KTM 1290 Super Adventure S 2017 Manual

SETUP INSTRUCTIONS 2017
1290 Super Adventure S
Art. no. 3213628en

INTRODUCTION 1
*3213628en*
3213628en
01/2017
INTRODUCTION
Perform the work described in these setup instructions before the vehicle is delivered to the customer.
Read the setup instructions in their entirety before beginning work.
These setup instructions were written to correspond to the latest state of this series. We reserve the right to make changes in the interest
of technical advancement without at the same time updating this manual.
We shall not provide a description of general workshop methods. Likewise, safety rules that apply in a workshop are not specified here. It
is assumed that the work will be performed by a fully trained mechanic.
All specifications are non-binding. KTM Sportmotorcycle GmbH specifically reserves the right to modify or delete technical specifications,
prices, colors, forms, materials, services, designs, equipment, etc., without prior notice and without specifying reasons, to adapt these to
local conditions, as well as to stop production of a particular model without prior notice. KTM accepts no liability for delivery options, devi-
ations from illustrations and descriptions, misprints, and other errors. The models portrayed partly contain special equipment that does not
belong to the regular scope of supply.
© 2017 KTM Sportmotorcycle GmbH, Mattighofen Austria
All rights reserved
Reproduction, even in part, as well as copying of all kinds, is permitted only with the express written permission of the copyright owner.
ISO 9001(12 100 6061)
According to the international quality management standard ISO 9001, KTM uses quality assurance processes that lead to
the maximum possible quality of the products.
Issued by: TÜV Management Service
KTM Sportmotorcycle GmbH
5230 Mattighofen, Austria
This document is valid for the following models:
1290 Super Adventure S EU (F9903Q4, F9903Q5)
1290 Super Adventure S AU (F9960Q5)
1290 Super Adventure S JP (F9986Q4)
1290 Super Adventure S CN (F9987Q4)

1 MEANS OF REPRESENTATION 2
1.1 Symbols used
The meaning of specific symbols is described below.
Indicates an expected reaction (e.g. of a work step or a function).
Indicates an unexpected reaction (e.g. of a work step or a function).
Indicates a page reference (more information is provided on the specified page).
Indicates information with more details or tips.
Indicates the result of a testing step.
Indicates a voltage measurement.
Indicates a current measurement.
Indicates a resistance measurement.
1.2 Formats used
The typographical formats used in this document are explained below.
Proprietary name Indicates a proprietary name.
Name®Indicates a protected name.
Brand™ Indicates a brand available on the open market.
Underlined terms Refer to technical details of the vehicle or indicate technical terms, which are explained
in the glossary.

2 SETUP 3
2.1 Unpacking and setting up the vehicle
V00717-10
–Remove the straps and box.
V00718-10
–Remove the adhesive tape in the upper area of the motorcycle.
V00719-10
–Roll down the film at the sides.
Info
To avoid damaging the motorcycle during unpacking, leave the other films
on the vehicle until you have finished work on the vehicle.
–Remove the separate enclosure and unpack it. Check the separate enclosure for
completeness.
–Check the vehicle for transport damage.
V00720-10
–Remove the controls from the transport holder.
–Remove the screws and handlebar clamps.
–Remove the transport holder.
V00721-10
–Remove the right hand guard.
–Position the controls on the right half of the handlebar. Tighten the screws.
Guideline
Remaining screws, chassis M5 5 Nm (3.7 lbf ft)
Remaining chassis screws M6 10 Nm (7.4 lbf ft)
–Mount the right hand guard.
V00722-10
–Position the handlebar.
–Position the handlebar clamps. Tighten the screws evenly.
Guideline
Screw, handlebar clamp M8 20 Nm
(14.8 lbf ft)
Markings Aface backwards.
Handlebar scale markings Bare located centrally between the handlebar
clamps.

2 SETUP 4
–Check the throttle grip for smooth operation.
V00723-10
–Mount and tighten the rear mirror on both sides.
V00724-10
–Mount reflector 1with spring washers 2on holding plate 3.
–Mount the holding plate on the license plate bracket.
–Mount the license plate holder.
–Carefully loosen and remove the tension belt over the swingarm.
Guideline
An assistant prevents the motorcycle from falling over.
–Carefully loosen and remove the tensioning belts around the lower triple clamp.
The vehicle is released at the front.
–Together with an assistant, take the vehicle off the palette.
V00725-10
–Remove radiator shield 4.
V00793-10
Condition
Function KTM MY RIDE activated (optional).
–Remove screws 5.
–Remove the headlight mask.

2 SETUP 5
V00794-10
–Remove screws 6with the sleeves.
Tip
Adjust the tilt of the combination instrument accordingly.
V00795-10
–Disconnect plug-in connector 7.
H02004-10
–Apply radio certification sticker to the rear of the combination instrument in
area C.
Info
If the function KTM MY RIDE is enabled, the sticker must be applied.
–Connect the plug-in connector.
–Mount and tighten the screws with sleeves 6.
Guideline
Screw, combination instrument M5 4.5 Nm
(3.32 lbf ft)
Tip
Adjust the tilt of the combination instrument accordingly.
–Position the headlight mask.
–Mount and tighten screws 5.
Guideline
Screw, cover part M5 3.5 Nm
(2.58 lbf ft)
–Install the wind shield. ( p. 7)
–Install the engine guard. ( p. 6)
–Recharge the battery. ( p. 7)
–Remove the remaining films.
–Mount the front rider's seat. ( p. 7)
–Mount the passenger seat. ( p. 6)
–Refuel. ( p. 12)
–Prepare the vehicle according to the specifications in the KTM Dealer.net for han-
dover to the customer.

3 WORK 6
3.1 Installing the engine guard
V00726-10
–Position engine guard 1, mount screws 2with bushings and tighten.
Guideline
Screw, engine guard M6 10 Nm (7.4 lbf ft)
3.2 Removing the passenger seat
H02100-10
–Insert the Race‑on key or the black ignition key into the seat lock 1and turn
clockwise.
–Raise front of the passenger seat, pull toward the fuel tank, and remove upward.
–Remove the key.
3.3 Mounting the passenger seat
401680-11
–Attach the hooks on the passenger seat 1to the hanger on the subframe.
Info
Ensure that the seat heating cable is correctly routed.
–Lower passenger seat and push back at the same time.
–Position locking pin 2in lock housing and press passenger seat forward until the
locking pin engages with an audible click.
–Check that the passenger seat is correctly mounted.
3.4 Removing the front rider's seat
Preparatory work
–Remove the passenger seat. ( p. 6)
0
0
AA
M00856-10
Main work
–Lift the rider's seat back and unhook in the Aarea.

3 WORK 7
3.5 Mounting the front rider's seat
401704-10
Main work
–Attach the recesses on the front rider's seat to the fuel tank at the desired seat
position Aor B, and push the driver's seat forward while lowering it at the rear.
–Finally, check that the front rider's seat is correctly mounted.
Finishing work
–Mount the passenger seat. ( p. 6)
3.6 Installing the wind shield
V00728-10
–Position wind shield 1.
–Mount and tighten screws 2.
Guideline
Screw, wind shield M5 3.5 Nm
(2.58 lbf ft)
3.7 Recharging the battery
Warning
Risk of injury Battery acid and battery gases cause serious chemical burns.
–Keep batteries out of the reach of children.
–Wear suitable protective clothing and safety glasses.
–Avoid contact with battery acid and battery gases.
–Keep sparks or open flames away from the battery.
–Only charge batteries in well-ventilated rooms.
–Rinse the affected area immediately with plenty of water in the event of contact with the skin.
–Rinse eyes with water for at least 15 minutes and consult a doctor immediately if battery acid and battery gases get into
the eyes.
Warning
Environmental hazard Batteries contain environmentally-hazardous materials.
–Do not dispose of batteries as household waste.
–Dispose of batteries at a collection point for used batteries.
Warning
Environmental hazard Hazardous substances cause environmental damage.
–Dispose of oils, grease, filters, fuel, cleaning agents, brake fluid, etc., correctly and in compliance with the applicable regu-
lations.
Info
Even when there is no load on the battery, it discharges steadily.
The charging level and the method of charging are very important for the service life of the battery.
Rapid recharging with a high charging current shortens the service life of the battery.
If the charging current, charging voltage, and charging time are exceeded, the battery will be destroyed.
If the battery is depleted from starting the vehicle repeatedly, the battery must be charged immediately.
If the battery is left in a discharged state for an extended period, it will become over-discharged and sulfated, destroying the
battery.
The battery is maintenance-free, i.e., the acid level does not have to be checked.

3 WORK 8
Preparatory work
–Switch off all power consumers and switch off the engine.
–Remove the passenger seat. ( p. 6)
–Remove the front rider's seat. ( p. 6)
–Remove the battery. ( p. 8)
311910-10
Main work
–Connect the battery charger to the battery. Set the battery charger.
Alternative 1
Battery charger XCharge-professional EU (00029095050)
Alternative 2
Battery charger XCharge-professional US (00029095051)
Alternative 3
Battery charger XCharge-professional GB (00029095052)
Alternative 4
Battery charger XCharge-professional CH (00029095053)
Info
Follow the instructions of the charger and the manual.
–Disconnect the battery charger after charging the battery.
Guideline
The charging current, charging voltage, and charging time must not be exceeded.
Charge the battery regularly when the
motorcycle is not in use
3 months
Finishing work
–Install the battery. ( p. 9)
–Mount the front rider's seat. ( p. 7)
–Mount the passenger seat. ( p. 6)
–Set the time and date.
3.8 Removing the battery
Warning
Risk of injury Battery acid and battery gases cause serious chemical burns.
–Keep batteries out of the reach of children.
–Wear suitable protective clothing and safety glasses.
–Avoid contact with battery acid and battery gases.
–Keep sparks or open flames away from the battery.
–Only charge batteries in well-ventilated rooms.
–Rinse the affected area immediately with plenty of water in the event of contact with the skin.
–Rinse eyes with water for at least 15 minutes and consult a doctor immediately if battery acid and battery gases get into
the eyes.
Caution
Danger of accidents Electronic components and safety devices will be damaged if the battery is discharged or missing.
–Never operate the vehicle with a discharged battery or without a battery.
Preparatory work
–Switch off all power consumers and switch off the engine.
–Remove the passenger seat. ( p. 6)
–Remove the front rider's seat. ( p. 6)