Krone EasyCut B 1000 CV User manual
Original operating instructions
Disc Mower
EasyCut B 1000 CV
EasyCut B 1000 CV Collect
EasyCut B 1000 CR
EasyCut B 1000 CR Collect
(from serial no.: 888 906)
Order no.: 150 000 161 03 en
18.11.2014
Foreword
2
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CV0
EC Declaration of Conformity
We Maschinenfabrik Bernard Krone GmbH
Heinrich-Krone-Str. 10, D-48480 Spelle
hereby declare as manufacturer of the product named below, on our sole responsibility,
that the
Machine: Krone disc mower
Type / Types: EasyCut B 1000 CV, EasyCut B 1000 CV Collect
EasyCut B 1000 CR, EasyCut B 1000 CR Collect
to which this declaration refers is in compliance with the relevant provisions of
EC Directive 2006/42/EC (Machinery) and EC Directive 2004/108/EC (EMC)
The signing Managing Director is authorised to compile the technical documents.
Spelle, 07.01.2014
Dr.-Ing. Josef Horstmann
(Managing Director, Design and Development)
Year of manufacture: Machine No.:
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Dear customer,
Dear customer,
You have now received the operating instructions for the KRONE
product which you have purchased.
These operating instructions contain important information for the
proper use and safe operation of the machine.
If these operating instructions should become wholly or partially
unusable, you can obtain replacement operating instructions for
your machine by stating the number given overleaf.
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Foreword
3
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1Foreword.................................................................................................................................................9
2To this Document.................................................................................................................................10
2.1Validity..............................................................................................................................................10
2.1.1Direction Information.................................................................................................................10
2.2Identifying Symbols in the Operating Instructions............................................................................10
2.3Identification of the hazard warnings................................................................................................10
3Safety.....................................................................................................................................................11
3.1Purpose of Use.................................................................................................................................11
3.2Intended Use....................................................................................................................................11
3.2.1Personnel Qualification and Training........................................................................................11
3.2.2Dangers in Case of Non-compliance with the Safety Instructions............................................11
3.2.3Safety-conscious work practices...............................................................................................11
3.3Safety Instructions and Accident Prevention Regulations ...............................................................12
3.4Attached devices..............................................................................................................................13
3.5PTO operation..................................................................................................................................14
3.6Hydraulic system..............................................................................................................................15
3.7Maintenance.....................................................................................................................................16
3.8Unauthorised Conversion/Modification and Spare Parts Production...............................................17
3.9Inadmissible Modes of Operation.....................................................................................................17
3.10Working in the vicinity of power transmission lines..........................................................................17
4Machine Description ............................................................................................................................18
4.1Identification Plate............................................................................................................................18
4.2Information Required for Questions and Orders..............................................................................18
4.2.1Contact......................................................................................................................................18
4.3Introduction.......................................................................................................................................19
4.3.1Re-Ordering the Adhesive Safety and Information Labels .......................................................19
4.3.2Affixing the Adhesive Safety and Information Labels ...............................................................19
4.4Position of the Adhesive Safety Stickers on the Machine................................................................20
4.5Position of the Adhesive Safety Stickers on the Machine................................................................22
5Technical Data of the Machine............................................................................................................24
5.1Lubricants.........................................................................................................................................26
5.1.1Filling Quantities and Lubrication Designations for Gearboxes................................................26
6Commissioning.....................................................................................................................................28
6.1First installation ................................................................................................................................28
6.2Special Safety Instructions...............................................................................................................28
6.2.1Check List for Initial Operation..................................................................................................29
6.2.2Checking / Setting Speed Sensor.............................................................................................30
6.2.3Setting the merging sensor.......................................................................................................30
6.3Adapting to the tractor......................................................................................................................31
6.3.1Clutching points.........................................................................................................................31
6.3.2Checking space between tractor and machine.........................................................................32
6.4PTO shaft.........................................................................................................................................33
6.4.1Length adjustment.....................................................................................................................33
6.4.2Adjusting the hydraulic system .................................................................................................35
6.5Load-sensing connection.................................................................................................................35
6.5.1Operating the Machine without LS (Load-Sensing Connection)...............................................35
6.5.2Operating the Machine via LS (Load-Sensing Connection) .....................................................35
Foreword
4
6.6Checking Cross Conveyor Belt Right / Left for Firm Attachment.....................................................36
7Start-up..................................................................................................................................................37
7.1Mounting onto the Tractor................................................................................................................37
7.2Hydraulics.........................................................................................................................................38
7.2.1Special Safety Instructions........................................................................................................38
7.3Load-sensing connection.................................................................................................................39
7.3.1Operating the Machine without LS (Load-Sensing Connection)...............................................39
7.3.2Operating the Machine via LS (Load-Sensing Connection) .....................................................39
7.3.3Connecting the hydraulic lines..................................................................................................40
7.4Connecting to the KRONE ISOBUS CCI Terminal..........................................................................41
7.5Lighting.............................................................................................................................................42
7.6Lighting connection ..........................................................................................................................42
7.7PTO shaft.........................................................................................................................................43
7.7.1Special Safety Instructions........................................................................................................43
7.7.2Install the PTO shaft..................................................................................................................44
7.8Intermediate PTO shaft....................................................................................................................44
7.9Swivelling parking support into transport position............................................................................45
8KRONE ISOBUS-Terminal CCI 100.....................................................................................................46
8.1Installing the terminal into cabin.......................................................................................................47
8.2ISOBUS Short Cut Button................................................................................................................48
8.2.1Display / Touchscreen ..............................................................................................................49
8.2.2Connecting the Terminal (on tractors with integrated ISOBUS system)...................................50
8.2.3Connecting the Multi-Function Lever to the CCI Terminal (on Tractors with an Integrated
ISOBUS System).......................................................................................................................................51
8.2.4Connecting the terminal (on tractors without ISOBUS system)................................................52
8.2.5Connecting the Multi-Function Lever to the CCI Terminal (on tractors without ISOBUS system)53
8.2.6Switching the terminal on / off when the machine is not connected.........................................54
8.2.7Switching the terminal on / off when the machine is connected...............................................55
8.2.7.1Start screen........................................................................................................................55
9KRONE ISOBUS CCI 100 Terminal / manual mode...........................................................................56
9.1Display Areas on the Screen............................................................................................................56
9.1.1Status line area (I).....................................................................................................................57
9.1.2Displays in the main window (II) ...............................................................................................58
9.2'Raise/Lower front mowing unit' basic dialogue...............................................................................64
9.2.1Lower front mowing unit............................................................................................................64
9.2.2Raise front mowing unit ............................................................................................................64
9.2.3Lowering the lateral mowing units from transport to headland position....................................65
9.2.3.1Protection for wild animals.................................................................................................65
9.2.4Raising the lateral mowing units from headland to transport position ......................................65
9.3'Raise/Lower mowing units' basic dialogue......................................................................................66
9.3.1Lowering the lateral mowing units from transport to headland position....................................66
9.3.2Lowering All Mowing Units from Headland Position to Working Position.................................67
9.3.3Lowering individual mowing units from the headland position to the working position.............67
9.3.4Raising individual mowing units from the working position to the headland position...............67
9.3.5Raising All Mowing Units from Working Position to Headland Position....................................68
9.3.6Raising the lateral mowing units from headland to transport position ......................................68
9.4Basic Screen Lifting/Lowering Mowing Units Inching With the Key.................................................69
9.4.1Lowering the lateral mowing units from transport to headland position....................................69
9.4.2Lowering All Mowing Units from Headland Position to Working Position.................................70
Foreword
5
9.4.3Lowering Individual Mowing Units Inching With the Key ..........................................................70
9.4.4Lifting Individual Mowing Units Inching With the Key ...............................................................71
9.4.5Raising All Mowing Units from Working Position to Headland Position....................................71
9.4.6Raising the lateral mowing units from headland to transport position ......................................71
9.5Overcut / Lateral displacement basic dialogue ................................................................................72
9.5.1Increasing / Decreasing the overcut .........................................................................................73
9.5.2Increasing / Decreasing the lateral displacement.....................................................................73
9.6Cross conveyor basic dialogue (optional)........................................................................................74
9.6.1Raise / Lower right-hand cross conveyor .................................................................................74
9.6.2Raise / Lower left-hand cross conveyor....................................................................................74
9.6.3Raise / Lower both cross conveyors simultaneously................................................................75
9.6.4Speed Control of Cross Conveyor Belts...................................................................................75
9.7Hydraulic system basic dialogue......................................................................................................76
10KRONE ISOBUS CCI 100 Terminal / automatic mode ......................................................................78
10.1Display Areas on the Screen............................................................................................................78
10.1.1Status line area (I).....................................................................................................................79
10.1.2Displays in the main window (II) ...............................................................................................80
10.2Automatic mode ...............................................................................................................................86
10.2.1Lower front mowing unit............................................................................................................86
10.2.2Raise front mowing unit ............................................................................................................86
10.2.3Raise / Lower right-hand cross conveyor .................................................................................87
10.2.4Raise / Lower left-hand cross conveyor....................................................................................87
10.2.5Speed Control of Cross Conveyor Belts...................................................................................87
10.2.6Raise / Lower lateral mowing units...........................................................................................87
10.2.7Lowering All Mowing Units from Headland Position to Working Position.................................88
10.2.8Raising All Mowing Units from Working Position to Headland Position....................................88
10.2.9Increasing / Decreasing the overcut .........................................................................................89
10.2.10Increasing / Decreasing the lateral displacement.....................................................................89
11KRONE ISOBUS-Terminal CCI 100.....................................................................................................90
11.1Menu level........................................................................................................................................90
11.1.1Calling up the menu level..........................................................................................................92
11.2Main Menu 1 „Settings“....................................................................................................................93
11.2.1Menu 1-1 'Setting overcut' ........................................................................................................94
11.2.2Menu 1-2 'Setting lateral displacement'....................................................................................95
11.2.3Menu 1-3 „Setting the Front Mowing Unit“................................................................................96
11.2.4Menu 1-4 „Swath Roller Height for Automatic Mode“...............................................................98
11.2.5Menu 1-6 „Setting the Lowering Speed“...................................................................................99
11.2.6Setting Menu 1-7 Manual Control/Time Control/Distance Control..........................................100
11.3Main menu 2 „Counter“..................................................................................................................102
11.3.1Menu 2-1 „Customer Counter“................................................................................................103
11.3.2Menu 2-2 'Total counters'........................................................................................................106
11.4Main menu 4 „Service“...................................................................................................................107
11.4.1Menu 4-2 "Manual Sensor Test".............................................................................................108
11.4.2Actuator test............................................................................................................................113
11.4.3Menu 4-4 Manual actuator test...............................................................................................114
11.4.4Menu 4-6 'Driving speed / Direction of travel indicator diagnostics' .......................................118
11.4.5Menu 4-7 „Diagnostics Auxiliary (AUX)“ .................................................................................119
11.4.6Menu 4-9 „Manual Operation Without Confirmation Prompt“.................................................120
11.5Main Menu 5 'Information'..............................................................................................................122
Foreword
6
11.6Main Menu 6 Technician................................................................................................................123
11.7Main menu 9 "ISO settings info" ....................................................................................................124
11.7.1Menu 9-1 "Softkeys ISO terminal" ..........................................................................................124
11.7.2Menu 9-2 „Switching Between the Terminals“........................................................................126
11.8Alarm Message ..............................................................................................................................127
11.9Alarm messages.............................................................................................................................128
11.9.1Logical Alarms.........................................................................................................................129
11.9.2Physical alarm messages.......................................................................................................131
12ISOBUS operation ..............................................................................................................................133
12.1Attaching the ISOBUS terminal......................................................................................................134
12.1.1Connection terminal to tractor.................................................................................................134
12.1.2Connection tractor to machine................................................................................................134
12.2Differing functions to KRONE ISOBUS terminal CCI.....................................................................135
12.2.1Variant Functions on ISO Terminals with 10 Keys .................................................................135
12.2.2Reversing................................................................................................................................135
12.3ISOBUS „Auxiliary“-function (AUX)................................................................................................136
12.3.1Example of joystick assignment for Fendt (default setting) ....................................................138
12.3.2Recommended settings for a WTK multi-function lever..........................................................139
13Driving and Transport........................................................................................................................142
13.1Switching from working position to transport position....................................................................142
14Operation.............................................................................................................................................144
14.1Before mowing ...............................................................................................................................144
14.2Mowing...........................................................................................................................................144
14.2.1Folding down the Safety Device .............................................................................................145
14.2.2Adjusting the lateral suspension arm......................................................................................146
14.3From transport into working position..............................................................................................147
14.3.1Lowering the lateral mowing units from transport to headland position..................................147
14.3.1.1Protection for wild animals...............................................................................................148
14.3.2Lowering All Mowing Units from Headland Position to Working Position...............................148
14.4Headland Position..........................................................................................................................149
14.4.1Raising All Mowing Units from Working Position to Headland Position..................................149
14.4.2Raising the lateral mowing units from headland to transport position....................................150
14.5Detaching the machine ..................................................................................................................151
14.6Parking...........................................................................................................................................152
15Settings ...............................................................................................................................................153
15.1Adjusting the cutting height............................................................................................................153
15.2Adjusting the Guards......................................................................................................................154
15.2.1Lateral Guards ........................................................................................................................154
15.3Setting of the pole protection mechanism......................................................................................155
15.4Adjusting the Tedder Speed...........................................................................................................156
15.5Adjusting the conditioner plate.......................................................................................................157
15.5.1Adjustment for Swathing.........................................................................................................158
15.5.2Wide spreading.......................................................................................................................159
15.5.3Setting wide distributor plate...................................................................................................160
15.5.4Wide spreading with the "Cross Conveyor" option.................................................................162
15.6Adjust Locking................................................................................................................................164
15.1Setting the Distance of the Rollers.................................................................................................165
15.2Setting Conveyor Belt ....................................................................................................................166
Foreword
7
15.3Moving the Cross Conveyor...........................................................................................................167
16Maintenance........................................................................................................................................168
16.1.1Test run...................................................................................................................................168
16.2Spare Parts ....................................................................................................................................168
16.3Maintenance table..........................................................................................................................169
16.4Tightening Torques ........................................................................................................................170
16.5Tightening Torques (Countersunk Screws) ...................................................................................171
16.5.1Deviating Torque.....................................................................................................................171
16.6Rotary hub with shear fuse (optional) ............................................................................................172
16.6.1After Shearing Off ...................................................................................................................174
17Maintenance - hydraulic system.......................................................................................................176
17.1High-pressure filter.........................................................................................................................176
17.2Load-sensing connection...............................................................................................................177
17.2.1Operating the Machine without LS (Load-Sensing Connection).............................................177
17.2.2Operating the Machine via LS (Load-Sensing Connection) ...................................................177
17.3Emergency manual activation........................................................................................................178
17.4Preparing the machine for road travel (in emergency manual mode)............................................179
17.5Comfort Hydraulic Block Diagram..................................................................................................180
18Maintenance - Gearbox......................................................................................................................183
18.1Main gearbox..................................................................................................................................183
18.2Mower Drive Gearbox....................................................................................................................184
18.3Angular gearbox.............................................................................................................................185
18.3.1Top part...................................................................................................................................185
18.4Angular gearbox.............................................................................................................................186
18.4.1Bottom part..............................................................................................................................186
18.5Gearbox for Top Roller Drive.........................................................................................................187
18.6Oil level check and oil change on the cutter bar............................................................................188
18.6.1Oil change...............................................................................................................................188
18.6.2Checking the oil level..............................................................................................................188
19Maintenance - Blade Changing.........................................................................................................189
19.1Checking the Cutter Blades and Blade Holder ..............................................................................189
19.1.1Cutter Blades ..........................................................................................................................190
19.1.2Blade screw connection..........................................................................................................191
19.1.3Blade Quick-Fit Device ...........................................................................................................191
19.1.4Periodical Inspection of the Leaf Springs ...............................................................................192
19.1.5Periodical Inspection of the Cutting Discs / Blade Drums.......................................................193
19.1.6Abrasion Limit .........................................................................................................................194
19.2Blade Changing on Cutting Discs ..................................................................................................195
19.2.1Blade Screw Connection.........................................................................................................196
19.2.2Blade Quick-Fit Device ...........................................................................................................197
19.3Replacing the linings......................................................................................................................198
20Maintenance – lubrication chart .......................................................................................................199
20.1Special Safety Instructions.............................................................................................................199
20.2PTO shaft.......................................................................................................................................199
20.3Lubrication Chart............................................................................................................................200
21Maintenance – electrical system.......................................................................................................208
21.1Position of the Sensors ..................................................................................................................208
21.1.1Adjusting the Sensors.............................................................................................................212
Foreword
8
21.1.1.1Namur sensor d = 12 mm................................................................................................212
21.1.1.2Namur sensor d = 30 mm................................................................................................212
22Special equipment..............................................................................................................................213
22.1Special Safety Instructions.............................................................................................................213
22.2Adjusting Skids...............................................................................................................................213
22.3Cross conveyor ..............................................................................................................................214
22.3.1General ...................................................................................................................................214
22.4Automatic mode .............................................................................................................................214
22.4.1Raise / Lower right-hand cross conveyor ...............................................................................214
22.4.2Raise / Lower left-hand cross conveyor..................................................................................214
Speed control of transport belts ..............................................................................................................214
22.4.3Speed Control of Cross Conveyor Belts.................................................................................214
22.5Manual mode..................................................................................................................................215
22.5.1Raise / Lower right-hand cross conveyor ...............................................................................215
22.5.2Raise / Lower left-hand cross conveyor..................................................................................215
22.5.3Raise / Lower both cross conveyors simultaneously..............................................................215
Speed control of transport belts ..............................................................................................................215
22.5.4Speed Control of Cross Conveyor Belts.................................................................................215
22.6Bar on cross conveyor is bent........................................................................................................216
22.7Hydraulic system............................................................................................................................216
22.7.1Filling Quantities and Lubricant Designations.........................................................................217
22.7.2Oil Tank...................................................................................................................................217
22.7.3Checking the oil level..............................................................................................................218
22.7.4Oil change...............................................................................................................................218
22.7.5Replacing the hydraulic oil filter..............................................................................................219
22.8Cleaning the cross conveyors........................................................................................................220
23Placing in Storage..............................................................................................................................222
24Before the Start of the New Season .................................................................................................223
24.1Special Safety Instructions.............................................................................................................223
24.2Test run..........................................................................................................................................223
24.3Friction Clutch ................................................................................................................................225
25Appendix.............................................................................................................................................226
25.1Electrical circuit diagram ................................................................................................................226
26Index....................................................................................................................................................227
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Foreword
9
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1 Foreword
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Dear Customer!
By purchasing the disc mower, you have acquired a quality product made by KRONE.
We are grateful for the confidence you have invested in us in buying this machine.
To be able to use the disc mower optimally, please read these operating instructions thoroughly
before you start using the machine.
The contents of this manual are laid out in such a way that you should be able to perform any
task by following the instructions step by step. It contains extensive notes and information about
maintenance, how to use the machine safely, secure working methods, special precautionary
measures and available accessories. This information and these instructions are essential,
important and useful for the operational safety, reliability and durability of the disc mower.
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Note
In the operating instructions which follow, the disc mower will also be referred to as the
"machine".
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Please note:
The operating instructions are part of your machine.
Only operate this machine after you have been trained to do so and according to these
instructions.
It is essential to observe the safety instructions!
It is also necessary to observe the relevant accident prevention regulations and other generally
recognised regulations concerning safety, occupational health and road traffic.
All information, illustrations and technical data in these operating instructions correspond to the
latest state at the time of publication.
We reserve the right to make design changes at any time and without notification of reasons.
Should you for any reason not be able to use these operating instructions either wholly or
partially, you can receive a replacement set of operating instructions for your machine by
quoting the number supplied overleaf.
We hope that you will be satisfied with your KRONE machine.
Maschinenfabrik Bernard Krone GmbH
Spelle
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To this Document
10
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2 To this Document
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2.1 Validity
These operating instructions apply to disc mowers of series:
EasyCut B 1000 CV, EasyCut B 1000 CV Collect,
EasyCut B 1000 CR, EasyCut B 1000 CR Collect
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These operating instructions describe the rear combination only. Separate operating
instructions are available for the front mowing unit and must also be taken into consideration.
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2.1.1 Direction Information
Direction information in these operating instructions such as front, rear, right and left always
applies in direction of travel.
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2.2 Identifying Symbols in the Operating Instructions
The safety instructions contained in this manual which could result in personal injury if not
followed are identified by the general danger sign:
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2.3 Identification of the hazard warnings
Danger!
DANGER! - Type and source of the hazard!
Effect: Danger to life or serious injuries.
• Measures for hazard prevention
Warning !
WARNING! - Type and source of the hazard!
Effect: Injuries, serious material damage.
• Measures for hazard prevention
Caution!
CAUTION! - Type and source of the hazard!
Effect: Property damage
• Measures for risk prevention.
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General function instructions are indicated as follows:
Note!
Note - Type and source of the note
Effect: Economic advantage of the machine
• Actions to be taken
Instructions which are attached to the machine need to be followed and kept fully legible.
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Safety
11
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3 Safety
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3.1 Purpose of Use
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The EasyCut disc mower is used for cutting crops growing on the ground (except maize).
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3.2 Intended Use
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The disc mower is built exclusively for customary use in agricultural work (intended use).
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Any use of the machine for other purposes is deemed not to be in accordance with intended
use. The manufacturer shall not be liable for any resulting damage; the user alone shall bear
the risk.
Operation in accordance with intended use also includes observing the operating, maintenance
and service instructions specified by the manufacturer.
Unauthorised modifications to the machine may affect the properties of the machine or disrupt
proper operation. For this reason, unauthorised modifications shall exclude any liability of the
manufacturer for consequential damage.
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3.2.1 Personnel Qualification and Training
The machine may be used, maintained and repaired only by persons who are familiar with it
and have been instructed about the dangers connected with it. The operator must define areas
of responsibility and monitoring of personnel. Should personnel lack the required knowledge,
they must receive the required training and instruction. The operator must ensure that the
contents of these operating instructions have been fully understood by personnel.
Repair work not described in these operating instructions should only be performed by
authorised service centres.
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3.2.2 Dangers in Case of Non-compliance with the Safety Instructions
Failure to follow the safety instructions could result in personal injury and environmental
hazards as well as damage to the machine. If the safety instructions are not respected, this
could result in the forfeiture of any claims for damages.
Failure to follow the safety instructions could result, for example, in the following hazards:
• Endangering of persons due to not protected working areas.
• Breakdown of important machine functions
• Failure of prescribed methods for repair and maintenance
• Endangering of persons due to mechanical and chemical effects
• Damage to the environment due to leaking hydraulic oil
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3.2.3 Safety-conscious work practices
Always observe the safety instructions set out in these operating instructions, all existing
accident prevention rules and any internal work, operating and safety rules issued by the
operator.
The safety and accident prevention regulations of the responsible professional associations are
binding.
The safety instructions provided by the vehicle manufacturer should also be observed.
Observe the applicable traffic laws when using public roads.
Be prepared for emergencies. Keep the fire extinguisher and first aid box within reach. Keep
emergency numbers for doctors and fire brigade close to the telephone.
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Safety
12
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3.3 Safety Instructions and Accident Prevention Regulations
1 Please follow all generally applicable safety and accident prevention regulations in addition
to the safety instructions contained in these operating instructions!
2 The attached warning and safety signs provide important information for safe operation. Pay
attention to these for your own safety!
3 When using public roads, make sure to observe the applicable traffic regulations!
4 Make sure that you are familiar with all equipment and controls as well as with their
functions before you begin working with the machine. It is too late to learn this when you are
using the machine for work!
5 The user should wear close fitting clothes. Avoid wearing loose or baggy clothing.
6 Keep the machine clean to prevent the danger of fire!
7 Before starting or moving the machine, make certain that nobody is in the vicinity of the
machine! (Watch for children!) Make sure that you have a clear view!
8 Carrying passengers during operation and transport on the working implement is not
permitted.
9 Couple implements correctly! Attach and secure implements to specified devices only!
10 When attaching or detaching implements, place the supporting devices in the correct
positions!
11 Use extreme caution when attaching or detaching implements onto or from the tractor!
12 Always attach ballast weights properly to the fixing points provided!
13 Observe permitted axle loads, gross weight and transport dimensions!
14 Check and attach transport equipment, such as lighting, warning devices and protective
equipment!
15 Actuating mechanisms (cables, chains, linkages etc.) for remote controlled devices must be
positioned in such a way that no movements are unintentionally triggered in any transport or
working positions.
16 Ensure that implements are in the prescribed condition for on-road travel and lock them in
place in accordance with the manufacturer's instructions!
17 Never leave the driver's seat when the vehicle is moving!
18 Always drive at the correct speed for the prevailing driving conditions! Avoid sudden
changes in direction when travelling uphill or downhill or across a gradient!
19 Hitched implements and ballast weights affect the driving, steering and braking response of
the machine. Make sure that you are able to brake and steer the machine as required!
20 Take into account the extension radius and/or inertia of an implement when turning corners!
21 Start up implements only when all safety devices have been attached and set in the
required position!
22 Keep safety equipment in good condition. Replace missing or damaged parts.
23 Keep clear of the working range of the machine at all times!
24 Do not stand within the turning and swivel range of the implement!
25 Never operate the hydraulic folding frames if anyone is inside the swivel range!
Safety
13
26 Parts operated by external power (e.g. hydraulically) can cause crushing and shearing
injuries!
27 Before leaving the tractor, lower the implement onto the ground, apply the parking brake,
switch off the engine and remove the ignition key!
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3.4 Attached devices
1 Use extreme caution when attaching or detaching implements onto or from the tractor!
2 Couple the respective application devices to the appropriate couplings (e.g. three-point
suspension) only and secure them in a way (transport, use) that excludes inadvertent lifting
or lowering of the device.
3 When using three-point linkage, the attachment categories of the tractor and the device
(e.g. PTO speed, hydraulic system) must be coordinated!
4 When using the outside controls for the three-point linkage, do not step between the tractor
and the device (risk of injury)!
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Safety
14
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3.5 PTO operation
1Use only PTO shafts specified by the manufacturer!
2The guard tube and guard cone of the PTO shaft and the PTO guard must be attached and
in good working condition (on the implement side, too)!
3Make sure that the required tube covers are in place for PTO shafts in transport and
working position!
4Before installing or detaching PTO shafts, disengage the PTO, switch off the engine and
remove the ignition key!
5When using PTO shafts with an overload safety or free-running coupling which are not
shielded by the guard on the tractor, mount the overload safety or free-running coupling on
the implement side!
6Always make sure that the PTO shaft is properly installed and secured!
7Attach chains to prevent the PTO shaft guard from rotating with the shaft!
8Before switching on the PTO, make sure that the selected PTO speed of the tractor
matches the permissible implement speed!
9Before switching on the PTO shaft make sure that no person is in the danger zone of the
device!
10Never switch on the PTO if the engine is switched off!
11No one should be in the vicinity of the rotating PTO or PTO shaft when the PTO is in use.
12Always switch off the PTO shaft when the angle is too large or the PTO shaft is not
required!
13 Caution! After disengaging the PTO danger due to the flywheel running on! Keep away from
the implement during this time. The machine may be worked on only if it is completely at
standstill and if the flywheel is secured by the parking brake.
14Cleaning, lubricating or adjusting PTO driven implements or the PTO shaft only with PTO
disengaged, engine switched off and ignition key withdrawn! Secure the fly-wheel with the
parking brake.
15Place the disconnected PTO shaft onto the support provided!
16After detaching the PTO shaft, attach the protective cover to the PTO end!
17If damage occurs, correct this immediately before using the implement!
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Note
The instructions of the manufacturer must be observed with regard to the PTO shaft. (separate
operating instructions)
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Safety
15
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3.6 Hydraulic system
1The hydraulic system is pressurised!
2When connecting hydraulic cylinders and motors, make sure the hydraulic hoses are
connected as specified!
3When connecting the hydraulic hoses to the tractor hydraulics, make sure that the
hydraulics of both the tractor and the implement have been depressurized!
4In the case of hydraulic connections between tractor and machine, the coupling sleeves and
plugs should be marked to ensure a proper connection! If the connectors are interchanged,
the function will be reversed (e. g. raising/lowering) - Risk of accident!
5When searching for leaks, use suitable aids to avoid the risk of injury!
6Liquids escaping under high pressure (hydraulic oil) can penetrate the skin and cause
serious injury! Seek medical help immediately should injuries occur! Danger of infection!
7Before working on the hydraulic system, depressurise the system and switch off the engine!
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8 Check the hydraulic hose lines at regular intervals and replace them if damaged or worn!
The new hoses must fulfill the technical requirements set by the manufacturer of the
implement!
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Safety
16
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3.7 Maintenance
1 Always make certain that the drive and the engine are switched off before doing any
repairs, maintenance or cleaning! - Remove the ignition key!
2 Regularly check that nuts and bolts are properly seated and tighten if necessary!
3 When carrying out maintenance work on a raised mowing unit, always use suitable means
to secure it against falling.
4 When replacing working tools with cutting edges, use suitable tools and gloves!
5 Oils, greases and filters must be disposed of correctly!
6 Always disconnect the power supply before working on the electrical system!
7 If protective devices and guards are subject to wear, check them regularly and replace them
in good time!
8 When performing electrical welding work on the vehicle and mounted devices, turn the
power supply off at main battery switch or disconnect generator cable and battery!
9 Replacement parts must at least comply with the technical requirements set by the
manufacturer of the implements! This is guaranteed by original KRONE spare parts!
10 Only use nitrogen for filling pneumatic accumulators - risk of explosion!
Safety
17
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3.8 Unauthorised Conversion/Modification and Spare Parts Production
Conversions or modifications of the machine are permitted only with prior consultation with the
manufacturer. Original spare parts and accessories authorised by the manufacturer help to
ensure safety. Use of other parts may void liability for resulting damage.
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3.9 Inadmissible Modes of Operation
The operating safety of the delivered machine is guaranteed only when it is used as intended in
compliance with the introductory section "Intended use" of the operating instructions. The limit
values listed in the data charts should not be exceeded under any circumstances.
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3.10 Working in the vicinity of power transmission lines
1Always take great care when working under or in the vicinity of power transmission lines.
2Ensure that when in operation or being transported, the machine cannot exceed a total
height of approx. 4m.
3If there is any need to travel under overhead lines, the machine operator must request
information on the rated voltage and the minimum height of the overhead lines from the
overhead line operator.
4Always keep the safety distances according to the table.
Rated voltage
kV Safe distance from overhead lines
m
To 1 1
Above 1 to 110 2
Above 101 to 220 3
Above 220 to 380 4
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Machine Description
18
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4 Machine Description
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4.1 Identification Plate
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ECB00056
1
Fig. 1
The machine data is located on the type plate (1). It is mounted right front on the three-point
linkage.
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4.2 Information Required for Questions and Orders
Year
Mach. No.
Type
Note
The entire identification plate represents a legal document and should not be altered or
rendered illegible!
When asking questions concerning the machine or ordering spare parts, be sure to provide type
designation, machine number and the year of manufacture of the relevant machine: To ensure
that these data are always available, we recommend that you enter them in the fields above.
Note
Authentic KRONE spare parts and accessories authorised by the manufacturer help to ensure
safety. The use of spare parts, accessories or additional equipment not manufactured, tested or
approved by KRONE will exclude any liability for consequential damage.
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4.2.1 Contact
Pos: 28 /BA/Adressen/Adr esse Maschinenfabr ik KRONE Spelle @ 0\mod_1195 568531083_78.doc x@ 734@ @ 1
Maschinenfabrik Bernard Krone GmbH
Heinrich-Krone-Strasse 10
D-48480 Spelle (Germany)
Telephone: + 49 (0) 59 77/935-0 (Head Office)
Fax.: + 49 (0) 59 77/935-339 (Head Office)
Fax.: + 49 (0) 59 77/935-239 (Spare parts - domestic)
Fax.: + 49 (0) 59 77/935-359 (Spare parts - export)
Email: [email protected]
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Machine Description
19
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4.3 Introduction
The disc mower is equipped with all safety devices (protective devices). However, it is not
possible to eliminate all potential hazards on this machine as this would impair its full functional
capability. Hazard warnings are attached to the machine in the relevant areas to warn against
any dangers. The safety instructions are provided in the form of so-called warning pictograms.
Important information on the position of these safety signs and what they mean is given below!
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Danger! - Danger zone of the machine
Effect: Danger to life or serious injuries.
• Immediately replace damaged or illegible adhesive labels.
• Following repair work, always attach appropriate adhesive safety stickers to all the
replaced, modified or repaired components.
• Never clean areas carrying an adhesive safety label using a high-pressure cleaner.
• Familiarise yourself with the statement of the warning pictograms. The adjacent text and
the selected location on the machine provide information on the special danger spots on
the machine.
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4.3.1 Re-Ordering the Adhesive Safety and Information Labels
Note
Every adhesive safety and information label is assigned an order number and can be ordered
directly from the manufacturer or from an authorized dealer (see Section "Contact").
4.3.2 Affixing the Adhesive Safety and Information Labels
Note - Affixing an adhesive label
Effect: Adhesion of the label
• The surface for affixing the adhesive label must be clean and free of dirt, oil and grease.
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Machine Description
20
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4.4 Position of the Adhesive Safety Stickers on the Machine
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ECB00060_1
3 3
2
2
33
1
22
44
44
5
CR
3
CR
3
Fig. 2 EasyCut B 1000 CV, EasyCut B 1000 CR
This manual suits for next models
3
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