Kranzle 1 + 1 Product information sheet

www.kraenzle.com
Original User Manual
Hand powered sweeper
- GB -
1 + 1
Read and conform safety instructions before use!
Keep instructions in a safe place for later use and
pass them on to any future user.

2
We would like to congratulate you on your new sweeper KRÄNZLE 1+1.
To ease your introduction to the use of the sweeper, we have provided the
following pages of explanations, tips and hints, which we ask you to read before
using for the first time.
It is our desire that the good characteristics of the KRÄNZLE 1+1 should justify
the confidence you demonstrated to us by making this purchase.
We tried to supply you with an efficient and dependable machine. Prior to
starting-up this machine, read the operating manual carefully. It will inform you in
detail about operation of the unit and provides valuable advice for service and
maintenance.
The KRÄNZLE 1+1 is designed
exclusively for sweeping floors, e.g. in
production facilities, warehouses,
parking sites, and pedestrian areas, for
collecting both, dry an moist matter.
Use in excess of these specifications
will be deemed to be improper use; the
manufacturer cannot be held liable for
consequential damage.
Proper use also includes that
maintenance work is done as specified
by the manufacturer.
As soon as the machine arrives,
please check whether any damage has
occured in transit.
This will be refunded to you if you
have confirmed the damage im-
mediately by the Forwarding agent.
The sweeper ist adjusted for use
on even ground.
Dear customer
Description
14
R
Provisions for use Acceptance of the machine
The machine must not be
used for evacuation of dusts dange-
rous to health!
Caution:
Provisions for use............................14
Acceptance for the machine.............14
First operation...............................16
Assembly.........................................16
Attach handlebar.............................16
Attach side broom............................17
Operating the KRÄNZLE 1+1.......18
Controls...........................................19
Emptying the dirt hopper..................20
Technical Data...............................15
Insert the dirt hopper........................20
Replacement of main broom............21
Side broom......................................22
Replacement of side broom.............22
Adjust tension of side broom
Vee belt...........................................22
Replacement of side broom
Vee belt...........................................23
Sealing lips......................................23
Greaser track wheels.......................24
Maintenance / Guarantee..............25
Maintenance works.........................25
Intervals..........................................25
Guarantee......................................25
width w/o side broom
width with side broom
height with handlebar, handlebar high position
height with handlebar, handlebar low position
height with folded handlebar
lenght with folded handlebar with side broom
lenght w/o side broom, handlebar high position
lenght w/o side broom, handlebar low position
lenght with side broom, handlebar high position
lenght with side broom, handlebar low position
weight (operating, incl. side broom)
drive wheels (dia./width)
swept width w/o side broom
swept width with side broom
broom roller dia.
broom roller width
min. dia. of roller broom
broom speed at 4 km/h (2.5 mph)
side broom (Polyester), dia.
side broom speed at 4 km/h (2.5 mph)
side broom drive (Vee belt)
dirt hopper (40 litres capacity)
surfacing rating (theoretic) at 4 km/h with side broom
720 (28.35)
790 (31.10)
1060 (41.7)
900 (35.4)
390 (15.35)
1,030 (40.5)
1,080 (42.5)
1,260 (49,6)
1,330 (52.4)
1,510 (59,4)
25 (55)
280 x 40
(11.02 x 1.57)
480 (18.9)
670 (26.38)
250 (9.84)
480 (18.9)
180 (7.09)
250
325 (12.8)
85
8 x 1765 5
25 - 28 usable
2,680
mm (”)
mm (”)
mm (”)
mm (”)
mm (”)
mm (”)
mm (”)
mm (”)
mm (”)
mm (”)
kg (lbs)
mm
(”)
mm (”)
mm (”)
mm (”)
mm (”)
mm (”)
rpm
mm (”)
rpm
mm
l2
m /h
Technical Data
Table of Contents
Description GB
15
_
+

3
Provisions for use............................14
Acceptance for the machine.............14
First operation...............................16
Assembly.........................................16
Attach handlebar.............................16
Attach side broom............................17
Operating the KRÄNZLE 1+1.......18
Controls...........................................19
Emptying the dirt hopper..................20
Technical Data...............................15
Insert the dirt hopper........................20
Replacement of main broom............21
Side broom......................................22
Replacement of side broom.............22
Adjust tension of side broom
Vee belt...........................................22
Replacement of side broom
Vee belt...........................................23
Sealing lips......................................23
Greaser track wheels.......................24
Maintenance / Guarantee..............25
Maintenance works.........................25
Intervals..........................................25
Guarantee......................................25
width w/o side broom
width with side broom
height with handlebar, handlebar high position
height with handlebar, handlebar low position
height with folded handlebar
lenght with folded handlebar with side broom
lenght w/o side broom, handlebar high position
lenght w/o side broom, handlebar low position
lenght with side broom, handlebar high position
lenght with side broom, handlebar low position
weight (operating, incl. side broom)
drive wheels (dia./width)
swept width w/o side broom
swept width with side broom
broom roller dia.
broom roller width
min. dia. of roller broom
broom speed at 4 km/h (2.5 mph)
side broom (Polyester), dia.
side broom speed at 4 km/h (2.5 mph)
side broom drive (Vee belt)
dirt hopper (40 litres capacity)
surfacing rating (theoretic) at 4 km/h with side broom
720 (28.35)
790 (31.10)
1060 (41.7)
900 (35.4)
390 (15.35)
1,030 (40.5)
1,080 (42.5)
1,260 (49,6)
1,330 (52.4)
1,510 (59,4)
25 (55)
280 x 40
(11.02 x 1.57)
480 (18.9)
670 (26.38)
250 (9.84)
480 (18.9)
180 (7.09)
250
325 (12.8)
85
8 x 1765 5
25 - 28 usable
2,680
mm (”)
mm (”)
mm (”)
mm (”)
mm (”)
mm (”)
mm (”)
mm (”)
mm (”)
mm (”)
kg (lbs)
mm
(”)
mm (”)
mm (”)
mm (”)
mm (”)
mm (”)
rpm
mm (”)
rpm
mm
l2
m /h
Technical Data
Table of Contents
Description GB
15
_
+

4
First operation
Assembly
Attach handlebar
For reasons of packaging, handlebar
and side boom arm, to include broom
and Vee belt are not assembled. After
unpacking the KRÄNZLE 1+1, first
assemble the handlebar and the side
broom next.
Bolt handlebar to both sides of the
housing, use the wing bolts (A/1)
Note: The handlebar can be mounted
in two positions, as suitable for the
operator´s tallness.
For short people: Install the handlebar
with handle rod bent to downside.
For average and bigger tallness: Install
the handlebar with handle rod bent to the
top end.
16
A
1

5
Attach side broom
Unpack side broom arm and broom;
Plug side broom on broom shaft and
secure with bolt; use 10 mm spanner
size. Do not overtorque bolt to avoid
damage to the broom hub;
Place the Vee belt in the pulley over
the RH wheel; side broom will have
to rotate CCW when machine moves
forward (top view)
Attach size broom arm with plug
(C/1) and safety pin (D/3). Introduce
plug from outside;
Slue side broom down and adjust
broom height, or better said, broom
pressure with knurled-head bolt
(D/1); loosen knurled nut (D/2). Side
broom should not be seated on the
floor with more than 2/3 of its circum-
ference. Secure with knurled check-
nut;
Check belt tension, adjust tension as
required (refer to para. “Side broom”
on page 22).
First operation
17
B
C
D
1
3
1
2

6
Operating the KRÄNZLE 1+1
All controls are identified by easy-to-understand symbols which will help you to
get familiar with the machine.
The KRÄNZLE 1+1 uses two brooms. The dish-type side broom feeds the
matter swept to the main broom. The main broom is rotating against the direction
of travel of the machine and throws the dirt into the dirt hopper located at the
forward end.
Both brooms are driven by the machine wheels.
A jackwheel will guarantee uniform ground clearance and perfect sweeping.
The broom housing uses rubber seals all around to seal it against the floor
surface. At the forward end, the broom housing is closed by the dirt hopper, at the
rear end a large rubber lip is assembled.
If any part of the floor shall be omitted (smeared floor or transport), just lift both
brooms from the floor by depressing the handlebar. Steps and stairs are easily
overcome by the KRÄNZLE 1+1.
The large wheels extend beyond the rear end of the machine. This means that
all usual obstacles are overcome by pulling the machine “uphill” or pushing it
“downhill”. The handlebar is folding to ease transportation or storage of the
KRÄNZLE 1+1.
For folding, loosen both wingbolts a few turns, expand the handlebar structure
and fold forward.
First operation
18

7
Controls
handwheel for sweeping roller
adjustment
hopper handle
butterfly nuts for fixing of handlebar
handwheel with knurled nut for side
brush adjustment
Handwheel for sweeping roller
adjustment
is used for adjustment of the swee-
ping roller ground pressure.
The sweeping roller ground
pressure should be adjusted as re-
commended by us, or be adapted
to local conditions, until good swee-
ping performance will be achieved.
Adjustment is indicated by the
scale close to the track wheel.
Recommended adjustment
(valid for sweeping roller in “as new”
condition)
Basic adjustment: Scale code 1,5
Note: Sweeping roller ground
pressure, if adjusted to too high a
value, requires higher physical
force to push the machine, and
increases the wear of brooms. Best
sweeping performance will be
achieved at 2.5 m.p.h. = 4 km.p.h.,
i.e. normal pedestrian´s speed.
Hopper handle
is used to remove the dust hopper.
Butterfly nuts for fixing of
handlebar
are used to secure the handlebar.
Scale
code litter
1light-wight,
dry litter unruffled
2 heavy dirt, or big
dirt quantities;
humid or sticky
dirt
rough
or
uneven
1,5 basic adjustment
ground
1
2
3
2
1
3
4
First operation
19
4
1
2
3
I

8
Emptying the dirt hopper
Insert the dirt hopper
Handwheel to adjust side broom
The broom may touch the floor with
the forward 2/3 of its circumference
only so that it can feed the rubbish
to the forward end of the main
broom and not sweep it around
only. The present working level of
the side broom is kept constant as
soon as the knurled nut (checknut)
is tightened in position.
To lift the dirt hopper, just use the
handle provided.
Locate the hopper on the forward
frame as shown, and slue down.
Note: Do not place the dirt hopper
flat on ground to avoid damage to
the rubber lip. Use the four feet for
storing the detached hopper.
4
First operation
20

9
The broom roller bears 10 ea. rows of
alterned soft and hard bristles and
consists of two broom halves.
Width: 480 mm (18.9”)
Dia.: 250 mm (9.8”)
Dia, wear limit:
approx. 180 mm (7.1”)
Replacement of main broom
The broom roller is replaced as follows:
Remove three ea. Phillips screws,
turn broom roller 180°, remove
Phillips screws from second half. Pull
the drive pin out of the broom shaft.
To install, reverse above procedure.
Slue side broom up
Tilt machine back to rest on the
handlebar
First operation
21

10
Side broom
Replacement of side broom
Adjust tension of side
broom Vee belt
To tension the Vee belt, proceed in the
following way:
The side broom is driven by a Vee belt
from the RH wheel. Slueing down the
side broom will tension the belt, and
driving conditions thus will be
established.
Slue-up side broom;
Loosen bolts (B/2), should come out
approx. 5 mm (0.2”);
Lift roller holder (B/1) from slot in
plastic rib;
Slue roller holder (B/1) out,
introduce into next slot, slue back
and tighten;
Slue down side broom, check
tension, readjust as required.
Note: Adjust Vee belt tension just as
far as required to ensure power
transmission. Do not adjust too high
a tension of the Vee belt to avoid
excessive load and wear to the side
broom, and to preclude poor
sweeping performance.
Slue-up side broom arm
Remove clamp screw underneath
side broom (spanner size 10 mm)
Pull out side broom
Plug-on new side broom and
secure. Do not overtorque clamp
screw to avoid squeezing the
bristles hub.
Note: Adjust ground clearance with
handwheel (A/1) so that 2/3 of the
broom circumference is going to
touch the floor. Higher load will
cause excessive bristle wear and
more power for moving the
machine.
First operation
22
1
2
A
B
1

11
Replacement of side
broom Vee belt
Sealing lips
To remove or to re-install a Vee belt,
proceed in the following way:
Check:
Move Vee belt to the right, shaft will
have to follow, move Vee belt to the
left, shaft will have to stand still. (view
into side broom arm).
Location of key:
(bottom view, into side broom arm)
The rubber sealing lips will avoid dust
to be expelled by the broom.
Damaged or worn-out lips will have
to be replaced.
Remove side broom
Remove washers, deflector plate
and spacers from broom shaft (fig.
A);
Remove circlip, pull washers and
pulley with Vee belt off shaft (key
should not drop out from the shaft)
Fit new Vee belt on pulley and
reassemble (reverse the above
procedure).
Note: After having assembled the
pulley, check for key in place (refer
to sketch right above).
First operation
23
A
B

12
Grease track wheels
For cleaning and greasing the axle
and pinion, remove track wheels as
follows:
Remove hub caps.
Insert two screwdrivers into the
slots marked by arrows, and
remove the hub cap using the
screwdriver as a lever, applying
force in a uniform manner (fig. A).
Then remove the circlip from the
wheel axle and remove the track
wheel (fig. C).
Grease axle and pinion.
Re-assemble track wheel.
Attach hub cap as shown in fig. B,
check for index marks in place
(arrows).
First operation
24
A
B
C

13
Maintenance
Maintenance work
Intervals
Compliance with the maintenance work recommended by KRÄNZLE will make
sure that your machine is ready to operate at any time.
Precautions are easier than repair - and cheaper!
Should your in-house workshop not be able to perform maintenance work per our
schedule, please contact your local KRÄNZLE dealer for concluding a
maintenance agreement.
Please have your machine number available for all repairs or parts orders. It is
printed on the data plate. The data plate is located at the left bottom end of the
frame.
empty and clean dirt hopper
clean the machine
inspect broom bars and sealing lips
grease axles of track wheels and pinions
check drive belt tensions, re-adjust as required
daily
every 6 months
Guarantee
The guarantee is for 24 months as specified by VDMA.
The guarantee covers material and production faults.
It does not cover normal wear, incorrect operation and mechanical damage.
Side brushes and rollers are wearing parts.
Repairs may only be carried out by trained persons using original accessories -
otherwise the guarantee is void.
25

14
26
Ersatzteilliste
Spare part list

15
27
Müllbehälter - Rahmen - Lenkholm
Ersatzteilliste Kehrmaschine 1+1
Bezeichnung
Pos.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
1
1
1
1
2
2
2
2
1
5
6
1
1
1
2
51001
51002
51003
51004
51005
51006
51007
51008
51009
51010
51011
51012
51013
51014
51015
Rahmen
Schmutzbehälter
Holm
Griffbügel
Sechskant-Mutter
Scheibe
Buchse
Flachrundschraube
Kehrleiste
Blechschraube
Schraube
Gummidichtung
Zylinderschraube
Lenkrolle
O-Ring
Frame
Dirt hopper
Handle
Bow, handle
Hex. nut
Washer
Bushing
Screw
Sweeping strip
Screw
Screw
Rubber gasket
Socket head cap screw
Steering roller
O-ring
Stck Sach.-Nr.
Description
Frame - dirt hopper - handle
Spare part list sweeper 1+1

16
28
Ersatzteilliste
Spare part list

17
29
Besenwelle - Gehäuse - Räder
Ersatzteilliste Kehrmaschine 1+1
Bezeichnung Description
Pos.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
2
1
1
8
1
2
1
5
3
1
1
2
2
1
1
6
2
6
2
10
4
5
1
2
6
1
1
1
1
1
3
2
1
51016
51017
51018
51019
51020
51021
51022
51023
51024
51025
51026
51027
51028
51029
51030
51031
51032
51033
51034
51035
51036
51037
51038
51039
51040
51041
51042
51043
51044
51045
51046
51047
51048
Radkappe
Rad kpl.
(Außenzahnfelge)
Dichtungskörper
Flachrundkopfschraube
Kehrgehäuse
Flügelmutter
Handrad
Scheibe
Sechskantmutter
Dichtprofil
Gewindestange
Scheibe
Sechskantmutter
Bolzen
Hebelwelle
Sechskantschraube
Radachse
Sechskantmutter
Besenschwinge
Paßscheibe
Buchse
Sicherungsring
Freilaufritzel
Kugellager
Linsenkopfschraube
Keil
Besenwelle
Kehrwalze m. Pos.
21 + 27
Zylinderstift
Tesamoll
Sechskantmutter
Flachrundschraube
Stützscheibe
Wheel cap
Wheel assy
(outside tooth rim)
Sealing body
Flat round head screw
Sweeper housing
Wing nut
Hand wheel
Washer
Hex. nut
Seal profil
Threaded rod
Washer
Hex. nut
Bolt
Lever shaft
Hex. bolt
Wheel axle
Hex. nut
Brusharm
Adjusting shim
Bushing
Retaining ring
Free run pinion
Ball bearing
Raised countersunk
head screw
Key
Brush shaft
Sweeper roller with pos.
21 + 27
Cylinder pin
Tesamoll
Hex. nut
Saucer head screw
Back-up disc
Stck Sach.-Nr.
Spare part list sweeper 1+1
Broom shaft - housing - wheel assy

18
30
Ersatzteilliste
23
22
21
20
19
18
15
17
16
15
22
15
14
13
12
Spare part list

19
31
Seitenbesen
Bezeichnung Description
Pos.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
1
1
1
1
1
1
1
1
3
3
1
1
1
1
3
1
1
1
1
1
1
2
1
1
51049
51050
51051
51052
51053
51054
51055
51056
51057
51058
51059
51060
51061
51062
51063
51064
51065
51066
51067
51068
51069
51070
51071
51072
Seitenbesenarm
Rändelmutter
Handrad
Sicherungsblech
Bolzen
Sechkantmutter
Schutzhülse
Riemenrolle, kpl.
Scheibe
Schraube
Keilriemen
Seitenbesen
Paßscheibe
Abweisteller
Paßscheibe
Keilriemenscheibe
Sechskantschraube
Sechskantmutter
Keil
Welle
Kugellager
Sicherungsring
Kugellager
Seitenbesen, kpl.
Side brush arm
Knurled nut
Hand wheel
Locking plate
Bolt
Hex. nut
Protective sleeve
Idler assy
Washer
Screw
V-belt
Side brush
Adjusting shim
Fleeting plate
Adjusting shim
V-belt pulley
Hex. bolt
Hex. nut
Key
Shaft
Ball bearing
Retaining ring
Ball bearing
Side brush assy
Stck Sach.-Nr.
Ersatzteilliste Kehrmaschine 1+1
Seitenbesenarm komplett
(ohne 11, 12)
Side bursh arm copletely
(without 11, 12)
Spare part list sweeper 1+1
Side brush arm

Made
in
Germany
www.kraenzle.com
I. Kränzle GmbH
Elpke 97
D - 33605 Bielefeld
Reprint only allowed with the authorisation of Kränzle.
As date of 02.06.2014
Subject to technical modifications.