Krone EasyCut B 870 CV Collect User manual

Original Operating Instructions
Document no.: 150000707_01_en
Mower Combination
EasyCut B 870 CV Collect
From machine no.: 976393

2
EasyCut B 870 CV Collect
Original Operating Instructions 150000707_01_en
Contact
Maschinenfabrik Bernard Krone GmbH & Co. KG
Heinrich-Krone-Straße 10
48480 Spelle
Germany
Telephone switchboard + 49 (0) 59 77/935-0
Telefax switchboard + 49 (0) 59 77/935-339
Telefax spare parts warehouse do-
mestic
+ 49 (0) 59 77/935-239
Telefax spare parts warehouse export + 49 (0) 59 77/935-359
Internet www.landmaschinen.krone.de
www.mediathek.krone.de/
Information for enquiries and orders
Year
Machine no.
Type
Contact data of your dealer

Contents
EasyCut B 870 CV Collect
Original Operating Instructions 150000707_01_en 3
1 Information on This Document................................................................................................. 6
1.1 Validity ......................................................................................................................................... 6
1.2 Re-ordering.................................................................................................................................. 6
1.3 Applicable documents.................................................................................................................. 6
1.4 Target group of this document..................................................................................................... 6
1.5 How to use this document ........................................................................................................... 6
1.5.1 Directories and references........................................................................................................... 6
1.5.2 Information on direction ............................................................................................................... 7
1.5.3 Term “machine”............................................................................................................................ 7
1.5.4 Figures......................................................................................................................................... 7
1.5.5 Scope of the document................................................................................................................ 7
1.5.6 Means of representation .............................................................................................................. 7
1.5.7 Conversion table.......................................................................................................................... 9
2 Safety ........................................................................................................................................ 12
2.1 Intended use .............................................................................................................................. 12
2.2 Reasonably foreseeable misuse................................................................................................ 12
2.3 Service life of the machine......................................................................................................... 13
2.4 Basic safety instructions ............................................................................................................ 13
2.4.1 Importance of operating instructions.......................................................................................... 13
2.4.2 Personnel qualification of the operating personnel.................................................................... 13
2.4.3 Personnel qualification of the technicians.................................................................................. 14
2.4.4 Children in danger ..................................................................................................................... 14
2.4.5 Connecting the machine ............................................................................................................ 14
2.4.6 Structural modifications on the machine.................................................................................... 14
2.4.7 Additional equipment and spare parts ....................................................................................... 14
2.4.8 Jobs on the machine.................................................................................................................. 15
2.4.9 Operational safety: Technically sound condition ....................................................................... 15
2.4.10 Danger zones ............................................................................................................................ 16
2.4.11 Ensuring functionality of safety devices..................................................................................... 18
2.4.12 Personal protective equipment .................................................................................................. 18
2.4.13 Safety markings on the machine ............................................................................................... 18
2.4.14 Road safety................................................................................................................................ 19
2.4.15 Parking the machine safely ....................................................................................................... 20
2.4.16 Consumables............................................................................................................................. 20
2.4.17 Dangers arising from environment............................................................................................. 20
2.4.18 Sources of danger on the machine............................................................................................ 21
2.4.19 Dangers in connection with certain activities: Working on the machine .................................... 23
2.4.20 Behaviour in dangerous situations and in case of accidents ..................................................... 24
2.5 Safety routines........................................................................................................................... 24
2.5.1 Shutting down and safeguarding the machine........................................................................... 24
2.5.2 Securing raised machine and machine parts against lowering.................................................. 24
2.5.3 Carrying out oil level check and oil and filter element changes safely....................................... 25
2.6 Safety Labels on the Machine ................................................................................................... 25
2.7 Safety equipment....................................................................................................................... 30
2.7.1 SMV emblem ............................................................................................................................. 31
3 Machine description ................................................................................................................ 32
3.1 Machine overview ...................................................................................................................... 32
3.2 Labelling .................................................................................................................................... 33
3.3 Lighting ...................................................................................................................................... 33
3.4 Intermediate universal shaft....................................................................................................... 33
3.5 Pole protection mechanism ....................................................................................................... 34
4 Technical data.......................................................................................................................... 35
4.1 Consumables............................................................................................................................. 36
4.1.1 Oils............................................................................................................................................. 36
4.1.2 Lubricating greases ................................................................................................................... 36
5 Control and Display Elements................................................................................................ 37
5.1 Operation panel ......................................................................................................................... 37
6 Initial operation ........................................................................................................................ 39

Contents
4
EasyCut B 870 CV Collect
Original Operating Instructions 150000707_01_en
6.1 Checklist for initial operation...................................................................................................... 39
6.2 Setting the limit switch “Cross conveyor bottom”....................................................................... 40
6.3 Adapting Coupling Points .......................................................................................................... 41
6.4 Adapting universal shaft ............................................................................................................ 42
6.5 Check cross conveyors for firm attachment............................................................................... 43
7 Start-up ..................................................................................................................................... 44
7.1 Connecting the machine to the tractor....................................................................................... 44
7.2 Connecting hydraulic hoses....................................................................................................... 45
7.3 Connecting operation panel....................................................................................................... 45
7.4 Connecting road travel lighting .................................................................................................. 46
7.5 Installing universal shaft ............................................................................................................ 47
7.6 Checking the tines on the tine conditioner................................................................................. 47
8 Operation.................................................................................................................................. 49
8.1 Front guard ................................................................................................................................ 49
8.1.1 Folding up the front guard.......................................................................................................... 50
8.1.2 Fold down the front guard.......................................................................................................... 50
8.2 Side guard ................................................................................................................................. 51
8.2.1 Folding up side guard (transport position) ................................................................................. 51
8.2.2 Folding down side guard (working position) .............................................................................. 51
8.3 Operate the support jack ........................................................................................................... 52
8.3.1 Move parking jacks into transport position................................................................................. 52
8.3.2 Move parking jacks into support position................................................................................... 52
8.4 Locking / releasing stop cocks................................................................................................... 53
8.5 Lowering the machine from transport position to working position ............................................ 53
8.6 Mowing....................................................................................................................................... 55
8.7 Field mode on slopes................................................................................................................. 56
9 Driving and transport .............................................................................................................. 57
9.1 Prepare the machine for road travel .......................................................................................... 58
9.2 Switching off the machine.......................................................................................................... 58
10 Settings..................................................................................................................................... 60
10.1 Setting the cutting height ........................................................................................................... 60
10.2 Setting the lateral links............................................................................................................... 61
10.3 Adjusting the relief spring(s) ...................................................................................................... 61
10.4 Increasing/reducing ground pressure ........................................................................................ 63
10.5 Setting the side guards .............................................................................................................. 63
10.6 Checking/setting locking of side guards .................................................................................... 64
10.7 Setting the conditioner speed .................................................................................................... 65
10.8 Setting the degree of conditioning ............................................................................................. 65
10.9 Setting wide spreading .............................................................................................................. 66
10.9.1 Setting widespreading sheet...................................................................................................... 67
10.10 Setting conveyor belt ................................................................................................................. 68
10.11 Moving cross conveyors ............................................................................................................ 70
10.12 Setting the accelerator rollers .................................................................................................... 70
11 Maintenance - General Information........................................................................................ 72
11.1 Maintenance table ..................................................................................................................... 72
11.1.1 Maintenance - Once after 50 hours ........................................................................................... 72
11.1.2 Maintenance - Before the beginning of the season ................................................................... 72
11.1.3 Maintenance - Every 10 hours, but at least once a day............................................................. 73
11.1.4 Maintenance - Every 50 hours................................................................................................... 73
11.1.5 Maintenance - Every 200 hours................................................................................................. 73
11.1.6 Maintenance - Every 500 hours................................................................................................. 74
11.1.7 Maintenance - Every 6 years ..................................................................................................... 74
11.2 Tightening torques ..................................................................................................................... 74
11.3 Deviating tightening torques ...................................................................................................... 77
11.4 Strip on the cross conveyor belt ............................................................................................... 77
11.5 Cleaning cross conveyor belts................................................................................................... 77
11.6 Venting the friction clutch........................................................................................................... 78
11.7 Checking guard cloths ............................................................................................................... 79

Contents
EasyCut B 870 CV Collect
Original Operating Instructions 150000707_01_en 5
12 Maintenance - Hydraulic System............................................................................................ 80
12.1 Hydraulic pump ......................................................................................................................... 80
12.2 Hydraulic oil tank ....................................................................................................................... 81
13 Maintenance - Gearbox ........................................................................................................... 83
13.1 Input gearbox............................................................................................................................. 83
13.2 Main gearbox ............................................................................................................................. 84
14 Maintenance - Cutterbar.......................................................................................................... 86
14.1 Rotary hub ................................................................................................................................. 86
14.2 Replacing the shear bolt at the rotary hub................................................................................. 87
14.3 Check/change blades ................................................................................................................ 88
14.3.1 Checking the blade for wear ...................................................................................................... 88
14.3.2 Changing blades for the “blade screw connection” version ....................................................... 89
14.3.3 Changing blades for the “blade quick fastener” version ............................................................ 90
14.4 Checking/replacing retaining bolts............................................................................................. 91
14.5 Checking/replacing blade carrier ............................................................................................... 91
14.6 Checking/replacing cutting discs/mower drums......................................................................... 92
14.6.1 Checking the wear limit on cutting discs/mower drums ............................................................. 93
14.7 Checking/replacing linings on cutterbar..................................................................................... 93
14.8 Checking oil level....................................................................................................................... 94
15 Maintenance - Lubrication ...................................................................................................... 96
15.1 Lubricating universal shaft ......................................................................................................... 96
15.2 Lubrication chart - Machine ....................................................................................................... 97
16 Storage.................................................................................................................................... 100
17 Waste disposal....................................................................................................................... 102
18 Appendix ................................................................................................................................ 103
18.1 Circuit diagram......................................................................................................................... 103
19 Index........................................................................................................................................ 115
20 Declaration of conformity ..................................................................................................... 121

1 Information on This Document
1.1 Validity
6
EasyCut B 870 CV Collect
Original Operating Instructions 150000707_01_en
1 Information on This Document
1.1 Validity
This document is valid for machines of type:
EasyCut B 870 CV Collect
This document only describes the rear combination. If the combination is used with front
mounted mower, the operating instructions of the front mounted mower must also be
considered.
All information, illustrations and technical data in this document correspond to the latest state at
the time of publication.
We reserve the right to make design changes at any time and without notification of reasons.
1.2 Re-ordering
If this document has become unusable in whole or in part, you can order a replacement, quoting
the document number on the cover sheet. The document can additionally be downloaded via
the KRONEMedia Center http://www.mediathek.krone.de//.
1.3 Applicable documents
To ensure that the machine is used safely and as intended, observe the following further
applicable documents.
• Operating instructions for universal shaft
• With front mounted mower: Operating instructions front mounted mower
• Assembly instructions, KRONE
1.4 Target group of this document
This document aims at the operator of the machine who fulfills the minimum requirements of
personnel qualification,refer to page13.
1.5 How to use this document
1.5.1 Directories and references
Contents/headers
The contents and headers in this document ensure quick orientation in the chapters.
Index
The index contains catchwords in alphabetical order which enable to find information on a
desired topic easily. The index can be found on the last pages of this document.
Cross references
Cross references to another place in the document or to another document are in the text with
page number.

Information on This Document 1
How to use this document 1.5
EasyCut B 870 CV Collect
Original Operating Instructions 150000707_01_en 7
Examples:
• Check all screws on the machine for firm attachment,refer to page7. (INFORMATION: If
you use this document in electronic form, you get to the link to the stated page by clicking
with the mouse.)
• For further information, refer to the operating instructions of the universal shaft
manufacturer.
1.5.2 Information on direction
Directional information in this document, such as front, rear, right and left, applies in the
direction of travel of the machine.
1.5.3 Term “machine”
Throughout the rest of the document, the “mower combination” will also be referred to as the
“machine”.
1.5.4 Figures
The figures in this document do not always represent the exact machine type. The information
that refers to the figure always corresponds to the machine type of this document.
1.5.5 Scope of the document
In addition to standard equipment, accessories kits and versions of the machine are described
in this document. Your machine may deviate from this document.
1.5.6 Means of representation
Icons in the text
The following means of representation (icons) are used to present the text more clearly:
This arrow characterizes an action step. Several arrows in a row identify a sequence of
actions to be performed step by step.
This icon identifies a prerequisite that has to be fulfilled to perform an action step or a
sequence of actions.
This arrow marks the intermediate result of an action step.
This arrow identifies the result of an action step or sequence of actions.
This bullet point identifies an enumeration. If the bullet point is intended, it identifies the
second level of the enumeration.
Icons in figures
The following icons can be used in illustrations:

1 Information on This Document
1.5 How to use this document
8
EasyCut B 870 CV Collect
Original Operating Instructions 150000707_01_en
Icon Explanation Icon Explanation
Reference sign for part Position of a part (e.g. move from
position I to position II)
Dimensions (e. g. also B = width,
H = height, L = length)
Magnification of display detail
Left-hand side of the machine Right-hand side of the machine
side
Direction of travel Moving direction
Reference line for visible material Reference line for covered mater-
ial
Centre line Cable routes
Tighten screws according to tight-
ening torques table
Tighten screws with specified
tightening torque
open closed
Apply liquid lubricant (e.g. lubricat-
ing oil)
Apply lubricating grease
Warning signs
Warnings of dangers are separated from the remaining text as warning signs and are identified
with a danger sign and signal words.
The warning signs must be read and the measures must be observed in order to prevent
personal injury.
Explanation of danger sign
This is the danger sign that warns of a risk of injury.
Please observe all notes marked with the danger sign in order to avoid injuries or death.
Explanation of signal words
DANGER
The signal word DANGER warns of a hazardous situation which will result in serious injuries
or death if the warning sign is ignored.
WARNING
The signal word WARNING warns of a hazardous situation which will result in serious injuries
or death if the warning sign is ignored.
CAUTION
The signal word CAUTION warns of a hazardous situation which will result in minor to
moderate injuries if the warning sign is ignored.
Example of a warning sign:

Information on This Document 1
How to use this document 1.5
EasyCut B 870 CV Collect
Original Operating Instructions 150000707_01_en 9
WARNING
Eye damage caused by flying dirt particles
When cleaning with compressed air, dirt particles are ejected at high speed and could get into
the eyes. Therefore eyes could be hurt.
Keep people away from the working area.
Wear personal protective equipment when performing cleaning work with compressed air
(e.g. eye protection).
Warnings of property damage/environmental damage
Warnings of property/environmental damage are separated from the remaining text and marked
with "Notice".
Example:
NOTICE
Gearbox damage due to low oil level
The gearboxes could be damaged when the oil level is too low.
Check gear oil level at regular intervals and top up oil, if necessary.
Check gear oil level approx. 3 to 4 hours after the machine has been switched off. Check
oil level only when machine is in horizontal position.
Notes with information and recommendations
Additional information and recommendations for trouble-free and productive operation of the
machine are separated from the remaining text and marked with “Information”.
Example:
INFORMATION
Each safety label is provided with an order number and can be ordered directly from the
manufacturer or from the authorized specialist dealer.
1.5.7 Conversion table
The following table can be used to convert metric units into US units.
Size SI units (metric) Factor Inch-pound units
Unit name Abbrevi-
ation
Unit name Abbrevi-
ation
Area Hectare ha 2.47105 Acre acres
Volume flow Litres per minute L/min 0.2642 US gallons per
minute
gpm
Cubic metres
per hour
m³/h 4.4029
Force Newton N 0.2248 Pound force lbf
Length Millimetre mm 0.03937 Inch in.
Metre m 3.2808 Foot ft.
Power Kilowatt kW 1.3410 Horsepower hp

1 Information on This Document
1.5 How to use this document
10
EasyCut B 870 CV Collect
Original Operating Instructions 150000707_01_en
Size SI units (metric) Factor Inch-pound units
Unit name Abbrevi-
ation
Unit name Abbrevi-
ation
Pressure Kilopascal kPa 0.1450 Pounds per
square inch
psi
Megapascal MPa 145.0377
bar (non-SI) bar 14.5038
Torque Newtonmeter Nm 0.7376 pound-foot or
foot-pound
ft∙lbf
8.8507 pound-inch or
inch-pound
in∙lbf
Temperature Degrees Celsius °C °Cx1.8+32 Degrees
Fahrenheit
°F
Velocity Metres per
minute
m/min 3.2808 Feet per minute ft/min
Metres per
second
m/s 3.2808 Feet per second ft/s
Kilometres per
hour
km/h 0.6215 Miles per hour mph
Volumes Litres L 0.2642 US gallon US gal.
Millilitre ml 0.0338 US ounce US oz.
Cubic centi-
metre
cm³ 0.0610 Cubic inch in³
Weight Kilogram kg 2.2046 Pound lbs

Information on This Document 1
How to use this document 1.5
EasyCut B 870 CV Collect
Original Operating Instructions 150000707_01_en 11
This page has been left blank deliberately.

2 Safety
2.1 Intended use
12
EasyCut B 870 CV Collect
Original Operating Instructions 150000707_01_en
2 Safety
2.1 Intended use
This machine is a mower and is used to mow crops.
The crops designated for the intended use of this machine are stalk and leaf crops growing on
the ground.
The machine is designed exclusively for use in agriculture and may only be used when
• all safety installations specified in the operating instructions are present and in safety
position;
• all safety information in the operating instructions are known and observed; this goes for
those in the chapter "Basic safety information", refer to page13 as well as for those
comprised directly in the chapters of the operating instructions.
The machine may be used only by people who satisfy the personnel qualification requirements
designated by the machine manufacturer, see refer to page13.
These operating instructions are part of the machine and must therefore be at hand when the
machine is in use. The operation of the machine is permitted only after respective instruction
and in compliance with these operating instructions.
If the machine is used for applications which are not described in these operating instructions,
this may result in serious injuries or death and damage to the machine and other property.
Unauthorised modifications to the machine may affect the properties of the machine or disrupt
the proper operation. For this reason, unauthorised modifications shall exclude any liability of
the manufacturer for consequential damage.
Intended use also comprises compliance with the terms of operation, maintenance, and repair
specified by the manufacturer.
2.2 Reasonably foreseeable misuse
Any use beyond the intended userefer to page12 is regarded as improper use and is therefore
misuse according to the Machinery Directive. The manufacturer is not liable for damage
resulting from this, the user alone bears the risk.
Such misuse is for example:
• Processing of crops which are outside the intended use of the machine,refer to page12
• Transport of people
• Transport of goods
• Exceeding the permitted technical gross weight
• Non-compliance with the safety labels on the machine and safety notes in the operating
instructions
• Performing troubleshooting, setting, cleaning, repair and maintenance work contrary to the
information in the operating instructions
• Unauthorised modifications to the machine
• Attachment of unauthorised or unapproved additional equipment
• Use of spare parts which are not KRONE original spare parts
• Stationary operation of the machine
Unauthorised modifications to the machine may affect the properties of the machine or disrupt
proper operation. For this reason, unauthorised modifications will exclude any liability of the
manufacturer for consequential damage.

Safety 2
Service life of the machine 2.3
EasyCut B 870 CV Collect
Original Operating Instructions 150000707_01_en 13
2.3 Service life of the machine
• The service life of this machine depends on its proper operation and maintenance as well
as the operating and harvesting conditions.
• By heeding the instructions and information in these operating instructions, permanent
operational readiness and a long service life of the machine can be achieved.
• After each operating season, inspect the entire machine for wear and other damage.
• Replace damaged and worn components before recommissioning the machine.
• Carry out a full technical inspection of the machine after five years of machine operation
and make a decision on further machine usage taking the results of this inspection into
account.
2.4 Basic safety instructions
Non-compliance with the safety instructions and warnings
Non-compliance with the safety instructions and warnings may result in injuries and damage to
the environment and property.
2.4.1 Importance of operating instructions
The operating instructions are an important document and a part of the machine. They are
intended for the user and contain information relevant to safety.
Only the procedures indicated in the operating instructions are reliable. If the operating
instructions are not followed, people may be seriously injured or killed.
Before using the machine for the first time, read and follow all the "Basic safety instructions".
Before working, also read and observe the respective sections in the operating instructions.
Keep the operating instructions easily accessible for the machine user at all times.
Keep the operating instructions ready to hand for the user of the machine in the document
storage tube, refer to page32.
Hand over the operating instructions to subsequent users.
2.4.2 Personnel qualification of the operating personnel
If the machine is not used properly, people may be seriously injured or killed. To avoid
accidents, each person who works with the machine must satisfy the following minimum
requirements:
• He is physically capable of controlling the machine.
• He can work safely with the machine in accordance with these operating instructions.
• He understands the method of operation of the machine within the scope of his work and
can identify and avoid the dangers associated with the work.
• He has read the operating instructions and can implement the information in the operating
instructions accordingly.
• He is familiar with driving vehicles safely.
• For road travel he has adequate knowledge of the highway code and has the stipulated
driving licence.

2 Safety
2.4 Basic safety instructions
14
EasyCut B 870 CV Collect
Original Operating Instructions 150000707_01_en
2.4.3 Personnel qualification of the technicians
If the work (assembly, conversion, modification, extension, repairs, retrofitting) is performed
improperly on the machine, people may be seriously or fatally injured. To avoid accidents,
everyone who performs work according to these instructions must meet the following minimum
requirements:
• Qualified professional, with relevant training.
• Capable of assembling the (partially) disassembled machine according to the assembly
instructions provided by the manufacturer.
• Capable of extending, modifying or repairing the function of the machine according to the
relevant instructions provided by the manufacturer.
• Ability to perform the work safely according to these instructions.
• Understands the mode of operation of the work to be performed and the machine and is
able to identify and avoid risk in carrying out the necessary work.
• Has read these instructions and is able to implement the information explained in these
instructions accordingly.
2.4.4 Children in danger
Children are not in a position to assess dangers and behave unpredictably.
Thus children are particularly at risk.
Keep children away from the machine.
Keep children away from consumables.
Make sure that there are no children in the danger zone, especially when starting and
triggering machine movements.
2.4.5 Connecting the machine
When tractor and machine are not correctly connected, there is a risk of causing serious
accidents.
When connecting, observe all the operating instructions:
• The operating instructions of the tractor
• The operating instructions of the machine, refer to page44
• The operating instructions of universal shaft
Observe the changed driving behaviour of the combination.
2.4.6 Structural modifications on the machine
Structural changes and enhancements may impair the functionality and operational safety of the
machine. People may be seriously injured or killed as a result.
Structural changes and enhancements are not permitted.
2.4.7 Additional equipment and spare parts
Additional equipment and spare parts that do not correspond to the requirements of the
manufacturer may affect the operational safety of the machine and cause accidents.
To ensure operational safety, use original parts or standard parts which correspond to the
requirements of the manufacturer.

Safety 2
Basic safety instructions 2.4
EasyCut B 870 CV Collect
Original Operating Instructions 150000707_01_en 15
2.4.8 Jobs on the machine
Passengers
Passengers can be seriously injured by the machine or fall from the machine and be overrun.
Ejected objects may strike and injure passengers.
As a result, make sure that no one except the operator is on the machine.
2.4.9 Operational safety: Technically sound condition
Operation is only allowed after proper start-up
The operational safety of the machine is not ensured when it is not started up properly
according to these operating instructions. Thus accidents may be caused and persons may be
seriously injured and killed.
Only use the machine after proper start-up, refer to page44.
Technically sound state of the machine
Improper maintenance and setting could influence the operational safety of the machine and
cause accidents. Thus there is a risk of serious injuries or death.
All maintenance and setting work must be performed according to the chapters
“Maintenance and Setting”.
Before performing any maintenance and setting work, shut down and safeguard the
machine, refer to page24.
Danger resulting from damage to the machine
Damage to the machine may impair the operational safety of the machine and cause accidents.
As a result, people may be seriously injured or killed. The following parts of the machine are
particularly important for safety:
• Brakes
• Steering
• Safety Devices
• Connecting devices
• Lighting equipment
• Hydraulics
• Tyres
• Universal shaft
If there are doubts about the operational safety of the machine, for example due to an
unexpected change to the operational behaviour, visible damage or leaking consumables:
Shut down and secure the machine, refer to page24.
Immediately eliminate potential causes of damage, for example heavy soiling, or tighten
slack screws.
In case of damage which may affect operational safety and cannot be repaired according to
these operating instructions: Have damage repaired by a qualified service centre.

2 Safety
2.4 Basic safety instructions
16
EasyCut B 870 CV Collect
Original Operating Instructions 150000707_01_en
Technical limit values
If the technical limit values of the machine are not observed, the machine may be damaged. As
a result, accidents may occur and people may be seriously injured or killed. Observance of the
following technical limit values is particularly important for safety:
• Maximum permissible operating pressure of hydraulics
• Maximum permissible drive speed
• Maximum permissible axle loads of tractor
Observe the limits, refer to page35.
2.4.10 Danger zones
If the machine is switched on, its surrounding can present a danger zone.
Avoid entering the danger zone of the machine by observing the minimum safety distance.
If the safety distance is not observed, people may be seriously injured or killed.
Do not switch on the drives and engine if the minimum safety distance has not been
observed.
If people fail to observe the minimum safety distance, switch off the drives.
Switch the machine off in shunting and field mode.
The safety distance is:
For machine in shunting operation and field mode
In front of the machine 30m
Behind the machine 5m
Laterally to the machine 3m
For machine switched on without driving motion
In front of the machine 3m
Behind the machine 5m
Laterally to the machine 3m
The safety distances specified here are minimum distances in terms of intended use. If
necessary, these safety distances must be increased according to the operating and ambient
conditions.
Before working in front of and behind the tractor and in the danger zone of the machine:
Shut down and secure the machine, refer to page24. This also applies to brief inspection
work.
Consider the information in all relevant operating instructions:
• The operating instructions of the tractor
• The operating instructions of the machine
• The operating instructions of the universal shaft
Danger zone universal shaft
People may become caught by the universal shaft, pulled in and seriously injured.
Observe operating instructions of universal shaft.
Ensure sufficient overlap of section tube and universal shaft guards.
Make sure that the universal shaft guards are mounted and that they are fully functional.
Allow the universal shaft locks to engage.

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Attach chains to prevent the universal shaft guards from rotating with the shaft.
Make sure that there is no one in the danger zone of PTO shaft and universal shaft.
Ensure that the selected speed and direction of rotation of the PTO shaft of the tractor
match the permitted speed and direction of rotation of the machine.
Switch off the PTO shaft when the angles between the universal shaft and the PTO shaft
are too large. The machine may be damaged. Parts may be hurled up and cause injury to
people.
Danger zone PTO shaft
People may be caught, pulled in and seriously injured by the PTO shaft and driven parts.
Before switching on the PTO shaft:
Ensure that all protective devices are mounted and brought into protective position.
Make sure that there is no one in the danger zone of PTO shaft and universal shaft.
Switch off drives in case they are not needed.
Danger zone between tractor and machine
Persons staying between tractor and machine can be seriously hurt or killed as the tractor may
roll away or the machine may move:
Before working between tractor and machine: Shut down and safeguard the machine, refer
to page24. This also applies to short-term control work.
If the lifting device must be actuated, instruct all persons to keep away from the range of
movement of the lifting device.
Danger zone because objects may shoot out
Crops and foreign bodies may shoot out and injure or kill people.
Before starting the machine, instruct all people to leave the danger zone of the machine.
If people are in the danger zone of the machine, switch off drives and diesel engine
immediately.
Danger zone when drive is switched on
When drive is switched on, there is danger to life caused by moving machine parts. People
must not stay in the danger zone of the machine.
Before starting the machine, instruct all persons to leave the danger zone of the machine.
In case of dangerous situations, immediately switch off drives and instruct persons to leave
the danger zone.
Danger zone due to trailing machine parts
If machine parts are trailing, people may be seriously injured or killed.

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After the drives have been switched off, the following machine parts will trail:
• Universal shafts
• Cutting discs
• Conditioner
• Conveying devices
Shut down and safeguard the machine, refer to page24.
Do not approach the machine until all machines parts have come to a complete stop.
2.4.11 Ensuring functionality of safety devices
If safety devices are missing or damaged, moving machine parts could seriously hurt or kill
persons.
Replace damaged safety devices.
Mount dismounted safety devices and machine parts again before start-up and move them
to protective position.
When there are doubts whether all safety devices are functional and have been correctly
installed, instruct a specialist workshop to check this.
2.4.12 Personal protective equipment
The wearing of personal protective equipment is an important safety measure. Missing or
unsuitable personal protective equipment increases health risks and injuries.
Personal protective equipment is for example:
• Suitable protective gloves
• Safety boots
• Close fitting protective clothing
• Hearing protection
• Safety glasses
Specify and provide personal protective equipment for the particular job.
Use only personal protective equipment which is in proper condition and offers effective
protection.
Adjust personal protective equipment to the person, for example the size.
Remove unsuitable clothing and jewellery (e.g. rings, necklaces) and cover long hair with a
hairnet.
2.4.13 Safety markings on the machine
Safety labels on the machine caution against dangers at danger areas and represent an
important part of the safety equipment of the machine. Missing safety labels increase the risk of
serious and fatal injuries.
Clean dirty safety labels.
Make sure every time after cleaning the safety labels that they are complete and legible.
Immediately replace missing, damaged and unrecognizable safety labels.
Provide spare parts with intended safety labels.
Descriptions, explanations and order numbers of safety labels,refer to page25.

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2.4.14 Road safety
Dangers for road travel
If the machine exceeds the maximum dimensions and weights specified by national law and is
not correctly lit when travelling on public roads, other road users may be endangered.
Before driving on roads, ensure that the maximum permitted dimensions, weights and axle,
drawbar and trailer loads are not exceeded which apply to driving on public roads according
to national law.
Before driving on roads, switch on the road travel lighting and ensure that it functions
properly.
Before driving on roads, close all stop cocks for the hydraulic supply to the machine
between tractor and machine.
Before driving on roads, move the tractor control units to the neutral position and lock them.
Danger when driving on road and field
Hitched and mounted machines change the handling characteristics of the tractor. The handling
characteristics depend for instance on operating state and ground. If changed handling
characteristics are not considered, the driver may cause accidents.
Observe measures for driving on road and field,refer to page57.
Danger due to machine which is not prepared properly for road travel
If the machine is not prepared properly for road travel, serious accidents may occur on the
roads.
Before driving on roads, prepare the machine for road travel,refer to page58.
Danger when cornering with mounted machine
When cornering, the tractor with mounted machine has a larger swivelling range. This may
result in accidents.
Consider the larger swivel range.
Consider people, oncoming traffic and obstacles when turning.
Dangers when operating the machine on slopes
The machine may tilt when it is used on slopes. As a result, accidents may occur and people
may be seriously injured or killed.
Do not work and drive on a slope unless the ground of the slope is flat and the adhesion of
the tyres to the ground is ensured.
Turn the machine at low speed. Turn in a large arc.
Avoid driving across a slope because the centre of gravity of the machine will be changed
by payload and by executing machine functions.
Avoid abrupt steering movements on slopes.
Do not move the machine from working position to transport position or from transport
position to working position as long as the machine is used across a slope.
Do not park the machine on slopes.
Observe procedures for operating the machine on slopes, refer to page56.

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2.4.15 Parking the machine safely
An improperly parked machine may move uncontrollably or tip over. People may be injured or
killed.
Park the machine on a horizontal and level ground capable of bearing the load.
Before adjusting, repairing, servicing and cleaning the machine, ensure that it is securely
positioned.
Note section “Parking the Machine” in chapter Driving and Transport, refer to page58.
Unattended parking
Adults and especially children are at risk from an inadequately secured and unattended parked
machine.
Before parking it: Shut down and safeguard the machine, refer to page24.
2.4.16 Consumables
Unsuitable consumables
Consumables which do not comply with the requirements of the manufacturer may impair the
operational safety of the machine and cause accidents.
Use only consumables which comply with the requirements of the manufacturer.
For requirements on consumables, refer to page36.
Environmental protection and disposal
Consumables such as diesel fuel, brake fluid, antifreeze and lubricants (e.g. gearbox oil,
hydraulic oil) may damage the environment and the health of people.
Do not release consumables into the environment.
Fill consumables in a liquid-tight labelled container and dispose of according to the official
regulations.
Absorb leaked consumables with an absorbent material, fill them in a liquid-tight labelled
container and dispose of according to the official regulations.
2.4.17 Dangers arising from environment
Danger of fire
Flammable materials may accumulate in the machine due to operation or animals, for example
rodents or nesting birds.
In case of dry usage conditions, dust, impurities and crop residues may inflame on hot parts and
the resulting fire could seriously hurt people or kill them.
Check and clean the machine every day before using it for the first time.
Check and clean the machine regularly during the working day.