KTM 1290 Super Duke GT 2018 Manual

SETUP INSTRUCTIONS 2018
1290 Super Duke GT
Art. no. 3213784en

INTRODUCTION
*3213784en*
3213784en
08/2017
INTRODUCTION
Perform the work described in these setup instructions before the vehicle is delivered to the customer.
Read the setup instructions in their entirety before beginning work.
These setup instructions were written to correspond to the latest state of this series. We reserve the right to make
changes in the interest of technical advancement without at the same time updating this manual.
We shall not provide a description of general workshop methods. Likewise, safety rules that apply in a workshop
are not specified here. It is assumed that the work will be performed by a fully trained mechanic.
All specifications are non-binding. KTM Sportmotorcycle GmbH specifically reserves the right to modify or delete
technical specifications, prices, colors, forms, materials, services, designs, equipment, etc., without prior notice
and without specifying reasons, to adapt these to local conditions, as well as to stop production of a particular
model without prior notice. KTM accepts no liability for delivery options, deviations from figures and descriptions,
misprints, and other errors. The models portrayed partly contain special equipment that does not belong to the
regular scope of supply.
© 2017 KTM Sportmotorcycle GmbH, Mattighofen Austria
All rights reserved
Reproduction, even in part, as well as copying of all kinds, is permitted only with the express written permission
of the copyright owner.
ISO 9001(12 100 6061)
According to the international quality management standard ISO 9001, KTM uses quality assur-
ance processes that lead to the maximum possible quality of the products.
Issued by: TÜV Management Service
KTM Sportmotorcycle GmbH
Stallhofnerstraße 3
5230 Mattighofen, Austria
This document is valid for the following models:
1290 Super Duke GT EU (F9903RF, F9903RE)
1290 Super Duke GT JP (F9986RF)
1290 Super Duke GT US (F9975RF, F9975RE)
1290 Super Duke GT CN (F9987RE)

1 MEANS OF REPRESENTATION
2
1.1 Symbols used
The meaning of specific symbols is described below.
Indicates an expected reaction (e.g. of a work step or a function).
Indicates an unexpected reaction (e.g. of a work step or a function).
Indicates a page reference (more information is provided on the specified page).
Indicates information with more details or tips.
Indicates the result of a testing step.
Indicates a voltage measurement.
Indicates a current measurement.
Indicates a resistance measurement.
Indicates the end of an activity including potential rework.
1.2 Formats used
The typographical formats used in this document are explained below.
Proprietary name Indicates a proprietary name.
Name®Indicates a protected name.
Brand™ Indicates a brand available on the open market.
Underlined terms Refer to technical details of the vehicle or indicate technical terms, which
are explained in the glossary.

SETUP 2
3
2.1 Unpacking and setting up the vehicle
Preparatory work
–Remove the box.
S01182-01
Main work
–Remove the adhesive tape in the upper area of the motorcycle.
S01183-01
–Roll down the film at the sides.
Info
To avoid damaging the motorcycle during unpacking,
leave the other films on the vehicle until you have fin-
ished work on the vehicle.
–Remove the separate enclosure and unpack it. Check the sepa-
rate enclosure for completeness.
–Check the vehicle for transport damage.
S01184-01
–Remove the controls from the transport holder. Remove the
screws of the handlebar clamp. Take off the handlebar clamp
and transport holder.
S01185-10
–Remove right-hand handlebar weight 1.
–Position the controls on the right half of the handlebar but do
not tighten yet.

2 SETUP
4
E00283-10
Warning
Danger of accidents A repaired handlebar poses a
safety risk.
If the handlebar is bent or straightened, the mate-
rial becomes fatigued. The handlebar may break as a
result.
–Change the handlebar if the handlebar is damaged
or bent.
–Position the handlebar.
Info
Make sure the cables and wiring are positioned cor-
rectly.
–Position the handlebar clamp. Mount screws 2but do not
tighten yet.
Marking Aon the handlebar scale is aligned with the top
edge of the handlebar clamp.
Center line Bon the handlebar scale is aligned with the
center of the handlebar clamp.
–First bolt the handlebar clamp with screws 2onto the longer,
higher side of the handlebar supports so that both parts touch.
–Tighten screws 2evenly.
Guideline
Screw, handlebar
clamp
M8 20 Nm (14.8 lbf ft)
S01186-10
–Tighten screws 3and 4of the controls.
Guideline
Remaining screws,
chassis
M6 10 Nm (7.4 lbf ft)
Screw, combination
switch, right
M5 3.5 Nm
(2.58 lbf ft)
–Mount right handlebar weight, tighten screw.
Guideline
Screw, handlebar
weight
M6 10 Nm (7.4 lbf ft)
–Check the throttle grip for smooth operation.
E00278-01
–Mount and tighten the rear mirror on both sides.

SETUP 2
5
E00279-10
–Position windshield 5.
–Mount and tighten screws 6.
Guideline
Screw, windshield M5 3.5 Nm
(2.58 lbf ft)
E00281-10
–Mount splash protector 7with screws 8on license plate
holder 9.
Guideline
Remaining screws,
chassis
EJOT PT®
K50x12
1 Nm (0.7 lbf ft)
E00282-10
(Super Duke GT US)
–Bond the reflectors on the right and left side of the reflec-
tor holder.
–Mount the reflector holder on license plate holder 9.
Guideline
Remaining screws,
chassis
M6 10 Nm (7.4 lbf ft)
E00273-01
–Take off the passenger seat. ( p. 7)
–Remove spare key and KEYCODECARD and keep in a safe place
for the handover.
–Secure the tool set with the rubber holder.
E00274-01
–Remove the cable ties of the rider footrests.
–Carefully loosen and remove the tension belt from the frame.
Info
An assistant prevents the motorcycle from falling over.
–Carefully loosen and remove the tension belts around the fork
legs.
The vehicle is released at the front.
–Together with an assistant, take the vehicle off the pallet.
–Remove the radiator shield.

2 SETUP
6
F01230-11
–Place on the vehicle and adjust both mirrors in a horizontal
position.
–Check minimum spacing Cbetween the mirror bar and wind-
shield after the handlebar has been driven in fully.
Guideline
Minimum spacing C
between the mirror bar and
windshield
9 mm (0.35 in)
»If the spacing Cbetween the mirror bar and windshield is
below the minimum:
–Adjust the steering angle. ( p. 8)
–Make sure that there is sufficient space between the controls
and fuel tank when the handlebar has been driven in fully after
completing the work.
S01188-10
–Position the front spoiler. Mount and tighten screws bk with
the washers.
Guideline
Remaining screws,
chassis
M6 10 Nm (7.4 lbf ft)
S01189-10
–Position metal sheets on the left and right. Mount and tighten
screws bl.
Guideline
Remaining screws,
chassis
M5 5 Nm (3.7 lbf ft)
E00280-10
–Remove the front rider's seat. ( p. 7)
–Plug in the connector of starter relay bm.
(Super Duke GT US)
–Mount the side cases.
Info
Observe the accompanying fitting instructions.
–Recharge the battery. ( p. 9)
–Remove the protective film.
–Refuel. ( p. 12)
–Prepare the vehicle according to the specifications in the
KTM Dealer.net for handover to the customer.

WORK 3
7
3.1 Removing the passenger seat
S01106-10
–Insert the ignition key in seat lock 1and turn it clockwise.
–Raise front of the passenger seat, pull toward the fuel tank,
and take off from above.
–Remove the ignition key.
3.2 Mounting the passenger seat
402652-10
–Attach the hooks on the passenger seat to seat mounts 1.
–Lower the front of the passenger seat and push back.
–Position locking pin 2in the lock housing and push the pas-
senger seat down at the front.
The locking pin engages with an audible click.
–Check that the passenger seat is correctly mounted.
3.3 Removing the front rider's seat
Preparatory work
–Take off the passenger seat. ( p. 7)
S01104-10
Main work
–Press seat release 1in the direction of the arrow and lift the
front rider's seat at the rear at the same time.
–Detach the front of the front rider's seat and take it off.

3 WORK
8
3.4 Mounting the front rider's seat
401921-10
Main work
–Attach recesses 1on the front rider's seat to the fuel tank,
push the front rider's seat forward.
–Position locking pin 2in the lock housing and push down
the front rider's seat at the rear.
The locking pin engages with an audible click.
–Check that the front rider's seat is mounted correctly.
Finishing work
–Mount the passenger seat. ( p. 7)
3.5 Adjusting the steering angle
F01228-10
–Loosen nuts 1.
–Make sure that sufficient steering angle remains after finishing
the work.
Info
Do not unscrew screws fully.
The screw must be screwed in by at least five full turns.
–Adjust the steering angle by turning adjusting screws 2left
and right.
Guideline
Minimum spacing between
the mirror bar and wind-
shield
9 mm (0.35 in)
Turn the adjusting screws 2so that the left and right
steering angle settings are equal
–Tighten nuts 1.
Guideline
Remaining nuts,
chassis
M8 25 Nm (18.4 lbf ft)
–Make sure that there is sufficient space between the controls
and fuel tank when the handlebar has been driven in fully after
completing the work.