Kuller KPG22-2 User manual

GASOLINE GENERATORSET
USER SMANUAL

Foreword
Thankyouforpurchasing ourgasolinegeneratorandhopethatyouwill enjoyoperatingyourunit,
oneofthefinestmodelsinthemarket.
ThisManualprovidesinformationregardingthesafeoperationandmaintenance ofthisproduct.It
isapplicableforModelsno.KPG22-2/KPG22/KPG28/KPG30/KPG42/KPG55/KPG80Egasoline
generators. Thismanualshouldbeconsideredapermanentpartoftheunitandshouldremainwith
theproductifitisresold.
Everyefforthasbeenmadetoensuretheaccuracyoftheinformationinthismanual.Wereservethe
righttochangethisproductandspecificationsatanytimewithoutpriornotice.
Important Message
Thismanualcontainsspecialmessagestobringattentiontopotentialsafetyconcerns,generator
damageaswellashelpfuloperatingandservicinginformation.Pleasereadalltheinformation
carefullytoavoidinjuryandmachinedamage.
Payspecialattentiontostatementswiththefollowingsymbolsandwords.
WARNING indicatesahazard,ifinstructionsarenotstrictlyfollowed,canresultinhuman
injuryordeath.
CAUTION indicatesahazard,ifinstructionsarenotstrictlyfollowed,couldresultinhuman
injuryand/orpropertydamage.
NOTE usestogivehelpfulinformation.

2
TABLEOFCONTENTS
Foreword ...1
TableofContents ....2
1. SafetyInstructions .3
2. IntroductiontoPartsand Components ..5
3. Pre-operationCheck/Inspection 6
3.1EngineOilLevel 6
3.2FuelLevel ..7
3.3AirCleaner .8
3.4Battery 8
3.5GroundingtheUnit .....8
4. StartingtheEngine 9
5. UseoftheGeneratorSet ... ...10
5.1 Grounding ...10
5.2 WattageofElectricalDevices ..10
5.3 ConnectingSequence 10
5.4 ConnectingMethod .11
5.5 InstructionsonAC Usage 11
5.6 InstructiononDCUsage .12
6StoppingtheEngine 13
7Maintenance 14
7.1 Maintenance Schedule 14
7.2 ReplacementofEngineOil .14
7.3 Maintenance ofSparkPlug .15
7.4 Maintenance ofFuelFilterCup ...15
8ElectricalStart ..16
9Storageand Transportation. .17
10 Troubleshooting ...18
11 Specifications 19

3
1. SafetyInstructions
CAUTION Read themanualcarefully.Donotoperatetheequipmentuntilyouhave read the
manualandfamiliarizedyourselfwiththesafety,assembly,operation,and
maintenance instructions.
CAUTION Thisequipmentshouldonlybeoperatedonastable, levelsurface.
CAUTION Don toverload theunit, oritsservice lifewill beshortened.
CAUTION Don toperateorstoretheunit inhumidplacesand/oronmetalsurfaces.
Don’toperatetheunitinenclosedorpartiallyenclosedplaces,suchasrooms,basements,
garages, caves, tunnels, etc (Figure1)
WARNINGDANGER:CarbonMonoxide. Using ageneratorindoors(orenclosedorpartially
enclosedplaceswithoutgoodventilation)CAN KILLYOU INMINUTES.
GeneratorexhaustcontainsCarbonMonoxide, acolorless, odorless, butdeadlygas.
Figure1 Figure2
Don’toperatetheunitunderwetcircumstances (Figure2)
WARNING DANGER:ElectricShock.Thegeneratorproducespowerfulvoltage,operationin
wetcircumstancescanresultinelectrocution.
Don’tconnecttheunittobuildingcircuit (Figure3)
WARNINGDANGER:Fireand EquipmentDamage. Improperconnectionmayresultin
generatordamageorafire.
Figure3 Figure4
Keepinflammablesatleast1meteraway fromtheunit (Figure4)
WARNINGDANGER:Fireand/orExplosion. Thegeneratorsetproducesheatwhenitis
working.Operationnearinflammablescancausetheinflammablesover-heatedand
thuscauseafire.
Prohibittosmokeduringfuelfilling (Figure5)

4
WARNINGDANGER:Fireand/orExplosion. Gasolineanditsvaporsarehighlyflammable
andexplosiveundercertainconditions.Gasolineanditsvaporcaneasilybeignited
bycigaretteends, aswellassparks, openflames, hotsurfaces, etctoresultinfireor
explosion.
Figure5 Figure6Figure7
Takecaretoavoidfuelspillagewhenfilling. (Figure6)
WARNINGDANGER:Fireand/orExplosion. Gasolinespillageanditsvaporsarehighly
flammableandexplosiveundercertainconditions.
Beawaretofillfuelafterstoppingtheengine. (Figure7)
WARNINGDANGER:Fireand/orExplosion. Gasolineanditsvaporsarehighlyflammable
andexplosiveundercertainconditions.
Beawareofhotsurfaces.
WARNINGDanger:Burns. Themufflerisveryhotduringand/orimmediateafterengine
operation.Accidentalcontactwithhotsurfacessuchasthemufflerwillresultin
seriousburns.
1.9Keepchildrenand otherpeopleaway fromtheunitduringoperation.

5
2. IntroductiontoPartsand Components
Mainpartsandcomponents oftheunitareillustratedasfollows:
Figure8
1. FuelGauge2. FuelTankCover3.ACPlug Socket
4. CircuitBreaker5.Voltmeter6. Dipstick
7. IgnitionSwitch8. DrainPlug 9. RecoilStarter
10. FuelSwitch11.AirCleaner12. ChokeLever
13. GroundTerminal14. Muffler15. SparkPlug
Note:Picturesanddrawingsusedinthismanualareforreference onlyanddonotrepresentany
specificmodel.

6
3. Pre-operationCheck
Pleasedothefollowing preparationbeforeoperationtoensurethereliablefunctionoftheunit,orit
mayresultinequipmentdamageandservice lifeabridgement.
EngineOilLevel
Littleengineoilisfilledintheenginewhenyoupurchasetheunit.Beforeoperatingtheunit,
pleasefillinadequateamountofengineoilofthepropertype.
Theoilcapacityofthemachineis0.45 Lfor1200 and1300,0.6Lfor2500(E) 、3000(E)and
3200(E), and1.1Lfor3500(E)up to7500(E).
SAE10W-30 engineoilisrecommendedforgeneral,
all-temperatureusage. Otherviscositiesoil(asshown
inthechart)maybeusedwhentheaverage
temperatureinyourarea iswithintheindicatedrange.
NOTE:Dothecheckonlywhentheunitstops operationonalevelground.
Takeouttheoilfillercoverandhavethedipstickcleaned(Figure9)
Figure9 Figure10
Insertthedipstickintotheoilfillerholewithoutscrewingitin(Figure10)
Iftheoil levelisbelowthelowermarkofthedipstick,
add oiltoitshighermark(Figure11)
Re-screwintheoilfillercover/dipstickandfastenitsecurely(Figure12)
FuelLevel
Toensurethesmoothperformance oftheunit,fresh,unleadedgasoline90# orhigheris
recommendedtobeaddedintotheenginebythefollowing steps.
Puttheunitonalevelsurface.
Removethefuelfillercover(Figure13)
SurroundingTemperature

7
Checkthefuellevel,andadd fuelifnecessary.Besurenottoaddtoo full.Fuelcapacityfor
themachine:3L(1200),6L(1300),15L(2500[E],3000[E],3200[E]),and25L(3500[E]up to
7500[E])(Figure14)
CAUTION Thefuelexpansioninthetankcanresult infuelspillageandpossiblefireorexplosion.
Pleasedon tadd fueltotheceilingofthetanktoleaveroomforfuelexpansion.
Fill fueltotheshoulderofthefuelfilter/Strainer.(Figure15)
Re-mountthefuelfillercoverandtightenitwell(Figure16)
CAUTIONDon’taddamixtureofgasolineand engineoilusedfor2-strokepetrolengines.
Don’tusestalefuel.
Avoidforeignmattersgettingintothetank, suchasdusts, wateretc.
Drainfuelinthetankand carburetoriftheunitisnottobeusedforlongtime
asfueldegenerationowingtolong-timestoragemay causeitdifficulttostart
theengine.
AirCleaner
Removetheaircleanerhousing(Figure17)
Checkittosee iftheaircleanercoreisintactand/orclean.Ifitisbroken,haveitreplaced
withanewone.
Ifthecoreisdirty, haveitcleanedinthefollowingway. (Figure18)
a) Cleanthecoreincleansing solvent

8
b) Dryitup
c) Dipafewdrops ofengineoilonit
d) Squeeze outexcessoil
Putthefilterelementbacktoitsoriginalplace,mountthecover and
fastenitsecurely(Figure19)
3.4Battery(ForElectricalStartModelsonly)
3.4.1Checkthebatteryandconnectingports.
3.4.2Checkeachcellofthebatterytosee iftheelectrolytelevelofthebatteryisbetweentheupper
andlowerlevelmarkedonthebattery. (Figure20)
1. UpperLevel
2. LowerLevel
3.4.3Checkthespecificgravityofelectrolyte
3.5GroundingtheUnit
Keepthegeneratorproperlygroundedtoavoidelectrocution.
(Figure27)
Thereisagroundingnutonthelowerrightofthecontrol
panel.Connectthenutandtheearthfirmlywithawire
beforeoperation.
WARNING DANGER:ElectricalShock.Failuretoproperlygroundthegeneratorcanresult
inelectrocution.

9
4. StartingtheEngine
NOTE Beforestartingtheenginebesurethatallthepre-operationcheckhasbeendone.
Unplug all ACsockets todisconnectloads
Checkiftheunithasbeenproperlygrounded.
Checkthelevelofengineoil andfuel.
SetthefuelswitchtoONposition(Figure22)
SettheChokeLevertoOFF position(Figure23)
NOTE Don tclosethechokewhentheengineishot.
SettheIgnitionSwitchtoON positionforhandstartmodels;Turnthekey-switchtoON
positionforE-startunits(Figure24)
Pull up theStartingHandlegentlyuntil resistance isfelt,thenpullitup rapidly.Putbackthe
handleslowlytoavoiddamagetothestartingsystem.Turnthekey-switchtoSTARTpositionfor
E-startModels, fordetailspleaseconsultChapter8.(Figure25)
Iftheenginefailstostart,pleaseturnonthechokeleverandrepeatwhatyoudo inSection4.6.
WARNING Aftertheenginestarted,releasethestartinghandlegentlytoavoidpersonalinjury
and/orequipmentdamageduetothebouncingback.
Once theengineisstarted,setthechokelevertoON position. (Figure
26)