kozy heat DSL-36 User manual

DIRECT VENT FIREPLACE
www.kozyheat.com
DO NOT
DISCARD
December 2010
DSL-36-REV-06
INSTALLATION AND OPERATION MANUAL
◙Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other
appliance.
IF YOU SMELL GAS:
◙Do not light any appliance.
◙Do not touch any electrical switch: do not use any phone in your building.
◙Immediately call gas supplier from a neighbors phone. Follow the gas supplier instructions.
◙If you cannot reach your gas supplier, call the fire department.
◙Installation and service must be performed by a qualified installer, service agency or the gas supplier.
WARNING: If the information in these instructions are not followed exactly, a fire or explosion may
result, causing property damage, personal injury or loss of life.
This appliance is only for use with the type (s) of gas indicated on the rating plate.
A conversion kit is supplied with the appliance.
This appliance may be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by
local codes.
A manufactured home (USA only) or mobile home OEM installation must conform with the Manufactured Home Construction
and Safety Standard, Title 24 CFR, Part 3280, or when such a standard is not applicable, the Standard for Manufactured Home
Installations, ANSI/NCSBCS A225.1, or Standard for Gas Equipped Recreational Vehicles and Mobile Housing, CSA Z240.4
WARNING
HOT GLASS WILL CAUSE BURNS.
DO NOT TOUCH GLASS UNTIL COOLED.
NEVER ALLOW CHILDREN TO TOUCH GLASS.
INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.
Report No. 216-F-14c-6.5

CONGRATULATIONS!
We welcome you as a new owner of a Kozy Heat gas fireplace. Kozy Heat products are
designed with superior components and materials and assembled by trained craftsmen who
take pride in their work. The burner and valve assembly are 100% test-fired and the complete
fireplace is thoroughly inspected before packaging to ensure that you receive a quality product.
Our commitment to quality and customer satisfaction have remained the same for over 30
years. We offer a complete line of gas and wood fireplaces, unique cabinets and stylish
accessories to compliment any décor. Adding a fireplace is one of the best ways to increase the
value of your home and we are proud to offer a network of dealers throughout the country to
help make your experience everything you imagine. We pride ourselves in being dedicated to
not only function and reliability, but customer safety as well. We offer our continual support
and guidance to help you achieve the maximum benefit and enjoyment from your Kozy Heat
gas fireplace.
Jim Hussong Dudley Hussong
President Board Chairman
INTRODUCTION
Read this manual before installing or operating this appliance.
Please retain this owner‟s manual for future reference.
Homeowner Reference Information
We recommend that you record the following information about your fireplace.
Model Name:______________________________ Date purchased/installed:___________________________
Serial Number:____________________________ Location on fireplace:_______________________________
Dealership purchased from:__________________ Dealer Phone:____________________________________
Notes:___________________________________________________________________________________
________________________________________________________________________________________
________________________________________________________________________________________
PAGE 1

PAGE 2
TABLE OF CONTENTS
INTRODUCTION
Introduction and Homeowner Reference Information 1
CONTENTS
Table of Contents 2
SAFETY INFORMATION
Safety Information 3
FEATURES
Features 4
COMMONWEALTH OF MASSACHUSETTS INFORMATION
Commonwealth of Massachusetts Information 5
SPECIFICATIONS
Fireplace Dimensions 6
Clearances 6
Components List 7
Installation Overview 7
Placement Clearance Requirements 7
FIREPLACE PREPARATION
Stand-Off Assembly & Installation 8
Nailing Flange Assembly & Installation 9
FRAMING
Wall Enclosure Rough Opening 10
Minimum Finished Opening Dimensions 10
Vertical Terminations 11
Horizontal Terminations 11
TYPICAL INSTALLATION OPTIONS
Typical Installation Options 12
MANTEL REQUIREMENTS
Mantel Requirements 12
GLASS FRAME ASSEMBLY
Glass Frame Assembly Removal / Installation 13
GRILL SET
Grill Set Installation / Removal 13
FAN INSTALLATION
TMT-028 (DSL-36 only) Optional Fan Installation 14
GAS LINE CONNECTION
Gas Line Connection 15
DSL-36 THERMOSTAT / WALL SWITCH / REMOTE
DSL-36 Thermostat / Wall Switch / Remote 16
VENTING
Approved Venting 17
Horizontal Vent System Clearances 17
Horizontal Termination Minimum / Maximum 17
#800-WPT Wall Pass-Thru Installation Instructions 18
Horizontal Min. / Max. Venting Illustrations 19-20
Horizontal Vent Heat Shield Installation Instructions 20
Vertical Vent System Clearances 21
Restrictor 21
Horizontal / Vertical Combination Venting 21
Vertical Min. / Max. Venting Illustrations 22
VENTING (cont.)
Restrictor Installation 22
Horizontal & Vertical Combination Venting Illustrations 23-24
#800 Series Flex Vent Installation Instructions 25-26
Termination Vent Cap Location 27
Vent Termination Clearances 28
LOG SET INSTALLATION
Log Set Installation 29
CONTROL BOARD
Control Board Removal / Installation 30
DSL-36 OPERATING INSTRUCTIONS
DSL-36 Valve and Pilot Assembly Components 31
DSL-36 Lighting and Shutdown Instructions 32-34
DSL-36 Pressure Testing 35
DSL-36-IPI OPERATING INSTRUCTIONS
DSL-36-IPI Wiring Schematics 36
DSL-36-IPI Valve and Pilot Assembly Components 37
DSL-36-IPI Control Module Components 38
DSL-36-IPI Remote Control Components 39
DSL-36-IPI Information 40
DSL-36-IPI Remote Control Operation 41-43
DSL-36-IPI Lighting and Shutdown Instructions 44-45
DSL-36-IPI Pressure Testing 46
DSL-36-IPI Error Codes 47
FINALIZING THE INSTALLATION
Burner Tube Adjustment / Troubleshooting 48
Restrictor Troubleshooting / Installation after Termination Completion 49
MAINTENANCE
Maintenance 50
TROUBLESHOOTING
DSL-36 Troubleshooting 51-53
DSL-36-IPI Troubleshooting 54-55
CONVERSION KIT INSTRUCTIONS
DSL-36 Nat and LP Conversion Instructions 56-57
DSL-36-IPI Nat and LP Conversion Instructions 58-59
REPLACEMENT PARTS LIST
Replacement Parts List 60
WARRANTY
Warranty 61-62