KYE Systems Corp. Genius SP-i200 User manual

ServiceGuide SP-i200
Version : 1.0 Page 1 of 15
SERVICE GUIDE
KYESYSTEMS CORP.
SP-i200
Version : 1.0

ServiceGuide SP-i200
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RevisionHistory
Version Date Change
1.0 04/11/2006

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Table of Contents
Revision History …………………………………………………………………….2
Table of Contents ……………………………………………………………………3
Getting Started ………………………………………………………………………4
Conventions Used in this Guide ……………………………………….4
Safety Precautions ……………………………………………………..4
Chapter 1. How to Handle Defective Returns……………………………………..5
1.1 Overview …………………………………………………………..5
1.2 Problems …………………………………………………………...6
1.2.1 One or more channels no sound ………………..…7
1.2.2 Power LED (indicator) no light………………....…8
1.2.3 Volume no function...…………………….………..8
Chapter 2. Specifications …………………………………………………………9
Chapter 3. Block Diagram ……………………………………………………….10
Chapter 4. Exploded View ……………………………………………………….11
Chapter 5. Part List ………………………………………………………………12
Chapter 6. Schematic Diagram …………………………………………………..13
PCB Service Printing ………………………………………………. 14
Chapter 7. Important Notes ………………………………………………………15
7.1 Packing Requirement for Sending the PCB Assembly by Post …..15
7.2 Short of Spare Parts while Repairing a Speaker System …………15

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Getting Started
Conventions Used in this Guide
Pay Special Attention: Instructions that are important to remember and
may prevent mistakes .
Caution: Information that, if not followed, may result in damage to the
product.
Safety Precautions
The following precautions should be observed in handling the speaker
Described in this guide :
Place the speakers on a flat, level and stable surface.
Do not place the speakers in environments subject to mist, smoke,
vibration, excessive dust, salty or greasy air, or other corrosive gases
and fumes.
Do not drop or jolt the speakers.
Do not allow anything to drop into the subwoofer case through its
ventilator, as it could result in fatal electric shock or fire .
Place the unit far enough from other equipments for good heat
dissipation .
Disconnect the AC power cord from the AC outlet before performing
any maintenance on the speakers .
Do not perform any maintenance with wet hand .
Prevent foreign substances, such as water, other liquids or chemicals ,
From entering the speakers while performing maintenance procedures
on the speakers .

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Chapter 1. How to Handle Defective Returns
1.1 Overview
Verifying problems
Proceeding necessary tests
Receiving Defective speakers from
Customers
Analyzing possible malfunction
causes
Deciding & proceeding the
rectification methods
Replace necessary defective parts
Proceeding tests to
Verif
y
if the s
p
eaker is
functionin
g
normall
y
Return the speakers with
proper
repackaging to customers
Function NG
Function OK
Function OK
Function NG

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1.2 Problems
Item Problem Description
1.2.1 Oneormorechannelsnosound
1.2.2 PowerLED(indicator)nolight
1.2.3 Volumenofunction

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Attention
1.2.1 One or more channels no sound
Problem
Solutions
Please follow the numbered sequence marked within parenthesis given in individual
Flow chat, in that this is the best-recommended sequence to rectify the problems .
One or more channels no sound
Short circuit or PCB
crack Defective U5,U6 Speaker cable
dis-connect or speaker
damaged
Check solder joints on
PCB
Check and Replace
defective IC
Re-connect speaker
cable or replace
defective speaker(s)
Analyzer and
Identify the Causes

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1.2.2 Power LED (indicator) no light
Problem
Solutions
1.2.3 Volume no function
Problem
Solutions
Power LED (indicator) no light
Power switch SW1 or
LED defective Defective U3,D3, Q1,Q2,Q3 DC cord of adaptor
disconnected or
defective
Re-solder or replace
defective component(s)
Analyzer and
Identify the Causes
Volume no function
Short circuit or PCB
crack
Defective
SW2,SW3,U4,U5
Check solder joints on PCB
Analyzer and
Identify the Causes
Check and Replace defective
components

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Chapter 2. Specifications
NO. Description Unit Specifications
1 Out Power at THD 10% W ≧3
2 Sensitivity mV 630 ±50
3 Freq. Response (Ref:-3dB) Hz 20Hz ~ 20KHz
4 Separation dB ≧60
5 S/N ratio dB ≧60
6 Hum & Noise Vol:max mV ≦ 10

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Chapter 3. Block Diagram
AUDIO IN
Volume
Increase
Power
Amplifier
R.CH Speaker
AC IN
L.CH Speaker
Volume
Decrease
Power
Conditioner

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Chapter 4. Exploded View

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Chapter 5. Part List
No. DESCRIPTION Qty UNIT Part No.
1 SP-i200/Body(Black) 1 PC 10-101-01
2 SP-i200/Body(White) 1 PC 10-101-02
3 Speaker 48mm 4ohm 3W 2 PC E1049-18
4 PCBA, SP-i200 1 PC 10-101-03
5 IC, HEF4013BT 1 PC E1065-33
6 IC, AIC731-33PV 1 PC E1065-30
7 IC, MIC 39102BM 1 PC E1065-32
8 IC, 74HCU04PW 1 PC E1065-31
9 IC, AD82550 1 PC E1065-27
10 IC, 12250 1 PC E1065-28
11 Adaptor, 120V:6VDC & 0.8A E1074-82
12 Adaptor, 220V:6VDC & 0.8A-A E1074-86
13 Adaptor, 220V:6VDC & 0.8A-K E1074-87
14 Adaptor, 230V:6VDC & 0.8A E1074-81
15 Adaptor, 240V:6VDC & 0.8A-AU E1074-88
16 Adaptor, 240V:6VDC & 0.8A-UK
1 PC
E1074-83
17 Audio Cable, SP-i200(Black) 1 PC I2043
18 Audio Cable, SP-i200(White) 1 PC I2043-1
19 S/N Label ( on body & Gift Box ) 2 I2062
20 Pouch, SP-i200 1 PC M4067-3
21 Manual, SP-i200 1 PC M4006-12
22 Gift Box, SP-i200 1 PC M4005-41
23 Round Yellow Type Label (on Gift Box ) 2 PC 1-102-01
24 PE Bag, SP-i200/Gift Box 1 PC I2064
25 Carton, SP-i200 1/10 PC I2057

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Chapter 6. Schematic Diagram

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PCB Service Printing

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Chapter 7. Important Notes
7.1 Packing Requirement for Sending the PCB Assembly by Post
PCB assembly is a kind of sophisticated electronic circuit board. Well
packing will be required when sending them by post.
* Some sophisticated IC components are mounted on the PCB assembly,
hence it is necessary to pack each PCB assembly with a separate static
protecting bag, in order to avoid static electricity.
* Reliable external packing is also very important when sending PCB
assembly by post, in that it would avoid unnecessarily lost or damage.
7.2 Short of Spare Parts while Repairing a Speaker System
If you are short of spare parts when you have some speaker systems waiting
to be repaired, it would be recommended to take the necessary parts from
local service center or agent.