KTM 690 Enduro R 2021 Manual

SETUP INSTRUCTIONS 2021
690 ENDURO R
Art. no. 3214395en

INTRODUCTION
*3214395en*
3214395en
12/2020
INTRODUCTION
Perform the work described in these setup instructions before the vehicle is delivered to the customer.
Read the setup instructions in their entirety before beginning work.
These setup instructions were written to correspond to the latest state of this series. We reserve the right to make
changes in the interest of technical advancement without at the same time updating this manual.
We shall not provide a description of general workshop methods. Likewise, safety rules that apply in a workshop
are not specified here. It is assumed that the work will be performed by a fully trained mechanic.
All specifications contained herein are non-binding. KTM Sportmotorcycle GmbH specifically reserves the right
to modify or delete technical specifications, prices, colors, forms, materials, services, designs, equipment, etc.,
without prior notice and without specifying reasons, to adapt these to local conditions, as well as to stop produc-
tion of a particular model without prior notice. KTM accepts no liability for delivery options, deviations from fig-
ures and descriptions, misprints, and other errors. The models portrayed partly contain special equipment that
does not belong to the regular scope of supply.
© 2020 KTM Sportmotorcycle GmbH, Mattighofen Austria
All rights reserved
Reproduction, even in part, as well as copying of all kinds, is permitted only with the express written permission
of the copyright owner.
ISO 9001(12 100 6061)
KTM applies quality assurance processes that lead to the highest possible product quality as
defined in the ISO 9001 international quality management standard.
Issued by: TÜV Management Service
KTM Sportmotorcycle GmbH
Stallhofnerstraße 3
5230 Mattighofen, Austria
This document is valid for the following models:
690 ENDURO R EU (F9703U8)

1 MEANS OF REPRESENTATION
2
1.1 Symbols used
The meaning of specific symbols is described below.
Indicates an expected reaction (e.g. of a work step or a function).
Indicates an unexpected reaction (e.g. of a work step or a function).
Indicates a page reference (more information is provided on the specified page).
Indicates information with more details or tips.
Indicates the result of a testing step.
Indicates a voltage measurement.
Indicates a current measurement.
Indicates a resistance measurement.
Indicates the end of an activity including potential rework.
1.2 Formats used
The typographical formats used in this document are explained below.
Proprietary name Indicates a proprietary name.
Name®Indicates a protected name.
Brand™ Indicates a brand available on the open market.
Underlined terms Refer to technical details of the vehicle or indicate technical terms, which
are explained in the glossary.

SETUP 2
3
2.1 Transport mode
H02713-01
This vehicle was blocked for transport in the software.
To operate the vehicle, the vehicle electronics must be enabled.
This process is conducted during initial setup in KTM Dealer.net.
Enabling ensures that the initial setup in KTM Dealer.net is docu-
mented.
Enabling can be performed either temporarily, e.g. for a test ride,
or permanently for vehicle handover.
Info
Make sure that the vehicle is permanently enabled before
handing it over to the customer.
2.2 Diagnostics connector
S02172-10
Diagnostics connector 1is located under the engine electronics
control unit.
2.3 Unpacking and setting up the vehicle
S02237-10
–Remove the straps and the box.
S01531-10
–Remove the adhesive tape in the upper area of the motorcycle.

2 SETUP
4
S01532-10
–Roll down the film at the sides.
Info
To avoid damaging the motorcycle during unpacking,
leave the other films on the vehicle until you have fin-
ished work on the vehicle.
–Remove the separate enclosure and unpack it. Check that the
separate enclosure is complete using the enclosed packing list.
Info
The procedure for missing components is described in
the Customer Service Manual.
–Check the vehicle for transport damage.
S03395-01
–Position the throttle grip and the controls of the right handle-
bar half on the handlebar.
–Mount the screws, but do not tighten them yet.
S04680-10
–Position the handlebar.
–Position the handlebar clamp. Mount the four screws and
tighten evenly.
Guideline
Mount the handlebar clamp as shown in the figure.
Screw, handlebar
clamp
M8 20 Nm (14.8 lbf ft)
The markings Aof the handlebar scale are located cen-
trally between the handlebar clamp.
Info
The handlebar clamp is in the separate enclosure
together with the screws.
S03397-01
–Position the controls on the left handlebar half.
–Mount the screws, but do not tighten them yet.

SETUP 2
5
S03400-10
–Position all controls in their exact positions on the handlebar.
–Tighten screws 1and 2.
Guideline
Screw, throttle grip M5 3.5 Nm
(2.58 lbf ft)
Screw, brake assem-
bly
M6 5 Nm (3.7 lbf ft)
–Check the throttle grip for smooth operation.
–Tighten screws 3and 4.
Guideline
Screw, combination
switch, left
M5 3.5 Nm
(2.58 lbf ft)
Screw, clutch assem-
bly
M6 5 Nm (3.7 lbf ft)
S03409-01
–Assemble the hand guards and mount on both sides.
S03410-01
–Mount and tighten the rear mirror adapter and the rear mirror
on both sides.
100308-01
–Mount the footrests with springs and pins. Secure the pins
using washers and cotter pins.
Footrest spring plier (58429083000)
–Remove the protective film.
–Carefully loosen and remove the tension belt over the link fork.
Info
An assistant prevents the motorcycle from falling over.
–Carefully loosen and remove the tension belts around the lower
triple clamp.
The vehicle is released at the front.
–Together with an assistant, take the vehicle off the pallet.

2 SETUP
6
S04681-10
–Charge the 12-V battery. ( p. 10)
–Install the 12-V battery.
–Plug in connector 5on the starter relay.
S04687-10
–Remove the rear fairing. ( p. 13)
–Take off the side cover. ( p. 13)
–Remove the rear left side cover. ( p. 14)
–Remove the rear right side cover. ( p. 14)
Info
A total of four markings 6have been added to the
underside of the rear fairing and the two side covers.
–Drill the holes for the grab handle in three steps at these
points.
Guideline
Bore diameter for the grab
handle
14.5 mm (0.571 in)
–Install the rear left side cover. ( p. 15)
–Install the rear right side cover. ( p. 15)
–Fit the rear fairing. ( p. 16)
S03412-10
–Store tool set 7in the tool set compartment.
–Mount side cover. ( p. 16)
S03407-01
–Mount the reflector.

SETUP 2
7
S03408-01
–Mount the reflectors with distance Bon the fork.
Guideline
Distance Bfor reflectors 100 mm (3.94 in)
Operation as a 2-seater
–Mount rear footrest bracket. ( p. 17)
Operation as a 1-seater (only if requested by customer)
Warning
Voiding of the government approval for road use and
the insurance coverage If the heel protector is fit-
ted instead of the footrest bracket, the vehicle no
longer conforms to the homologation.
The vehicle is homologated in the factory as 2-
seater.
–Set up the vehicle as standard as a 2-seater.
–If you set up the vehicle as a 1 seater, ensure
the change is entered in the registration papers
before preparing for use.
–Mount heel protector. ( p. 17)
–Refuel. ( p. 18)
–Prepare the vehicle according to the specifications in
KTM Dealer.net for handover to the customer.
–Set the kilometers or miles.

3 WORK
8
3.1 Removing the seat
Preparatory work
–Open the fuel tank filler cap. ( p. 12)
S04383-10
Main work
–Pull on loop 1and raise the rear of the seat.
–Pull the seat back and lift it off.
Finishing work
–Close the fuel tank filler cap. ( p. 12)
3.2 Mounting the seat
S03282-10
–Hook the seat using holding lugs 1on to bushings 2, lower the seat at the rear and push it forward.
–Push locking pin 3into lock housing 4and push the back of the seat down until the locking pin locks in
place with an audible click.
–Check that the seat is correctly mounted.
3.3 Removing the 12-V battery
Warning
Risk of injury Battery acid and battery gases cause serious chemical burns.
–Keep 12 V batteries out of the reach of children.
–Wear suitable protective clothing and safety glasses.
–Avoid contact with battery acid and battery gases.
–Keep sparks or open flames away from the 12 V battery.
–Only charge 12 V batteries in well-ventilated rooms.
–Rinse the affected area immediately with plenty of water in the event of contact with the skin.
–Rinse eyes with water for at least 15 minutes and consult a doctor immediately if battery acid and
battery gases get into the eyes.
Preparatory work
–Open the fuel tank filler cap. ( p. 12)
–Remove the seat. ( p. 8)