat.
Attach the appropriate connector to each wall switch /
thermostat wire and connect to the top and bottom terminals
on the gas valve marked ‘TH’.
REMOTE CONTROL USERS:
Follow instructions included with the remote control.
IMPORTANT: The insulated cover included with the remote
control must be placed over the remote receiver to protect it
from overheating.
Remote Control Wiring Diagram
Figure M-2
Thermostat Wiring Diagram
Figure M-1
IMPORTANT: If the ON/OFF rocker switch wires are not
disconnected,theON/OFFrockerswitchonthemillivoltboard
must be in the ‘OFF’ position for proper operation of any of
these components.
If the rocker switch is ‘ON’, the fireplace burner will operate
until it is turned ‘OFF’ by the rocker switch. A wall switch,
thermostat, or remote control will not turn the fireplace ‘OFF’
when it has been turned ‘ON’ by the rocker switch.
NOTE: The fireplace must be turned ‘ON’ and ‘OFF’ by the
same method. For example: If the fireplace is turned ‘ON’ by
the remote control, it must be turned ‘OFF’ by the remote
control.