KTM 1290 Super Duke R 2019 Manual

SETUP INSTRUCTIONS 2019
1290 Super Duke R
Art. no. 3213974en

INTRODUCTION
*3213974en*
3213974en
07/2018
INTRODUCTION
Perform the work described in these setup instructions before the vehicle is delivered to the customer.
Read the setup instructions in their entirety before beginning work.
These setup instructions were written to correspond to the latest state of this series. We reserve the right to make
changes in the interest of technical advancement without at the same time updating this manual.
We shall not provide a description of general workshop methods. Likewise, safety rules that apply in a workshop
are not specified here. It is assumed that the work will be performed by a fully trained mechanic.
All specifications are non-binding. KTM Sportmotorcycle GmbH specifically reserves the right to modify or delete
technical specifications, prices, colors, forms, materials, services, designs, equipment, etc., without prior notice
and without specifying reasons, to adapt these to local conditions, as well as to stop production of a particular
model without prior notice. KTM accepts no liability for delivery options, deviations from figures and descriptions,
misprints, and other errors. The models portrayed partly contain special equipment that does not belong to the
regular scope of supply.
© 2018 KTM Sportmotorcycle GmbH, Mattighofen Austria
All rights reserved
Reproduction, even in part, as well as copying of all kinds, is permitted only with the express written permission
of the copyright owner.
ISO 9001(12 100 6061)
KTM applies quality assurance processes that lead to the highest possible product quality as
defined in the ISO 9001 international quality management standard.
Issued by: TÜV Management Service
KTM Sportmotorcycle GmbH
Stallhofnerstraße 3
5230 Mattighofen, Austria

INTRODUCTION
2
This document is valid for the following models:
1290 Super Duke R EU (F9903S9, F9903S2)
1290 Super Duke R JP (F9986S2)
1290 Super Duke R US (F9975S9, F9975S2)

MEANS OF REPRESENTATION 1
3
1.1 Symbols used
The meaning of specific symbols is described below.
Indicates an expected reaction (e.g. of a work step or a function).
Indicates an unexpected reaction (e.g. of a work step or a function).
Indicates a page reference (more information is provided on the specified page).
Indicates information with more details or tips.
Indicates the result of a testing step.
Indicates a voltage measurement.

1 MEANS OF REPRESENTATION
4
Indicates a current measurement.
Indicates a resistance measurement.
Indicates the end of an activity including potential rework.
1.2 Formats used
The typographical formats used in this document are explained below.
Proprietary name Indicates a proprietary name.
Name®Indicates a protected name.
Brand™ Indicates a brand available on the open market.
Underlined terms Refer to technical details of the vehicle or indicate technical terms, which
are explained in the glossary.

SETUP 2
5
2.1 Transport mode
H02713-01
This vehicle was blocked for transport in the software.
To operate the vehicle, the vehicle electronics must be enabled.
This process is conducted during initial setup in KTM Dealer.net.
Enabling ensures that the initial setup in KTM Dealer.net is docu-
mented.
Enabling can be performed either temporarily, e.g. for a test ride,
or permanently for vehicle handover.
Info
Make sure that the vehicle is permanently enabled before
handing it over to the customer.
2.2 Unpacking and setting up the vehicle
Preliminary work
–Remove the box.

2 SETUP
6
S01841-10
Main work
–Remove the adhesive tape in the upper area of the motorcycle.
S01842-10
–Roll down the film at the sides.
Info
To avoid damaging the motorcycle during unpacking,
leave the other films on the vehicle until you have fin-
ished work on the vehicle.
–Remove the separate enclosure and unpack it. Check that the
scope of supply is complete using the enclosed packing list.
Info
The procedure in the event of missing parts is
described in the customer service manual.
–Check the vehicle for transport damage.

SETUP 2
7
Info
The procedure in the event of transport damage is
described in the customer service manual.
S01843-10
–Remove cable tie(s) 1.
–Remove screws 2and 3.
–Take off the controls from the transport holder.
S01844-10
–Disconnect connector 4.
–Remove screw 5.
–Take off the combination instrument rack from the transport
holder.

2 SETUP
8
S01845-10
–Remove the handlebar clamp screws 6.
–Take off the handlebar clamp and transport holder.
–Remove packaging on the right turn signal.
S01846-10
–Position the handlebar.
The markings of the handlebar scale are located centrally
between the handlebar clamp.
–Position the handlebar clamp. Mount and tighten the screws
evenly.
Guideline
Screw, handlebar
clamp
M8 20 Nm (14.8 lbf ft)

SETUP 2
9
S01847-10
–Position brake assembly on the handlebar.
–Position brake assembly clamp on the handlebar.
The holding lug of the clamp engages in the combination
switch.
–Mount and tighten screws 7.
Guideline
Remaining screws,
chassis
M6 10 Nm (7.4 lbf ft)
S01848-10
–Position clutch assembly on the handlebar.
–Mount and tighten screw 8.
Guideline
Remaining screws,
chassis
M6 10 Nm (7.4 lbf ft)

2 SETUP
10
S01849-10
–Position the combination instrument rack on the handlebar.
–Mount screw 9but do not tighten yet.
–Move the combination instrument into the desired position.
–Tighten screw 9.
Guideline
Screw, combination
instrument clamping
M6 2 Nm (1.5 lbf ft)
–Plug in connector bk with sleeve.
S01850-10
–Mount and tighten the rear mirror on both sides.

SETUP 2
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S01851-10
–Mount splash protector bl with screws bm on license plate
bracket bn.
Guideline
Remaining screws,
chassis
EJOT PT®
K50x12
1 Nm (0.7 lbf ft)

2 SETUP
12
S01852-10
–Mount rear reflector bo with spring washers bp on holding
plate bq.
–Mount retaining plate bq on license plate holder br.
(All EU/JP models)
–Mount license plate holder br on license plate
bracket bn.
(1290 Super Duke R US)
–Bond the reflectors on the right and left side of the reflec-
tor holder.
–Mount the reflector holder and license plate holder br on
license plate bracket bn.

SETUP 2
13
S01854-10
–Carefully loosen and remove the tension belt from the frame.
Info
An assistant prevents the motorcycle from falling over.
–Carefully loosen and remove the tension belts around the fork
legs.
The vehicle is released at the front.
–Together with an assistant, take the vehicle off the pallet.
–Remove the radiator shield.

2 SETUP
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S01856-10
–Remove the passenger seat. ( p. 15)
–Remove the front rider's seat. ( p. 16)
–Remove the black ignition key and KEYCODECARD and keep in a
safe place for the handover.
–Remove screw bs.
–Lift cover bt at the rear and pull toward the rear.
–Fold up the cover.
–Plug in the connector of starter relay ck.
–Charge the 12-V battery. ( p. 27)
–Remove the protective film.
–Refuel. ( p. 30)
–Prepare the vehicle according to the specifications in the
KTM Dealer.net for handover to the customer.

WORK 3
15
3.1 Removing the passenger seat
E00693-10
–Insert the Race‑on key or the black ignition key into the seat
lock 1and turn clockwise.
–Lift the passenger seat at the front and pull it out of the
bracket toward the front.
–Remove the passenger seat.
–Remove the ignition key.
3.2 Mounting the passenger seat
401922-10
–Attach the recesses of the passenger seat in guides 1and
lower the front of the seat while pushing it back.
–Position locking pin 2in the lock housing and push the pas-
senger seat down at the front.
The locking pin engages with an audible click.
–Check that the passenger seat is mounted correctly.

3 WORK
16
3.3 Removing the front rider's seat
Preparatory work
–Remove the passenger seat. ( p. 15)
E00694-10
Main work
–Lift the rear of the front rider's seat.
–Detach the front of the front rider's seat and take it off.

WORK 3
17
3.4 Mounting the front rider's seat
401921-10
Main work
–Attach recesses 1on the front rider's seat to the fuel tank
and push the front rider's seat forward while lowering it.
Holding lug 2is located in the recess.
–Check that the front rider's seat is mounted correctly.
Finishing work
–Mount the passenger seat. ( p. 15)

3 WORK
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3.5 Removing the 12-V battery
Warning
Risk of injury Battery acid and battery gases cause serious chemical burns.
–Keep 12 V batteries out of the reach of children.
–Wear suitable protective clothing and safety glasses.
–Avoid contact with battery acid and battery gases.
–Keep sparks or open flames away from the 12 V battery.
–Only charge 12 V batteries in well-ventilated rooms.
–Rinse the affected area immediately with plenty of water in the event of contact with the skin.
–Rinse eyes with water for at least 15 minutes and consult a doctor immediately if battery acid and
battery gases get into the eyes.
Caution
Danger of accidents Electronic components and safety devices will be damaged if the 12-V battery is dis-
charged or missing.
–Never operate the vehicle with a discharged 12-V battery or without a 12-V battery.
Preparatory work
–Switch off ignition - to do this briefly press the Race-on but-
ton (maximum of 1 second) with the ignition switched on.
–Remove the passenger seat. ( p. 15)
–Remove the front rider's seat. ( p. 16)