Krone Swadro TC 680 User manual

Original operating instructions
Rotary Rake
Swadro TC 680
Swadro TC 760
(from serial no.: 970 717)
Order no.: 150 000 287 05 en
30.08.2017

Table of Contents
2
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EC Declaration of Conformity
We
Maschinenfabrik Krone Beteiligungs-GmbH
Heinrich-Krone-Str. 10, D-48480 Spelle
hereby declare as manufacturer of the product named below, on our sole responsibility,
that the Machine: Rotor Rake
Types: Swadro TC 680, Swadro TC 760
to which this declaration refers is in compliance with the following relevant provisions of:
• EC Directive 2006/42/EC (machines).
The undersigned Managing Director is authorised to compile the technical documents.
Spelle, 01.08.2017
Dr.-Ing. Josef Horstmann
(Managing Director, Design & Development)
Year of manufacture: Machine no.:
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Table of Contents
3
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1 Table of Contents
1Table of Contents...................................................................................................................................3
2To this Document...................................................................................................................................7
2.1Validity................................................................................................................................................7
2.2Re-Ordering........................................................................................................................................7
2.3Further applicable documents............................................................................................................7
2.4Target group of this document...........................................................................................................7
2.5How to use this document..................................................................................................................7
2.5.1Directories and References ........................................................................................................7
2.5.2Direction Information...................................................................................................................8
2.5.3Term “Machine”...........................................................................................................................8
2.5.4Figures........................................................................................................................................8
2.5.5Scope of Document.....................................................................................................................8
2.5.6Means of representation .............................................................................................................8
2.5.7Conversion table.......................................................................................................................11
3Safety.....................................................................................................................................................12
3.1Purpose of Use.................................................................................................................................12
3.2Intended use.....................................................................................................................................12
3.3Service life of the machine...............................................................................................................12
3.4Basic safety instructions...................................................................................................................12
3.4.1Importance of the operating instructions...................................................................................12
3.4.2Personnel qualification..............................................................................................................13
3.4.3Children in danger.....................................................................................................................13
3.4.4Coupling....................................................................................................................................13
3.4.5Structural changes to the machine ...........................................................................................13
3.4.6Additional equipment and spare parts ......................................................................................14
3.4.7Workstations on the Machine....................................................................................................14
3.4.8Operational safety: Technically perfect condition.....................................................................14
3.4.9Danger zones............................................................................................................................16
3.4.10Keeping safety devices functional.............................................................................................18
3.4.11Personal Protective Equipment.................................................................................................18
3.4.12Safety signs on the machine.....................................................................................................19
3.4.13Traffic safety..............................................................................................................................19
3.4.14Parking the machine safely.......................................................................................................20
3.4.15Consumables............................................................................................................................20
3.4.16Sources of danger on the machine...........................................................................................21
3.4.17Dangers associated with certain activities: Work on the machine............................................22
3.4.18Dangers associated with certain activities: Working on wheels and tyres................................23
3.4.19Behaviour in hazardous situations and when accidents occur.................................................23
3.5Safety routines .................................................................................................................................24
3.5.1Stopping and securing the machine..........................................................................................24
3.5.2Supporting lifted machine and machine parts securely............................................................24
3.5.3Safely checking the oil level and changing the oil and filter element........................................25
3.6Safety stickers on the machine........................................................................................................26
3.6.1Position and meaning of the safety stickers on the machine....................................................26
3.6.2Re-Ordering Safety Labels and Information Labels..................................................................31
3.6.3Attaching Safety Labels and Information Labels ......................................................................31
3.6.4Contact......................................................................................................................................31

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4
3.7Safety Equipment.............................................................................................................................32
3.7.1Stop cocks on the machine.......................................................................................................32
3.7.2SMV Emblem............................................................................................................................32
3.7.3Support Jack.............................................................................................................................33
3.7.4Safety chain ..............................................................................................................................33
3.7.5Overload protection...................................................................................................................34
3.7.6Wheel chocks............................................................................................................................34
4Machine Description ............................................................................................................................36
4.1Machine overview.............................................................................................................................36
4.2Identification Plate............................................................................................................................39
4.3Information Required for Questions and Orders..............................................................................39
5Technical Data of the Machine............................................................................................................40
5.1Technical data..................................................................................................................................40
5.2Consumables ...................................................................................................................................44
5.3Tyres ................................................................................................................................................44
5.4Airborne Sound Emission.................................................................................................................44
5.5Ambient Temperature ......................................................................................................................44
6Control and Display Elements ............................................................................................................45
7Commissioning.....................................................................................................................................48
7.1First installation ................................................................................................................................48
7.2Preparations on tractor.....................................................................................................................49
7.2.1Adjusting the lower suspension arms .......................................................................................49
7.3Connecting the Lower Link...............................................................................................................49
7.4PTO shaft.........................................................................................................................................50
7.4.1Length adjustment.....................................................................................................................50
7.5Regulating direction of travel............................................................................................................51
7.6Checking / Setting Distance Between Tine Arm and Outrigger Arm ...............................................52
7.7Basic Setting of Rotor Inclination.....................................................................................................53
8Start-up..................................................................................................................................................54
8.1Preparations on tractor.....................................................................................................................55
8.1.1Adjusting the lower suspension arms .......................................................................................55
8.2Connect the machine to the tractor..................................................................................................56
8.3Connecting the hydraulic lines.........................................................................................................57
8.4Lighting connection ..........................................................................................................................58
8.5Connecting the Operation................................................................................................................59
8.6Install the PTO shaft.........................................................................................................................60
8.7Using the safety chain......................................................................................................................61
9Operation...............................................................................................................................................63
9.1Removing the tine protections from the tine tips..............................................................................63
9.2Lowering Outrigger Arms into Working Position..............................................................................64
9.2.1For design without single-rotor lifting mechanism.....................................................................64
9.2.2For design with hydraulic single-rotor lifting mechanism..........................................................65
9.2.3For Plus Version........................................................................................................................66
9.3Swivel tine arms to working position................................................................................................67
9.3.1For design with collapsible tine arm..........................................................................................68
9.4Move the hoop guards to the working position. ...............................................................................68
9.5Lowering Additional Rotor to Working Position................................................................................69
9.6Setting the Working Height ..............................................................................................................70

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9.6.1With mechanically adjustable working height...........................................................................70
9.6.2For Plus Version........................................................................................................................71
9.7Adjusting the Working Width............................................................................................................73
9.8Move the hoop guards to transport position.....................................................................................75
9.9Swivelling tine arms into transport position......................................................................................76
9.9.1With rigid tine arms design........................................................................................................76
9.9.2For design with collapsible tine arm..........................................................................................77
9.10Raising Outrigger Arms into Transport Position...............................................................................78
9.10.1For design without single-rotor lifting mechanism.....................................................................78
9.10.2For design with hydraulic single-rotor lifting mechanism..........................................................79
9.10.3For Plus Version........................................................................................................................80
9.11Protecting the tine tips (transport position and rotary rake switched off).........................................81
9.12Swivelling parking support into transport position............................................................................82
9.13Raising Additional Rotor to Transport Position................................................................................83
9.14Selecing Rotor Operation.................................................................................................................84
9.14.1For design with hydraulic single-rotor lifting mechanism..........................................................84
9.14.2In Case of Electro-Hydraulic Single-Rotor Lifting Mechanism Design......................................85
9.15Travelling speed und drive speed....................................................................................................86
9.16Swathing...........................................................................................................................................86
10Driving and Transport..........................................................................................................................87
10.1Preparations for road travel..............................................................................................................88
10.2Driving on Slopes.............................................................................................................................89
10.3Switching off the machine ................................................................................................................90
11Settings .................................................................................................................................................91
11.1Setting the Rotor Inclination.............................................................................................................92
11.1.1Rotor chassis (serial) ................................................................................................................92
11.1.2For the “Trailing Guide Wheels” Version ..................................................................................93
11.1.3For the “Tandem Chassis with Trailing Wheels” Version..........................................................94
11.2Fixing the Trailing Guide Wheels.....................................................................................................95
11.3Calibrating the Sensor – with Electrical Rotor Height Adjustment Design......................................96
11.4Setting the Speed of the Additional Rotor........................................................................................97
11.5Setting the Spreading Angle of the Additional Rotor........................................................................98
11.6Setting of tines..................................................................................................................................99
12Maintenance........................................................................................................................................101
12.1Spare Parts ....................................................................................................................................101
12.2Maintenance table..........................................................................................................................102
12.3Tightening torques..........................................................................................................................103
12.3.1Metric Thread Screws with Control Thread ............................................................................103
12.3.2Metric Thread Screws with Fine Thread.................................................................................104
12.3.3Metric Thread Screws with Countersunk Head and Hexagonal Socket.................................104
12.3.4Tightening Torques for Locking Screws and Bleed Valves on the Gearboxes ......................105
12.4Deviating Torque............................................................................................................................106
12.4.1Testing the Screws on the Tines.............................................................................................106
12.4.2Torque of Wheels on the Running Gear.................................................................................106
12.5Tyres ..............................................................................................................................................107
12.5.1Checking and maintaining tyres..............................................................................................107
12.6Replacing the tine arms (in case of repair) ....................................................................................108
12.7Replacing the tines (in case of repairs)..........................................................................................110

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6
13Maintenance – lubrication chart .......................................................................................................111
13.1Lubrication Points on the Universal Shafts....................................................................................111
13.2Lubrication Points on the Machine.................................................................................................112
13.3Lubrication Points on the Additional Rotor.....................................................................................114
14Maintenance - hydraulic system.......................................................................................................115
14.1Circuit Diagrams of the Hydraulic System......................................................................................115
15Maintenance - Gearbox......................................................................................................................116
15.1Main gearbox..................................................................................................................................117
16Special equipment..............................................................................................................................118
16.1Tine loss safeguard........................................................................................................................118
16.2Chain for height restriction of suspension arms.............................................................................119
17Malfunctions - Causes and Remedies..............................................................................................120
18Placing in Storage..............................................................................................................................122
18.1At the End of the Harvest Season..................................................................................................122
18.2Before the Start of the New Season...............................................................................................123
19Disposal of the machine....................................................................................................................124
19.1Disposal of the machine.................................................................................................................124
20Appendix.............................................................................................................................................125
21Index....................................................................................................................................................127
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2 To this Document
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2.1 Validity
These operating instructions apply to rotary rakes of the series:
Swadro TC 680, Swadro TC 760
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2.2 Re-Ordering
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If this document should become wholly or partially unusable, you can request a replacement
document by stating the order number mentioned on the cover sheet.
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2.3 Further applicable documents
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To ensure that the machine is used safely and as intended, observe the following further
applicable documents:
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– Operating instructions of universal shaft(s)
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2.4 Target group of this document
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This document aims at the operators of the machine fulfilling the minimum requirements of
personnel qualification; refer to chapter entitled Safety “Personnel Qualification”.
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2.5 How to use this document
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2.5.1 Directories and References
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Table of contents/headers:
The table of contents as well as the headers in this instruction are used for quick navigation in
the chapters.
Index directory:
In the index directory, you can find information on the desired subject via catchwords which are
in alphabetical order. The index directory can be found on the last page of this instruction.
Cross references:
Cross references to another place in the operating instructions or to another document are in
the text and specify the chapter and subchapter or section. The designation of subchapters or
sections is presented in quotation marks.
Example:
Check that all screws on the machine are tight, refer to chapter Maintenance, “Tightening
Torques”.
The subchapter or the section can be found via an entry in the table of contents and in the index
directory.
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2.5.2 Direction Information
Direction information in this document such as front, rear, right and left always applies in the
direction of travel.
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2.5.3 Term “Machine”
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Throughout the rest of this document, the “rotor rake” will also be referred to as the “machine”.
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2.5.4 Figures
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The figures in this document do not always represent the exact machine type. The information
which refers to the figure always corresponds to the machine type of this document.
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2.5.5 Scope of Document
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In addition to standard equipment, accessories kits and versions of the machine are described
in this document. Your machine may deviate from this document.
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2.5.6 Means of representation
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Icons in the text
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In this document, the following means of representation are used:
Action step
A bullet point () designates an action step you have to perform, as for example:
• Set the left outside mirror.
Sequence of actions
Several bullet points () located in front of a sequence of action steps identify a sequence of
actions to be performed step by step, as for example:
• Loosen counter nut.
• Set the screw.
• Tighten counter nut.
List
Dashes (-) identify lists such as, for example:
– Brakes
– Steering
– Lighting
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Symbols in figures
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To visualize parts and actions steps, the following icons are used:
Icon Explanation
1Reference sign for part
IPosition of a part (e.g. move from pos. I to pos. II)
XDimensions (e.g. B = width, H = height, L = length)
Action step: Tighten screws with torque key with specified tightening torque
Direction of motion
Direction of travel
opened
closed
enlargement of display detail
Framings, dimension line, dimension line limitation, reference line for visible parts
or visible mounting material
Framings, dimension line, dimension line limitation, reference line for covered
parts or covered mounting material
Laying routes
LH Left-hand machine side
RH Right-hand machine side
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Warning signs
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Warning
WARNING! - Type and source of hazard!
Effect: Injuries, serious material damage.
• Measures for hazard prevention.
Caution
CAUTION! - Type and source of hazard!
Effect: Damage to property.
• Measures for risk prevention.
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Notes with information and recommendations
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Note
Note
Effect: Economic benefit of the machine.
• Measures to be performed.
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2.5.7 Conversion table
By means of the following table, metric units can be converted into US units.
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Quantity SI Units (Metric) Factor Inch-Pound Units
Unit Name Abbreviation Unit Name Abbreviation
Area hectare ha 2.47105 acre acres
Flow liters per
minute L/min 0.2642
US gallon per
minute gpm
cubic meter
per hour m³/h 4.4029
Force newton N 0.2248 pound-force lbf
Length millimeter mm 0.03937 inch in.
meter m 3.2808 foot ft.
Power kilowatt kW 1.3410 horsepower hp
Pressure kilopascal kPa 0.1450
pound per
square inch psi
megapascal MPa 145.0377
bar (non-SI) bar 14.5038
Torque newton meter Nm 0.7376
pound-foot or
foot-pound ft·lbf
8.8507 pound-inch or
inch-pound in·lbf
Temperature degree
Celsius °C °Cx1.8+32
degree
Fahrenheit °F
Velocity meter per
minute m/min 3.2808
foot per
minute ft/min
meter per
second m/s 3.2808
foot per
second ft/s
kilometer per
hour km/h 0.6215
miles per
hour mph
Volume liter L 0.2642 US gallon US gal.
milliliter ml 0.0338 US ounce US oz.
cubic
centimeter cm³ 0.0610 cubic inch in³
Weight kilogram kg 2.2046 pound lbs
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Safety
12
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3 Safety
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3.1 Purpose of Use
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The rotary rake is used for swathing of cut crops. It is attached on the rear in the three-point
block KAT I and KAT II.
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Ver
3.2 Intended use
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The rotary rake is built exclusively for conventionaluse in agricultural work (intended use).
Pos: 16.6 /BA/Einlei tung/Bestimmungsge mäßer Gebrauch/Nicht b estimmungsgemäß @ 103\ mod_1332171672294_78. docx @ 940272 @ @ 1
Unauthorised modifications to the machine may have a negative effect on the machine
characteristics or safe and reliable use of the machine or may interfere with proper operation.
Unauthorised modifications shall therefore release the manufacturer of any liability for
consequential damage.
Pos: 16.7 /Überschri ften/Überschri ften 2/K-O/NNutzungsda uer der Maschine @ 318\mod_ 1423658430909_78.doc x@ 246 5744 @ 2 @ 1
3.3 Service life of the machine
Pos: 16.8 /BA/Einlei tung/Nutzungsdauer der Maschine_Text @ 318\ mod_1423556613022_78. docx @ 2463145 @ @ 1
– The service life of this machine strongly depends on proper use and maintenance as well as
the operating conditions.
– Permanent operational readiness as well as long service life of the machine can be
achieved by observing the instructions and notes of these operating instructions.
– After each season of use, the machine must be checked thoroughly for wear and other
damage.
– Damaged and worn parts must be replaced before placing the machine into service again.
– After the machine has been used for five years, carry out full technical inspection of the
machine. According to the results of this inspection, a decision concerning the possibility of
reuse of the machine should be taken.
– Theoretically, the service life of this machine is unlimited as all worn or damaged parts can
be replaced.
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3.4 Basic safety instructions
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Non-compliance with the safety instructions and warnings
Non-compliance with the safety instructions and warnings may result in injuries and damage to
the environment and property.
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3.4.1 Importance of the operating instructions
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The operating instructions are an important document and a part of the machine. They are
aimed at the user and contain safety-relevant information.
Only the procedures indicated in the operating instructions are reliable. If the operating
instructions are not observed, people may be seriously injured or killed.
• Before using the machine for the first time, read and follow all the “Basic Safety Instructions”
in the Safety chapter.
• Before working, also read and observe the respective sections in the operating instructions.
• Keep the operating instructions ready to hand for the user of the machine.
• Hand over the operating instructions to subsequent users.
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Safety
13
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3.4.2 Personnel qualification
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If the machine is not used properly, people may be seriously injured or killed. To avoid
accidents, each person who works with the machine must satisfy the following minimum
requirements:
– He is physically capable of controlling the machine.
– He can work safely with the machine in accordance with these operating instructions.
– He understands the method of operation of the machine within the scope of his work and
can identify and avoid the dangers associated with the work.
– He has read the operating instructions and can implement the information in the operating
instructions accordingly.
– He is familiar with driving vehicles safely.
– For road travel he has adequate knowledge of the highway code and has the stipulated
driving licence.
Pos: 16.9.8 /Überschr iften/Überschr iften 3/K-O/KKinder i n Gefahr @ 187\mod_138001165 0765_78.docx @ 1606732 @ 3 @ 1
3.4.3 Children in danger
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Children cannot assess danger and behave unpredictably.
As a result, children are especially at risk.
• Keep children away from the machine.
• Keep children away from consumables.
• Especially before starting up and moving the machine, ensure that there are no children in
the danger zone.
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3.4.4 Coupling
Pos: 16.9.11 /BA/Si cherheit/1. Grundlegend e Sicherheitshin weiseMaschine sicher ankuppeln_angebaut e und angehängte Maschi nen_ohne Vorsätze @ 455\ mod_1464250456943_78. docx @ 3084986 @ @ 1
When tractor and machine are not correctly connected, there is a risk of causing serious
accidents.
• Observe all operating instructions when connecting:
– The operating instructions of the tractor
– The operating instructions of the machine
– The operating instructions of universal shaft
• Observe the changed driving behaviour of the combination.
Pos: 16.9.12 /Überschr iften/Überschr iften 3/A-E/B/Bauli che Änderungen an der Masc hine @ 187\mod_138001187 4486_78.docx @ 1606786 @ 3 @ 1
3.4.5 Structural changes to the machine
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Structural changes and enhancements may impair the functionality and operational safety of the
machine. Thus there is a risk of serious injuries or death.
Structural changes and enhancements are not permitted.
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Safety
14
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3.4.6 Additional equipment and spare parts
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Additional equipment and spare parts which do not comply with the requirements of the
manufacturer may impair the operational safety of the machine and cause accidents.
• To ensure operational safety, use original parts or standard parts which correspond to the
requirements of the manufacturer.
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3.4.7 Workstations on the Machine
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Control of the moving machine
The moving machine requires the driver to react quickly at any time. Otherwise, the machine
may move in an uncontrolled manner and seriously injure or kill people.
• Start the engine from the driver's seat only.
• Never leave the driver's seat while the machine is moving.
• Never climb in or out of the machine while it is moving.
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Passengers
Passengers may be seriously injured by the machine or fall off the machine and get run over.
Ejected objects may strike and injure passengers.
• Never let people ride on the machine.
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3.4.8 Operational safety: Technically perfect condition
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Operation only when the machine has been started up correctly
If the machine is not started up correctly according to these operating instructions, the
operational safety of the machine is not ensured. As a result, accidents may occur and people
may be seriously injured or killed.
• Do not use the machine unless it has been started up correctly, see chapter Start-up.
Pos: 16.9.22 /BA/Si cherheit/1. Grundlegend e Sicherheitshin weise/Betriebssi cherheit - Technisch ei nwandfreier Zustand der Maschine_fuer alle @ 176\mod_1372854718958_7 8.docx @ 1506559 @ @ 1
Technically perfect condition of the machine
Improper maintenance and adjustment may affect the operational safety of the machine and
cause accidents. As a result, people may be seriously injured or killed.
• Perform all maintenance and adjustment work according to the chapters Maintenance and
Adjustment.
• Before performing any maintenance or adjustment work, shut down and safeguard the
machine, see chapter Safety "Shutting down and safeguarding the machine".
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Safety
15
Pos: 16.9.24 /BA/Si cherheit/1. Grundlegend e Sicherheitshin weise/Betriebssi cherheit - Gefahr durc h Schäden an der Maschine Wender @ 276\mod_140474373463 0_78.docx @ 2075019 @ @ 1
Danger resulting from damage to the machine
Damage to the machine may impair the operational safety of the machine and cause accidents.
As a result, people may be seriously injured or killed. The following parts of the machine are
particularly important for safety:
– Steering
– Safety devices
– Connecting devices
– Lighting
– Hydraulic system
– Tyres
– Universal shaft
If there are doubts about the operational safety of the machine, for example due to leaking
consumables, visible damage or an unexpected change to the driving behaviour:
• Shut down and safeguard the machine, see chapter Safety, "Shutting down and
safeguarding the machine".
• Immediately eliminate potential causes of damage, for example heavy soiling, or tighten
slack screws.
• If possible, repair the damage according to these operating instructions.
• In the case of damage which may affect operational safety and cannot be repaired
according to these operating instructions: Have damage repaired by a qualified service
centre.
Pos: 16.9.25 /BA/Si cherheit/1. Grundlegend e Sicherheitshin weise/Betriebssi cherheit - Technische Gren zwerte_mit Achs- und S tützlasten, ohne Trans porthöhe @ 321\mod_1424854 472697_78.docx @ 2480958 @ @ 1
Technical limit values
When the technical limit values of the machine are not met, the machine may be damaged.
Thus there is a risk of accidents, serious injuries or death. With regard to safety, it is of special
importance to comply with the following technical limit values:
– Gross vehicle weight
– Permissible axle load
– Permissible supported load
– Maximum permissible speed
• Meet limit values, refer to chapter entitled “Technical Data”.
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Safety
16
Pos: 16.9.27 /Überschr iften/Überschr iften 3/F-J/GGefahren bereiche @ 187\mod_138 0012427290_78.doc x@ 1606906 @ 3 @ 1
3.4.9 Danger zones
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When the machine is switched on, a danger zone may be created around this machine.
To avoid getting into the danger zone of the machine, maintain at least the safety distance.
If the safety distance is not followed, people may be seriously injured or killed.
• Do not switch on the drives and the engine until you are sure that no one has ignored the
safety distance.
• If people ignore the safety distance, switch off the drives.
• Stop the machine in the shunting operation and field mode.
Pos: 16.9.29 /BA/Si cherheit/1. Grundlegend e Sicherheitshin weise/Gefahrenberei che rund um Wender, Sc hwader T2 @ 294\mod_14116391622 29_78.docx @ 2313568 @ @ 1
If the danger zone is not observed, people may be seriously injured or killed.
• Keep people away from the danger zone of the tractor and the machine.
• Do not switch on the drives and engine until there is nobody in the danger zone.
The safety clearance is:
– 30 metres in front of the machine while in operation.
– 5 metres in front of the machine when at a standstill.
– 3 metres on either side of the machine.
– 5 metres behind the machine.
• Before working in front of and behind the tractor and in the danger zone of the machine:
Shut down and safeguard the machine, see chapter Safety, "Shutting down and
safeguarding the machine". This also applies to brief inspection work. Many serious
accidents in front of and behind the tractor and the machine occur due to negligence and
running machines.
• Consider the information in all relevant operating instructions.
– The operating instructions for the tractor
– The operating instructions for the machine
– The operating instructions for the universal shaft
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Safety
17
Pos: 16.9.31 /BA/Si cherheit/1. Grundlegend e Sicherheitshin weiseGefahrenberei ch zwischen Traktor und Ma schine_Wender-Sc hwader_RP_LW_BP_Mäh werke@ 453\ mod_1464001877943_7 8.docx @ 3078893 @ @ 1
Danger zone between tractor and machine
People standing between the tractor and machine may be seriously injured or killed if the tractor
rolls away or by carelessness or machine movements:
• Before working between tractor and machine: Shutdown and safeguard the machine, refer
to chapter Safety “Shutting Down and Safeguarding the Machine”. This also applies to brief
inspection work.
• If the power lifter has to be actuated, keep all people away from the range of movement of
the power lifter.
Pos: 16.9.32 /BA/Si cherheit/1. Grundlegend e Sicherheitshin weiseGefahrenberei ch bei eingeschaltet em Antrieb_fuer alle @ 453\ mod_1463995368453_78. docx @ 3078086 @ @ 1
Danger zone when drive is switched on
When the drive is switched on, there is a danger to life caused by rotating machine parts. There
must be nobody in the danger zone of the machine.
• Before starting the machine, direct all people out of the danger zone of the machine.
• If hazardous situations arise, switch off drives immediately and instruct people to leave the
danger zone.
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Danger zone PTO shaft
People may be caught, pulled in and seriously injured by the PTO shaft and the driven
components.
Before switching on the PTO shaft:
• Make sure that all safety devices are fitted and in the protection position.
• Ensure that there is nobody in the danger zone of PTO shaft and universal shaft.
• Switch off the drives if they are not necessary.
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Danger zone universal shaft
People may become caught by the universal shaft, pulled in and seriously injured.
• Observe the operating instructions of the universal shaft.
• Provide the section tube and universal shaft guards with adequate cover.
• Allow the universal shaft locks to engage.
• Attach the chains to prevent the universal shaft guards from rotating with the shaft.
• Ensure that there is nobody in the danger zone of PTO shaft and universal shaft.
• Make sure that the universal shaft guards are attached and functional.
• If the angles between universal shaft and PTO shaft are too large, switch off the PTO shaft.
The machine may be damaged. Parts could be hurled up and hurt people.
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Danger zone due to coasting machine parts
When the drives have been switched off, the following machine parts will coast:
– Universal shaft
– Rotor
When machine parts are coasting, people may be seriously injured or killed.
Shut down and safeguard the machine, see chapter Safety, "Shutting down and safeguarding
the machine".
• Do not touch machine parts until they have come to a standstill.
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Safety
18
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3.4.10 Keeping safety devices functional
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If safety devices are missing or damaged, people may be seriously injured or killed by moving
machine parts.
• Replace damaged safety devices.
• Remount dismounted safety devices and all other parts before start-up and move them to
protective position.
• If it is doubtful whether all safety devices have been correctly installed and are functional,
have a service centre check them.
Pos: 16.9.39 /Überschr iften/Überschr iften 3/P-T/PPersönli che Schutzausrüstu ngen @ 453\mod_1464013064 506_78.docx @ 3080269 @ 3 @ 1
3.4.11 Personal Protective Equipment
Pos: 16.9.40 /BA/Si cherheit/1. Grundlegend e Sicherheitshin weisePersönliche Sc hutzausrüstungen_fu er alle @ 494\mod_148837512 5538_78.doc x@ 332262 5 @ @ 1
The wearing of personal protective equipment is an important safety measure. Missing or
unsuitable personal protective equipment increases health risks and injuries.
Personal protective equipment is for example:
– Suitable protective gloves
– Safety boots
– Tight-fitting protective clothing
– Hearing protection
– Protective goggles
• Specify and provide personal protective equipment for the particular job.
• Use only personal protective equipment which is in proper condition and offers effective
protection.
• Adjust personal protective equipment to the person, for example the size.
• Remove unsuitable clothing and jewellery (e.g. rings, necklaces) and cover long hair with a
hairnet.
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Wear suitable clothing
Loose clothing increases the risk of it becoming caught or wrapped around rotating parts and of
it becoming caught on protruding parts. As a result, people may be seriously injured or killed.
• Wear tight-fitting clothing.
• Never wear rings, chains or other items of jewellery.
• Cover long hair with a hairnet.
• Wear sturdy shoes or protective work boots.
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Safety
19
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3.4.12 Safety signs on the machine
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Safety stickers on the machine warn of hazards in danger areas and are an important
component of the safety equipment of the machine. Missing safety stickers increase the risk of
serious and fatal injuries.
• Clean dirty safety stickers.
• After cleaning, always check that safety stickers are complete and legible.
• Immediately replace missing, damaged and unrecognisable safety stickers.
• Provide spare parts with the designated safety stickers.
Description, explanation and order numbers of the safety stickers, see chapter Safety, "Safety
stickers on the machine".
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3.4.13 Traffic safety
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Dangers when driving on roads and in fields
The mounted or attached work machine changes the handling characteristics of the tractor. The
handling characteristics also depend on the operational state and on the ground. If the driver
does not consider changed handling characteristics, he may cause accidents.
• Observe procedures for driving on roads and in fields, see chapter "Driving and
transportation".
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Dangers if machine is not prepared properly for road travel
If the machine is not prepared properly for road travel, serious accidents may occur with traffic.
• Before driving on roads, prepare the machine for road travel, refer to chapter Driving and
Transport, “Preparations for Road Travel”.
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Risk of tipping on slopes
The machine may overturn when driving on slopes. As a result, accidents may occur and
people may be seriously injured or killed. The risk of tipping over depends on many factors.
• Observe procedures for driving, see chapter “Driving and Transport”.
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Safety
20
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3.4.14 Parking the machine safely
Pos: 16.9.51 /BA/Si cherheit/1. Grundlegend e Sicherheitshin weiseMaschine sicher abstellen_fuer al le außer RP Solo und PreChop @ 476\ mod_1473317327143_78. docx @ 3214793 @ @ 1
An improperly parked machine may move uncontrollably or overturn. As a result, people may be
crushed or killed.
• Park the machine on horizontal and level ground capable of bearing the load.
• Before adjusting, repairing, servicing and cleaning the machine, ensure that it is securely
positioned.
• Observe section “Parking the Machine” in chapter Driving and Transport.
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Unattended parking
Adults and playing children are at risk from an inadequately secured and unattended parked
machine.
• Before switching off the machine: Shut down and safeguard the machine, see chapter
Safety, "Shutting down and safeguarding the machine".
Pos: 16.9.53 /Überschr iften/Überschr iften 3/A-E/B/Betr iebsstoffe @ 187\mod_138 0021996500_78.doc x @ 1607250 @ 3 @ 1
3.4.15 Consumables
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Unsuitable operating materials
Operating materials that do not correspond to the requirements of the manufacturer may impair
the operational safety of the machine and cause accidents.
• Only use operating materials which meet the requirements.
For information on requirements relative to operating materials, refer to chapter Technical Data,
“Operating Materials”.
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Environmental protection and disposal
Consumables such as diesel fuel, brake fluid, frost protection agent and lubricants (e. g.
gearbox oil, hydraulic oil) may damage the environment and the health of people.
• Do not release consumables into the environment.
• Fill consumables in a liquid-tight labelled container and dispose of according to the official
regulations.
• Absorb leaked consumables with an absorbent material, fill them in a liquid-tight labelled
container and dispose of them according to the official regulations.
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