KUDOS UB-412 Maintenance and service guide

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KuDos Industrial Inc. U.S.A.
Safety Operating & Maintenance Instructions
Hydraulic Hand Compression Crimper
UB-412
Version: 2006/07
Hydraulic Hand Compression Crimpers comply with
ISO 9001:2000. We guarantee our qualities and services.
ATTENTION!
Safety Operating & Maintenance Instructions must be followed.

Table of Contents
Ϭʳ Table of Contents ΗΗΗΗΗΗΗΗΗΗΗΗΗΗΗΗ 1
Ϭʳ Safety Instructions’ΗΗΗΗΗΗΗΗΗΗΗΗΗΗΗΗ 2
Ϭʳ Product DescriptionΗΗΗΗΗΗΗΗΗΗΗΗΗΗΗΗ 3
Ϭʳ Characters & FunctionsΗΗΗΗΗΗΗΗΗΗΗΗΗΗ 4
Ϭʳ Operation Manual ΗΗΗΗΗΗΗΗΗΗΗΗΗΗΗΗ 5
Ϭʳ Trouble – ShootingΗΗΗΗΗΗΗΗΗΗΗΗΗΗΗΗ 8
Ϭʳ Maintenance’ΗΗΗΗΗΗΗΗΗΗΗΗΗΗΗΗΗΗ 9
Ϭʳ Limited WarrantyΗΗΗΗΗΗΗΗΗΗΗΗΗΗΗΗΗ 10
Ϭʳ Diagram of Parts & ComponentsΗΗΗΗΗΗΗΗΗΗ 11
Ϭʳ Table of Parts & ComponentsΗΗΗΗΗΗΗΗΗΗΗ 12
Ϭʳ DiesΗΗΗΗΗΗΗΗΗΗΗΗΗΗΗΗΗΗΗΗΗΗ 13
Ϭʳ Operation Instructions ΗΗΗΗΗΗΗΗΗΗΗΗΗΗ 14
Ϭʳ Manufacture & Quality Certificate
Page: 1 KuDos Industrial Inc. U.S.A.

Operation Instructions
ϮDirection of CompressionΚ
Single-sided / Outward
ϮDirection of CompressionΚ
Outward
KuDos Industrial Inc. U.S.A. Page: 14

Dies
ϮHex DiesΰFor Copper Lugsα
Unit: mm
Die No. A B C
CU-16
7.20 3.12 14.00
CU-25
8.43 3.67 14.00
CU-35
10.00 4.33 16.00
CU-50
11.60 5.02 16.00
CU-70
13.70 5.95 15.60
CU-95
15.90 6.85 15.70
CU-120
17.98 7.79 16.00
CU-150
20.10 8.70 15.00
CU-185
22.33 9.67 14.00
CU-240
25.43 11.01 13.00
CU-300
28.44 12.32 11.20
CU-400
30.00 14.55 11.50
ϮHex DiesΰFor Solderless Terminalsα
Unit: mm
Die No. A B C
CU-8-14
7.40 3.50 8.00
CU-22
8.80 4.30 10.00
CU-38
11.50 5.40 11.50
CU-60-70
13.40 6.00 15.00
CU-80
15.00 6.75 18.00
CU-100
18.00 8.00 15.00
CU-150-180
21.00 9.10 13.00
CU-200
28.44 12.32 11.20
CU-325
30.00 14.56 11.50
Page: 13 KuDos Industrial Inc. U.S.A.

Safety Instructions
ϮFollow instructions to assure safety.
Thank you for using products. This handbook must be read carefully
prior to operating the product. Special attentions should be paid to the section
"Safety Instructions". Damages and injuries caused by improper uses of the
product are NOT included in our warranty. We would like to remind you to work
safely and keep this handbook on hand.
Goggles are recommended
during operation of the product.
Safety Operating & Maintenance
Instructions must be read carefully
prior to operating the product.
Keep hands off the compression
section while operating the
product.
This product is NOT an insulator.
Proper equipments should be
used to avoid electric shock.
ATTENTION
WARNING
KuDos Industrial Inc. U.S.A. Page: 2

Product Description
Ϯ
ϮϮ
ϮSubassemblies
Piston Set
C-Head
Cylinder Body
Moving Handle
Fixed Handle
Locking Pin
Locking Pin
Relief Valve
Page: 3 KuDos Industrial Inc. U.S.A.

Table of Parts & Components
No.
Q'ty
Part
No.
Q'ty
Part
1
1
Cylinder Body
44
1
Arresting Pin
2 1 Dust Seal 45 2 Spring Pin
3 1 O-Ring 46 1 Socket Head Cap Screw
4 1 Locating Screw 47 1 Guide Block
5 1 Release Lever 48 1 Dust Seal
6 1 O-Ring 49 3 Spring Washer
7 1 Compression Spring 50 1 Cap
8 2 Valve Screw 51 1 Spring Pin
9 2 Compression Spring 52 4 Bushing
10 2 Ball 53 1 Conical Pin
11 1 Compression Spring 54 1 Torsional Spring
12 1 Ball 55 1 Release Pin
13 1 Screw 56 1 FRP Pipe
14 2 Back Up Ring 57 1 Guide Bult
15 2 O-Ring 58 1 Insulation Cap
16 1 Compression Spring 59 1 Robber Handle Tube
17 3 Ball 60 1 Extention Tube
18 1 Set Screw 61 1 FRP Pipe
19 1 Ball 62 1 Spring Pin
20 1 Set Screw 63 1 Insulation Tube
21 1 64 1 Rubber Handle Tube
22 1 65 2 Socket Head Cap Screw
23 1 66 2 Crescent
24 1 67 1 Hinge Pin
25 1 68 1 Pumping Piston
26 1
Relief Valve Set
69 1 Arresting Pin
27 2 O-Ring 70 1 Oil Bag
28 1 O-Ring 71 1 Magnetic Bar
29 1 Solid Filter 72 1 Bung
30 1 Push-In Fastener 73 1 Main Piston
31 2 Compression Spring 74 1 Arresting Pin
32 1 Screw 75 1 Spring
33 1 Ball Seat 76 1 Compression Spring
34 1 Screw 77 1 Locating Pin
35 1 Insulation Cover 78 1 Back Up Ring
36 1 Hook Spring 79 1 O-Ring
37 1 O-Ring 80 1 Spring Rod
38 1 Funnel 81 1 Compression Spring Support
39 1 C Head 82 1 Inverse Ring
40 1 Spring Pin 83 1 Spring Pin
41 1 Locating Ring 84 1 Compression Spring
42 1 Stop Screw 85 1 O-Ring
43 1 Compression Spring 86 1 Back Up Ring
KuDos Industrial Inc. U.S.A. Page: 12

Diagram of Parts & Components
Page: 11 KuDos Industrial Inc. U.S.A.

Characters & Functions
ϭC-Head open : 32 mm
ϭMax. compression : 32 mmФcopper lugs
ϭMax. operating pressure : 700 bar / 10,000 psi
ϭExternal adjustable relief valve
ϭPressure relief valve for overload protection
ϭʳ Automatic low-/high-pressure conversion with rapid/mild operating
Motion
ϭʳ 180rotating head
Specifications
ϮItem Hydraulic Hand Compression Crimper
ϮModel No. UB-412
ϮMax. Pressure 700 bar / 10,000 psi
ϮMax. Output 12 Tons
ϮDimensions 590mm(L)150mm(W)70mm(H)
ϮNet Weight 4.4 kgs
ϮGross Weight 7.0 kgs
ϮAccessories KuDos plastic carrying case / Dies not included
KuDos Industrial Inc. U.S.A. Page: 4