KSI SC Pro Owner's manual

SC Pro Applicator
Owner/Operator’s Manual

Owner/Operator’s Manual
Revision Date: October 25, 2021
Prepared By:
KSi
2345 U Road
Sabetha, KS 66534
Office Telephone: [phone]

Table of Contents
1 - INTRODUCTION ..................................................................................................... 1
SAFETY 1ST........................................................................................................................................... 1
GENERAL INFORMATION ..................................................................................................................... 2
2 –LIMITED WARRANTY.......................................................................................... 3
3 –SAFETY INFORMATION...................................................................................... 5
WHY IS SAFETY IMPORTANT?........................................................................................................... 5
SIGNAL WORDS:................................................................................................................................... 5
GENERAL SAFETY STATEMENTS ......................................................................................................... 6
EMERGENCY SHUTDOWN SEQUENCE .................................................................................................. 7
PINCH POINTS....................................................................................................................................... 7
SHIELDS AND GUARDS.......................................................................................................................... 7
BEWARE OF ELECTRICAL HAZARDS ................................................................................................... 7
PERSONAL PROTECTIVE EQUIPMENT (P.P.E.).................................................................................... 8
OPERATOR QUALIFICATIONS .............................................................................................................. 8
4 –INSTALLING SAFETY SIGNS ........................................................................... 10
5 –OPERATION .......................................................................................................... 15
OPERATION RECOMMENDATIONS ..................................................................................................... 15
EMERGENCY SHUTDOWN................................................................................................................... 15
DISASSEMBLY AND REASSEMBLY ...................................................................................................... 15
SMX CONVEYOR MIXING BAFFLES .................................................................................................. 15
AIR PURGE.......................................................................................................................................... 16
LIQUID PLUMBING.............................................................................................................................. 16
DAILY BEST PRACTICES..................................................................................................................... 16
6 –MAINTENANCE.................................................................................................... 17
SCALE ................................................................................................................................................. 17
ATOMIZER .......................................................................................................................................... 19
SMX CONVEYOR................................................................................................................................ 21
LIQUID STANDS .................................................................................................................................. 22
7 –CLEANING ............................................................................................................. 23
ATOMIZER .......................................................................................................................................... 23
SMX CONVEYOR................................................................................................................................ 24
CLEANING PROCEDURE OVERVIEW .................................................................................................. 25
8 –TROUBLESHOOTING ......................................................................................... 26
9 –PARTS...................................................................................................................... 29
HOW TO ORDER PARTS...................................................................................................................... 29

10 –GENERAL DIMENSIONS / SPECS .................................................................. 42
CAPACITY ........................................................................................................................................... 43
DRIVE UNIT ........................................................................................................................................ 43
CONVEYOR LENGTH .......................................................................................................................... 43
11 –DAILY BEST PRACTICES ................................................................................ 44
AUTOMATION ..................................................................................................................................... 44
EQUIPMENT CHECK ........................................................................................................................... 44
CALIBRATION ..................................................................................................................................... 45
PRIME LIQUID LINES.......................................................................................................................... 45

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1 - Introduction
Document Scope and purpose, and general responsibilities.
hank you for purchasing your new SC Pro Applicator from KSi Conveyors. We are pleased to have
you as a customer, and hope you will enjoy many years of productive service from our products and
staff.
Please read and understand this manual before operating the equipment. Pay special attention to the safety
information to protect yourself from harm. If you need information beyond what can be found in the manual,
please give our friendly staff a call at 888 KSI-CONV.
Safety 1st
Replace missing guards and shields FREE OF CHARGE!
KSi Applicators are built to provide many years of dependable service to our customers through durable
craftsmanship.
One of the most important aspects of KSi engineering is its SAFETY 1st design throughout all product lines.
At KSi, safety is NO ACCIDENT!
That is why KSi has implemented its SAFETY 1st program. Should you ever need guards, shields, safety
decals or owner/operator manuals, simply contact KSi and we will supply you with them FREE OF CHARGE!
If you need any of the above listed safety items or have safety questions, please contact KSi:
454 N State Route 49
Cissna Park IL 60924
Ph: 815-457-2403
888-574-2668
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General Information
A. KSi reserves the right to improve its product whenever possible and practical to do so. We reserve
the right to change, improve, and modify products at any time without obligation to make changes,
improvements, and modifications on equipment previously sold.
B. When receiving merchandise, it is important to check the quantity of parts and their descriptions
with the packing list enclosed with each package. All claims for freight damage or shortage must
be made with the consignee within ten (10) days from the date of the occurrence of freight
damage. The consignee should accept the shipment after noting the damage or loss.
C. KSi does not make any guarantees on self-cleanout or the cross contamination of seed of any kind
for their applicators. Manual cleanout will be required.

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2 – Limited Warranty
KSi Conveyors 2 Year Limited Warranty
What Does This Warranty Cover?
KSi will warranty our equipment to be free from defects in material and workmanship under normal
usage and conditions.
What Does This Warranty Not Cover?
The warranty does not cover equipment that has been damaged by:
•Normal wear and tear;
•Misuse, abuse, or accident;
•Failure to follow the operating instructions or maintenance protocols that we provided;
•Any improper or unauthorized repairs or modifications to the equipment; or
•Fire, flood, "acts of God,” or other contingencies beyond our control.
How Long Does the Coverage Last?
The warranty period for new equipment lasts for 24 months after the delivery date.
What Will We Do to Correct Problems?
KSi will repair or replace the equipment covered by this warranty at no charge. Service trip and travel
expenses will incur additional charges.
How Do You Get Service?
•If something goes wrong with your equipment, call your Dealer or KSi Conveyors Parts &
Services. Your dealer or KSi will ask for the equipment’s serial number and a description of
the problem. KSi will determine whether the equipment is covered under warranty.
•If the problem can be resolved by providing a replacement part, your dealer or KSi will ship or
deliver the part. Expedited services will incur additional charges. You may be required to
return the defective equipment.
•If the problem requires a service call, your dealer or KSi will schedule a service visit at a
mutually convenient time. Expedited services will incur additional charges.
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•You will be invoiced for any service or parts provided if we determine that the equipment is
not covered under this warranty or the problem was due to one of the disqualifying causes in
the section entitled “What Does This Warranty Not Cover” on page 3.
What Will KSi Not Do?
KSi will not be liable for any amount that exceeds the amount you paid for the Equipment. However
arising, we will not be liable for:
•Expenses incurred without our written authorization;
•Direct, indirect, incidental or consequential damages, such as the loss of anticipated profits or
benefits;
•Loss or cross contamination of any seed, treatment fluid, or other materials used with the
equipment; or
•Modifications or erection defects that create structural or storage quality problems.
We make no warranty of merchantability or
fitness for a particular purpose.
How Does State Law Relate to This Warranty?
This warranty gives you specific legal rights, and you may also have other rights, which vary from
state to state.
Who is Covered?
Only the original end user of the product is covered by this Warranty.

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3 – Safety Information
Tips for safe operation of KSi Applicators
This Safety Alert symbol means
ATTENTION BECOME ALERT! YOUR SAFETY IS INVOLVED
The Safety Alert symbol identifies important safety messages on KSI Applicators and in
the manual. When you see this symbol, be alert to the possibility of personal injury or
death. Follow the instructions in the safety message.
Why is SAFETY important?
The Three Best Reasons
Accidents Disable and Kill
Accidents Cost $$
Accidents Can be Avoided
Signal Words:
Note the use of signal words Danger, Warning and Caution with the safety messages. The appropriate
signal word for each message has been selected using the following guidelines:
DANGER –Indicates an imminently hazardous situation that, if not avoided, will result in death or serious
injury. This signal word is to be limited to the most extreme situations, typically for machine components
that, for functional purposes, cannot be guarded.
WARNING –Indicates a potentially hazardous situation that, if not avoided, could result in death or serious
injury, and includes hazards that are exposed when guards are removed. It may also be used to alert
against unsafe practices.
CAUTION –Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate
injury. It may also be used to alert against unsafe practices.
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General Safety Statements
1. KSi’s principal concern is your safety and the safety of others associated with seed handling
equipment. We want to keep you as a customer. This manual is to help you understand safe
operating procedures and some problems which may be encountered by the operator and other
personnel.
2. As the owner and/or operator, it is your responsibility to know what requirements, hazards, and
precautions exist, and to inform all personnel associated with the equipment or that are in the area.
Safety precautions may be required from the personnel. Avoid any alteration to the equipment.
Such alterations may produce a very dangerous situation, where serious injury or death may occur.
3. This equipment shall be installed in accordance with the current installation codes and applicable
regulations which should be carefully followed in all cases. Authorities having jurisdiction should be
consulted before installations are made.
4. Untrained operators subject themselves and others to the possibility of serious injury or death.
NEVER ALLOW untrained personnel to operate this equipment.
5. Keep children and other unqualified personnel out of the working area at all times.
6. NEVER start equipment until ALL persons are clear of the work area.
7. Be sure ALL operators are adequately rested and prepared to perform all functions of operating
this equipment.
8. Keep hair, loose clothing, and shoestrings away from rotating and moving parts. Never wear
loose-fitting clothing when working around equipment.
9. NEVER allow any person intoxicated or under the influence of drugs or alcohol to operate the
equipment.
10. Make sure someone is nearby who is aware of the proper shutdown sequence in the event of an
accident or emergency.
11. NEVER work alone.
12. ALWAYS think before acting. NEVER act impulsively around the equipment.
13. Make sure ALL equipment is locked in position before operating.
14. Keep hands and feet away from the applicator intake and other moving parts.

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15. NEVER attempt to assist machinery operation or to remove trash from the equipment while in
operation.
16. NEVER drive, stand, or walk under the equipment.
17. Use ample overhead lighting during periods of low light, such as after sunset, to light the work area.
18. Keep the area around intake free of obstacles such as electrical cords, blocks, etc. that might trip
workers.
Emergency Shutdown Sequence
See Emergency Shutdown on page 15 under the Operation section.
Pinch Points
A pinch point is any place on the equipment which can injure the operator.
1. Components of this equipment have sharp edges which can scrape and/or cut an operator.
2. A moving applicator can sever an operator’s limb or even kill.
Shields and Guards
1. Always keep all shields and guards in place during operation.
2. Missing shields for guards can be replaced for free by contacting KSi.
Beware of Electrical Hazards
Electricity can kill! Use extreme caution around electrical components.
Have your electric company check the transformer and lead wires to be sure they are large
enough to handle the additional load of the motor.
Electrical wiring should be done by a qualified electrician and all components shall comply with applicable
provisions of National Fire Protection Association Standard NFPA No. 70, American National Standard
Inst. ANSI-C1 or with the requirements of the authority having local jurisdiction. KSi assumes no
responsibility for the electrical wiring used with this machine.
KSi will not be liable for failure of the equipment due to poor or improper electrical power installation.
Wires which are too small deliver insufficient voltage causing the motor to overload or burn out.

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Improper or inadequate wiring can kill or cause fires.
All electrical devices used on this machine shall be arranged to operate in a “fail safe” manner, that is, if
power failure or failure of device occurs, a hazardous condition must not result. This means the machine
must not restart by itself after a power failure etc. when power returns.
A means to lock out power must be provided at time of installation to prevent inadvertent starting of the
equipment.
Personal Protective Equipment (P.P.E.)
1. The proper personal protective equipment should be worn at all time.
2. Always wear safety glasses when in the work area.
3. Proper footwear should be worn during the installation process, as well as
any maintenance functions.
4. It is recommended to wear protective gloves during the installation process,
as well as any maintenance functions. It is recommended to wear them also
when removing any covers.
5. The operator should never wear jewelry.
6. Loose-fitting clothes should not be worn around moving parts on conveyors
or equipment. Any clothing that becomes loosened should be tucked in
tightly.
7. Loose or dangling shoe strings should be tucked in.
8. Long hair should be tied up and/or back.
Operator Qualifications
1. The User/Operator must be competent and experienced to operate the equipment. Anyone who works
around applicators must have good common sense in order to be qualified. These persons must also
know and meet all other qualifications, such as:
A. Any person who has not read and/or does not understand all operation and safety procedures
is not qualified to operate any applicator system.
B. Certain regulations apply to personnel operating power machinery. Personnel under the age of
18 years may not operate power machinery, including applicators. It is your responsibility, as
owner and/or supervisor, to know what these regulations are in your area or situation.
C. Unqualified or incompetent persons are to remain out of the work area.

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D. O.S.H.A. (Occupational Safety & Health Administration) regulations state:
“At the time of initial assignment, and at least annually thereafter, the employer shall
instruct every employee in the safe operation and servicing of all equipment with which the
employee is, or will be, involved.” (Federal Occupational Safety & Health Standards for
Agriculture. Subpart D, Section 19287.57 (a) (6).
2. As a requirement of OSHA, it is necessary for the employer to train the employee in the safe operating
and safety procedures for this applicator. We have included this sign-off sheet for your convenience
and personal record keeping. All unqualified persons are to stay out of the work area at all times. It is
recommended that another qualified person who knows the shutdown procedure is in the area at all
times in the event of an emergency. A person who has not read this manual or doesn’t understand all
operating and safety instructions is not qualified to operate this machine.
Date
Employee’s Name (printed)
Employee’s Signature
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.

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4 – Installing Safety Signs
Location and installation of Safety signage
he safety decals listed below are included with the applicator. The following pages show the
location of the decals on the applicator. Inspect all decals and replace any that are worn, illegible,
or missing. Contact your dealer or the factory to order replacement decals.
KS-0006
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KS-0017
KS-0015

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KS-0010
KS-0029

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KS-0030
KS-0016

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KS-0008

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5 – Operation
Operation Recommendations
1. Only qualified operators should operate this equipment.
2. Operation of the SMX Conveyor and Atomizer can only be controlled through AutoTreat or
BasicTreat automation. See the applicable Automation manual for operating the SC Applicator
through your automation system, either in hand or in auto.
3. For most crop types, the optimal angle for the SMX conveyor to operate at is 28 degrees.
Emergency Shutdown
1. The equipment can be shut down in an emergency situation a few different ways, depending on the
severity of the situation.
a. Turn equipment off via the AutoTreat controls system.
b. Press Emergency Stop on the main KSi electrical panel.
c. Turn the atomizer disconnect switch that is mounted to the Applicator frame to the off
position.
Disassembly and Reassembly
1. If any part of the equipment has been disassembled for any reason such as cleaning, be sure that
all components have been reassembled fully and correctly. Do not operate the equipment without all
guards in place.
2. If the Atomizer lower housing was disconnected for cleaning, ensure that it is again fully secured with
all three clamps before starting or operating the equipment.
3. When reassembling the SMX Conveyor mixing baffle lids, be sure that the lids are in the correct
order, and are oriented to match the number stickers on the door assemblies.
SMX Conveyor Mixing Baffles
1. The SMX Conveyor is setup with multiple sets of mixing baffles that are intended to reach down into
the flow of seed and create turbulence / mixing.
2. For best mixing results, adjust the depth of these mixing baffles so that the space between the belt
and mixing baffle roughly equals the space needed for one layer of seed.
3. When reassembling the mixing baffle doors back onto the conveyor make sure that the numbers on
both the conveyor and the door are aligned to ensure that the correct door is installed in the correct
location and with the correct orientation.
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Air Purge
1. The Air Purge is designed to flush out all treatment from the chemical entry into the Atomizer housing
after the pumps have stopped pumping liquid.
2. The Air Purge can be run through the AutoTreat system either in hand or as part of the program.
Depending on site constraints and/or conditions, it is also possible that a manual air valve is in place
and will be controlled solely by the operator, not by the control system.
Liquid Plumbing
1. For correct and reliable operation, all liquid plumbing components must be kept clean and
unrestricted. Flexible lines should not be installed with twists or sharp bends.
2. Be sure to keep the static mixer mounted above the liquid manifold and the check valve assemblies
mounted at the liquid manifold inlets clean. Some disassembly of the check valve assemblies may
be required to ensure all components inside are in clean working order.
Daily Best Practices
Automation
1. Turn power on if you powered off the night before. When cycling power for any reason,
remember to cycle power on both the AutoBatch main panel and the AutoTreat panel.
2. Make sure that the E-Stop button is released.
3. Check to make sure that air compressor is on and that the air pressure is set between 90 and
100 lbs on the air manifold.
Equipment Check
1. Ensure the scale is weighing accurately, using a known weight, and make sure that the scale
is zeroed correctly (zeroed with an empty box if emptying directly from a box).
2. Run the Atomizer and SMX Conveyor to ensure that they are operating correctly.
3. Open and close the box stand gate to ensure that it is operating correctly.
Mix/Recirculate Liquid and Calibration
1. Mix/Recirculate liquid as recommended by the products manufacturer
2. Calibrate flow meter through automation
Prime Liquid Lines
1. Before beginning to treat, ensure that there is liquid all the way to the atomizer by jogging or
running the pump until the liquid is just dribbling onto the atomizer disk.