Kremlin-Rexson Standard 65-130 User manual

SPECIFICATIONS
AIRLESS PUMP
model 65-130
standard
Manual : 0304 573.019.212
Date : 14/04/03 – Supersede : 10/06/02
Modif. : KREMLIN
Æ KREMLIN REXSON
ADDITIONAL DOCUMENTATIONS FOR PUMP, MODEL 65-130 STANDARD
SPARE PARTS : Wall mounting unit (Doc. 573.252.050)
Fluid section (Doc. 573.222.050)
Air motor (Doc. 573.251.050)
Reversing-block (Doc. 573.087.040)
KREMLIN REXSON - Site de Stains : 150, avenue de Stalingrad
93 245 - STAINS CEDEX - FRANCE
Téléphone : 33 (0)1 49 40 25 25 Fax : [phone]

KREMLIN Page 1 Manual : 573.019.212
SPECIFICATIONS
AIRLESS PUMP , model 65-130 standard
1. TECHNICAL FEATURES
zCompact and high output pneumatic pump, stainless steel.
zLow maintenance and ease of use
Designed for :
zSupplying one or several guns, model AIRLESS
zSpraying semi-fluids materials (anticorrosion material, glue)
zCirculating
Motor model ....................................8000-4 F
Body pump model ......................….. 130
Theorical pressure ratio.................... 65/1
Real pressure ratio ............................65/1
Wetted parts :
Hard chrome stainless steel, Carbide.
Tightness packings :
Upper fixed : PTFE G + PE
Lower, mobile : GT seal
Air motor stroke
Air motor section
Fluid section
Delivery per cycle
Number of cycle
Flow (20 cycles).
Air pressure operating pressure
Maximum discharge pressure
Noise level
Maximum operating temperature
100 mm
804 cm2
12 cm2
240 cm3
4 per liter
4,8 l
6 bar
390 bar
78 dBa
60°C
4"
124.62 sq.in
1.9 sq.in
8.5 oz
15 per US Gal
1.27 US Gal
88 psi
5656 psi
78 dBA
140 ° F
Weight : wall mounted pump with suction rod...................................… 120 kg / 265 lb
cart mounted pump……………………………………………….150 kg / 330 lb
FITTINGS
Bare pump Pump assembly
Air Inlet F 3/4 BSP (valve) F 3/4 BSP (valve)
Fluid
Inlet F 1" BSP
Elbow MF 1"
+ fitting, double male 1" - 38x150
+ Suction rod (fitting F 38x150)
Outlet F 3/4 NPS # 8 JIC (Male 3/4 JIC) (filter outlet)
HOSES WITH FITTINGS
Pump air supply hose (minimum ∅for a 5 m length / 16.5 ft length) : ∅20 mm / 3/4 dia.
AIRLESS fluid hose (between pump fluid outlet of the pump and gun): ∅9,52 mm int. / ∅3/8 ID.

KREMLIN Page 2 Manual : 573.019.212
DIMENSION
Ind. mm " Ind. mm " Ind. mm "
A 1480 58.27 B 1165 45.86 C 725 28.54
D 390 15.35 E 1160 45.67 F 575 22.64
G Ø 380 Ø H 530 20.86 I 470 18.50
J 180 7.08 K 485 19.10 L 288 11.34
M 107.5 4.23 N 251 9.88 O 251 9.88
P 150 5.90 Q 70 2.75 R 35 1.38
S 17 0.67 T 15 0.59 U 7 x 15 0.27 x 0.59
V Ø 11 Ø 0.43 - 7/16 W Ø 22 Ø 0.87 - 7/8 X Ø 11 Ø 0.43 - 7/16
Y18 0.71
WALL MOUNTED BRACKET OF THE PUMP
Front view Above view

KREMLIN Page 3 Manual : 573.019.212
2. MAINTENANCE
WARNING :
Before any action on the pump, shut off the compressed air supply and
depressurize the systems by triggering the spray gun.
FLUID SECTION OR AIR MOTOR REPLACEMENT(DOC. 573.252.050)
Position the air motor piston in a high position before shutting off the compressed air and before
depressurizing the system.
Disassemble all the accessories of the pump (rods, filter).
Disassemble the pump from the cart, then from the bracket by removing the nuts that hold on the U-
bolts.
Put aside the pump (the pump is fitted with an hoisting ring).
Remove the 3 nuts (4) that hold on the 3 tie-rods (3).
Disassemble the air motor from the fluid section by removing the coupling rod from the air motor and
the piston from the air motor (hold on the coupling rod and unscrew the piston by means of a wrench).
When changing the fluid section :
Position the spring protection on the new fluid section piston, assemble the air motor and the fluid
section, the 3 tie-rods and the nuts.
Position the whole on the wall mounted unit.
When changing the air motor :
Remove the air supply from the old air motor and assemble it on the new one.
Assemble the new air motor and the fluid section (as it is specified previously).
Fix the pump on its bracket.
SUCTION VALVE (DOC. 573.222.050)
Unscrew the suction valve (16). (If the cylinder (2) remains attached to the suction valve, unscrew
both parts, then hold cylinder (2) by inserting a rod into the cylinder holes designed for this purpose).
The ball (17) is secured on the valve (16) by means of a circlips (18).
Clean the parts.
Reinstall the suction valve (16) and the seal (19). Replace the parts if it is necessary.
CYLINDER (DOC. 573.222.050)
In order to make easier the disassembly, a hole is made in the cylinder (2) at each end.
Depending on the part that it is unscrewed first, insert a rod into one of these holes to unscrew the
other part.
When reassemblying, make sure the two seals (19 and 24) are installed. Lubricate the inside of the
cylinder to prevent from damaging the mobile packing.
EXHAUST VALVE AND MOBILE PACKING
(DOC. 573.222.050)
Unscrew the cylinder (2) and pull it downwards.
Unscrew the exhaust valve (6) by holding the piston (3).
Remove the ball (8), the ring (22) and the GT seal (7).
Clean all the parts and replace them by changing the seals if
it is necessary. Comply with the GT seal installation order.

KREMLIN Page 4 Manual : 573.019.212
UPPER PACKING (DOC. 573.222.050)
Disassemble the coupling rod from the air motor and the piston
from the fluid section.
Unscrew the wetting-cup (4) by means of the wrench provided
with the pump.
Unscrew the cylinder (2) and pull the piston (3) downwards. Pull
the upper packing (9) upwards and remove the seals (10 and
11).
Reassembly
On the support washer (12), install the seals (10 and 11)
(comply with orientation and order) as well as the blocking
washer (13).
You must install a seal (11), then another one (10) according to the opposite drawing. The first
seal in contact with the material must be the stiffer one.
Position the whole on the cone-shapped tool supplied with the fluid section (32).
Slide the piston (3) into the flange (1) by inserting it from the bottom to the top.
Position the tool (32) equipped with the seals on the upper part of the piston.
Slide all the seals on the piston. The tool prevents from damaging the seals when assemblying the
piston.
Remove the tool (32).
Position all the seals (always set up on the piston) into the
upper flange (1).
Hold the piston to prevent from its sliding downwards.
Tighten by hand the wetting-cup (4) without tightening the
upper flange (1).
After reassemblying, fill up the pump with solvent and
increase progressively the pressure to maximum
Æsetting up of the seals
After half an hour, stop the pump and open the exhaust
valve to depressurize.
Retighten the wetting-cup (4) by means of the wrench
supplied with the pump in order to be in accordance with the opposite drawing. Comply with
assembly dimension.
AIR MOTOR REVERSING BLOCK (DOC. 573.251.050)
Disassemble the air motor cover (6) by removing the nut (4).
Dissociate the female yoke (27) from the reversing block lever (9).
Dismount the reversing-block by removing the screws (28).
Remount the new reversing-block in the reverse order of the disassembly
sequence.
ÂCAUTION : the number of spirals must equally be distributed on
each fastening parts to get the above dimension.
Before reassemblying the different components :
-Clean the parts with white spirit or with the appropriate cleaning solvent.
-Install the new seals if it is necessary after having lubricated them with PTFE grease.
-Lubricate the piston and the inside of the cylinder to prevent from damaging the seals
-Install new parts if it is necessary.
31.85 mm ±0.5
41
11
10
3 à 8 mm
12

KREMLIN Page 5 Manual : 573.019.212
ASSEMBLY INSTRUCTIONS
8
22
7
6
2
19
18
17
16
24
3
4
13
10
12
1
27
11
26
A 1
C 1
A 2
A 1
A 2
A 1
A 1
A 2
A 2
A 2
A 1
Index Instruction Description Part number
PTFE grease "TECHNILUB" grease
(10 ml) 560.440.101
Graphite grease Graphite grease
(100 g) 560.420.005
Medium strength
Aneorobic Pipe sealant
Simular as Loctite 577
"SUPER SEAL" glue
(3 ml) 554.180.017
A1
A2
C1