kymati KY-RAY 3D.03.01 User manual

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KY.MAN.0164 (2.0) KY-RAY 3D.03.01 User Manual
Doc.- No.: KY.MAN.0164
Version: 2.0
Date: 16.06.2021
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KY-RAY 3D.03.01 User Manual

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KY.MAN.0164 (2.0) KY-RAY 3D.03.01 User Manual
Doc.- No.: KY.MAN.0164
Version: 2.0
Date: 16.06.2021
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Document Status
Doc - ID Doc.- No.: KY.MAN.0164
Version: 2.0
Document
Status
Draft
X Released
Name / Function
Date
Signature
Document
prepared by
Martin Glänzer / Chief Technical Officer
16.06.2021
Document
checked by
Martin Glänzer / Chief Technical Officer
16.06.2021
Document
checked by
Michael von Voithenberg / QA
16.06.2021
Document
released by
Alexandros Elefsiniotis / Product Manager
16.06.2021

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KY.MAN.0164 (2.0) KY-RAY 3D.03.01 User Manual
Doc.- No.: KY.MAN.0164
Version: 2.0
Date: 16.06.2021
Page: 3 of 36
Documents Cancellation Notification:
The following documents/versions are cancelled and no longer valid with the release of this
document/version.
Doc Number
Version
Name
Document Change Details
Change Changed
Chapters Description of Change
No. Date Version
1 02.04.2021 1.0 All First Release
2 16.06.2021 2.0 All Second Release
3
Reference Documents
Siglum
Doc Number
Title
RD-1 KY.MAN.0138 KY-RAY 3D.03.01 Datasheet
RD-2 KY.MAN.0068 KYMATI Interface Control Document
*Appropriate version to be obtained from supplier

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Version: 2.0
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Table of Content
Documents Cancellation Notification: ............................................................................... 3
Document Change Details .................................................................................................. 3
Reference Documents ......................................................................................................... 3
Table of Content .................................................................................................................. 4
List of Figures ..................................................................................................................... 6
List of Tables ....................................................................................................................... 6
List of Abbreviations ........................................................................................................... 7
1 General Information ................................................................................................... 9
2 Warnings and Notices ...............................................................................................10
2.1 General Notes ......................................................................................................10
2.2 Signal words and their meaning .........................................................................10
2.3 Declaration of Conformity ...................................................................................11
2.4 Compliance Statement USA ................................................................................12
2.5 Compliance Statement Canada ...........................................................................12
2.6 Health and Safety Liability Statement ................................................................12
2.7 Copyright ..............................................................................................................13
2.8 End of Life WEEE Statement ...............................................................................13
3 System Description ...................................................................................................14
3.1 System Overview .................................................................................................14
3.2 System Technical Data ........................................................................................14
3.3 Intended Use ........................................................................................................14
4 Device Description ....................................................................................................15
4.1 Mechanical Data ...................................................................................................15
4.2 Mounting ..............................................................................................................17
4.3 Interfaces ..............................................................................................................19
4.4 Power Supply .......................................................................................................20
4.5 Connectors ...........................................................................................................20
4.6 Indicators .............................................................................................................21
4.7 Warranty Seal & Product Label ...........................................................................22
5 System Installation ....................................................................................................23

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5.1 Wiring Diagram ....................................................................................................23
6 Setting Up the Devices and System Operation .......................................................25
6.1 Installation of the KY-RAY 3D.03.01 Sensor ......................................................25
6.2 Powering Up .........................................................................................................26
6.3 Initial Configuration .............................................................................................26
6.4 Running the System ............................................................................................31
6.5 Turning off the System ........................................................................................31
7 Operational Limitations ............................................................................................32
7.1 Target separation .................................................................................................32
7.2 Simultaneous Operation ......................................................................................32
8 Maintenance and Repair ...........................................................................................33
8.1 Replacement of Equipment .................................................................................33
8.2 Cleaning and Painting .........................................................................................33
8.3 Connectors ...........................................................................................................33
9 Troubleshooting ........................................................................................................34
9.1 Diagnostic Information and LED Status .............................................................34
9.2 Plug does not fit ...................................................................................................35
10 Contact and Responsible Party ................................................................................36

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List of Figures
Figure 1: Declaration of Conformity ......................................................................................11
Figure 2: Crossed-Out Wheelie Bin ......................................................................................13
Figure 3: KY-RAY 3D.03.01 side definition ...........................................................................15
Figure 4: KY-RAY 3D.03.01 Mechanical Drawing (Front View) .............................................16
Figure 5: KY-RAY 3D.03.01 Mechanical Drawing (Back View) .............................................16
Figure 6: KY-RAY 3D.03.01 Mechanical Drawing (Left Side View) .......................................17
Figure 7: KY-RAY 3D.03.01 Mechanical Drawing (Bottom View) ..........................................17
Figure 8: Recommended KY-RAY 3D.03.01 mounting .........................................................18
Figure 9: Falling Protection KY-XTRA.M.03.01 .....................................................................18
Figure 10: KY-RAY 3D.03.01 Physical Interfaces .................................................................19
Figure 11: Bottom side X1 (DC/RS-485 connector) & X2 (Ethernet / PoE connector) ...........20
Figure 12: Connector X1 pin diagram (front view of male connector with pin numbers) ........20
Figure 13: Connector X2 pin diagram (front view of male connector with pin numbers) ........21
Figure 14: Warranty Seal ......................................................................................................22
Figure 15: Sensor Wiring Options .........................................................................................24
Figure 16: Orientation of the Device .....................................................................................25
Figure 17: Network Configuration .........................................................................................26
Figure 18: Discover devices using the Quickstart GUI ..........................................................27
Figure 19: Connect to a specific device ................................................................................28
Figure 20: Perform a first measurement ...............................................................................29
Figure 21: Change scenario configurations ..........................................................................30
Figure 22: Upload firmware ..................................................................................................31
Figure 23: KY-RAY 3D.03.01 Physical Interfaces .................................................................34
List of Tables
Table 1: List of Abbreviations and Terms .............................................................................. 8
Table 2: Pin Definition X1 (DC/RS-485 connector) ...............................................................21
Table 3: Pin Definition X2 (Ethernet Connector) ...................................................................21

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KY.MAN.0164 (2.0) KY-RAY 3D.03.01 User Manual
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List of Abbreviations
Acronym Definition
AC Alternating Current
CCC China Compulsory Certification
CE European Conformity Marking
DC Direct Current
DE Germany
ETH Ethernet
ETSI European Telecommunications Standards Institute
EU European Union
FCC Federal Communications Commission
FW Firmware
GND Ground
HF High Frequency
HVIN Hardware Version Identification Number
HW Hardware
IC Identification number
ICD Interface Control Document
ID Identification
IEC IEC System of Conformity Assessment Schemes for
Electrotechnical Equipment and Components
IEEE
Institute of Electrical and Electronics Engineers
ISED Innovation, Science and Economic Development
ISM Industrial Scientific Medical Frequency Band
LAN RAYal Area Network
LED Light Emitting Diode
LOS Line of Sight
MAC Medium Access Control
N.A. Not applicable
PE Protective Earth
PMN Product Marketing Name
PoE Power over Ethernet
QA Quality Assurance
RAL RAL Colour Code
REACH Registration, Evaluation, Authorisation and Restriction of
Chemicals
RF Radio Frequency
RX Receive
SN Serial Number
SNR Signal to Nose Ratio
SW Software
TX Transmit

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KY.MAN.0164 (2.0) KY-RAY 3D.03.01 User Manual
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Version: 2.0
Date: 16.06.2021
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Acronym Definition
UDP User Datagram Protocol
VAC Voltage AC
VDC Voltage DC
WEEE Waste Electrical and Electronic Equipment Directive
Table 1: List of Abbreviations and Terms

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KY.MAN.0164 (2.0) KY-RAY 3D.03.01 User Manual
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Version: 2.0
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1 General Information
The purpose of this user manual is to provide the required information to install, configure and
operate the KY-RAY 3D.03.01 System.
The user manual provides information to the following aspects:
 System description including the principles of KY-RAY 3D.03.01 operation
 Description of the individual KY-RAY 3D.03.01 parts/segments
 Mechanical installation
 Configuration of the KY-RAY 3D.03.01 system
 KY-RAY 3D.03.01 performance and limitations
 Maintenance, repair, and troubleshooting
Please read this user manual carefully before powering up and start working
with the KY-RAY 3D.03.01 system.

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2 Warnings and Notices
2.1 General Notes
This manual is subject to change.
Before installing and starting up a device, please observe the safety instructions listed in the
following sections. This will help you use the device in the appropriate way and avoid making
serious errors that may impair your health and damage the devices. We therefore recommend
that you keep this manual near the devices.
Please observe the relevant user documentation when installing and operating the system.
This product has been tested and found to comply with the product safety requirements
according to Chapter 2.3.
KYMATI GmbH is not liable for any damages caused by unauthorised modifications of the
devices.
Changes or modifications not expressly approved by the party responsible
for compliance could void the user’s authority to operate the equipment.
The devices satisfy the requirements of the EU regulation Electromagnetic
Compatibility, Low Voltage Directive, RoHS as well as, REACH and RED
Directives. The devices for ETSI member states carry the CE mark of
conformity
(CE = Communauté Européenne = European Union).
Further to the above mentioned, be advised that all pictures are for information only and
information provided in this document are subject to change without notice and do not
represent a commitment on the part of KYMATI GmbH.
2.2 Signal words and their meaning
DANGER indicates a hazardous situation which, if
not avoided, will result in death or serious injury
Info: not used in this manual
WARNING indicates a hazardous situation which, if
not avoided, may result in death or serious injury.
CAUTION indicates a hazardous situation which, if
not avoided, may result in minor or moderate injury.
NOTICE indicates a very important message.
All devices comply with the limits for a Class B digital device,
pursuant to Part 15 of the Federal Communications Commission
(FCC) rules and therefore carry the FCC mark.

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2.3 Declaration of Conformity
Figure 1: Declaration of Conformity

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2.4 Compliance Statement USA
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two
conditions:
(1) This device may not cause interference.
(2) This device must accept any interference, including interference that may cause undesired
operation of the device.
2.5 Compliance Statement Canada
This device contains licence-exempt transmitter(s)/receiver(s) that comply with Innovation,
Science and Economic Development Canada’s licence-exempt RSS(s). Operation is subject
to the following two conditions:
(1) This device may not cause interference
(2) This device must accept any interference, including interference that may cause undesired
operation of the device.
Cet appareil contient des émetteurs / récepteurs exemptés de licence conformes aux RSS
(RSS) d'Innovation, Sciences et Développement économique Canada. Le fonctionnement est
soumis aux deux conditions suivantes:
(1) Cet appareil ne doit pas causer d'interférences
(2) Cet appareil doit accepter toutes les interférences, y compris celles susceptibles de
provoquer un fonctionnement indésirable de l'appareil.
2.6 Health and Safety Liability Statement
The ultimate responsibility for health and safety in connection with the installation and
operation of the KY-RAY 3D.03.01 system lies with the customer. The units comply with the
relevant regulations as stated in section 2.3. KY-RAY 3D.03.01 operators should ensure that
the health and safety regulations of the relevant country and site operations are met, and health
and safety instructions are followed.
This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable
protection against harmful interference when the equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio frequency energy and, if
not installed and used in accordance with the instruction manual, may cause harmful
interference to radio communications. Operation of this equipment in a residential area is likely
to cause harmful interference in which case the user will be required to correct the interference
at his own expense.
In order to comply with FCC and ISED RF Exposure requirements, this device
must be installed such that a minimum separation distance of 20cm is
maintained between the device and all persons during normal operation.

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2.7 Copyright
This manual and all included documents are subject to copyright by KYMATI GmbH. All rights
reserved.
It is not allowed to duplicate and/or transfer them (or parts of it) to a third party, to pass them
on or to make use of their content. To do so, the explicit permission of KYMATI GmbH is
required. Infringements may be punished and will lead to compensation. Information and
figures in this document are subject to change without notice.
2.8 End of Life WEEE Statement
WEEE Disposal Instructions
In accordance with the European Union WEEE directive 2002/96/EC, KYMATI will arrange for
the collection and treatment of Waste Electrical and Electronic Equipment (WEEE) put on the
EU market after 13 August 2005 at no expense to the customer.
Equipment falling into this scope are marked with the KYMATI company label and name and
with the “crossed-out wheelie bin” label. This label on the product or its packaging indicates
that this product must not be disposed of with household waste. Instead, it is the user’s
responsibility to return it to KYMATI GmbH for proper disposal following current national
regulatory requirements.
Figure 2: Crossed-Out Wheelie Bin
WEEE collection by KYMATI GmbH
The process for collection of WEEE from a European RAYation may be subject to change
between the time when a customer purchases our product, and years later when they
ultimately decide to dispose of it. The current process will be available from the KYMATI GmbH
on written request.
Please take note that the KYMATI GmbH Company will refuse collection of WEEE, which has
been used in a particularly hazardous environment, such as nuclear or subsequently been
contaminated or polluted with hazardous substances such as propulsion fluids, oil, etc.
KYMATI GmbH company products are provided through business-to-business activities only.
Those consumers who have obtained KYMATI GmbH products through other sources should
return those products to their vendor.
KYMATI’s WEEE registration number is "KYMATI GmbH DE 16389341"
Information for WEEE disposal by user
This equipment does not require any special dismantling instructions, hence there is nothing
listed in this manual. The equipment also does not contain any dangerous substances and
preparations.

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3 System Description
3.1 System Overview
A KY-RAY 3D.03.01 is a 3D Radar sensor that can detect targets in his antenna field of view.
The sensor measures the distance, azimuth angle, elevation angle and the radial speed. A
target is a radar detection without any clustering or tracking.
The unit need to be powered with either via DC power supply or PoE (802.11af). The unit
needs to be connected either via Ethernet or RS-485. Figure 1 shows the complete system
including mounting bracket, which allows mounting on any suitable structure. If other interfaces
are necessary, e.g. ProfiNET, ProfiBus, Ethernet/IP, ModBus, can be provided via the KY-
XTRA B interface devices.
For FCC and CA, the system is for fixed operation only. This includes
installation in fixed equipment, even if the sensor itself moves within the
equipment.
3.2 System Technical Data
For the technical data please refer to the Datasheet of the device (refer to RD-1). The latest
datasheet can be downloaded from the KYMATI webpage (www.kymati.com)
3.3 Intended Use
A KY-RAY 3D.03.01 radars provide distance, elevation angle, azimuth angle and speed. All
system components shall only be used for the above operation and every other use is
unintended. The manufacturer will not be responsible for damages caused through incorrect
usage.
Incorrect usage may be, but is not limited to:
 Any other use except of the intended application
 Noncompliance of the provided connectors
 Operation outside of defined environment conditions
 Disassembling of any of its components
 Usage of components and spare parts, which are not in the manufacturer's scope of
delivery or are not authorized by the manufacturer
The system is not certified for safety critical
applications. The KY-RAY 3D.03.01 therefore does not
satisfy any safety class requirements and must only be
used as assisting system in safety-critical applications,
such as anti-collision.

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4 Device Description
The following chapter describes the sensor mechanics as well as the electrical interfaces in
detail.
4.1 Mechanical Data
Colour
The unit is powder coated in colour RAL 5001 – The painting is non-conductive.
Dimensions
The following figures specify the outside dimensions as well as the mechanical and electrical
connection points.
All dimensions in mm.
Figure 3: KY-RAY 3D.03.01 side definition

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Figure 4: KY-RAY 3D.03.01 Mechanical Drawing (Front View)
Figure 5: KY-RAY 3D.03.01 Mechanical Drawing (Back View)

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Figure 6: KY-RAY 3D.03.01 Mechanical Drawing (Left Side View)
Figure 7: KY-RAY 3D.03.01 Mechanical Drawing (Bottom View)
4.2 Mounting
The KY-RAY 3D.03.01 has 4 x M6x13 bolts (at the rear) for mounting purpose. Use only
stainless steel M6 DIN 985 nuts plus 6,4 mm washer according to:
 1.4301 / AISI 304 / V2A (X5CrNi18/10) or
 1.4571 / AISI 316 / V4A (X6CrNiMoTi17-12-2)
to mount the bracket.
For safety reasons only self-securing stainless-steel
nuts with a strength value of 12.9 shall be used.
The device can be mounted in any position. There should be nothing in the proximity of the
sensor that blocks the air convection (see Figure 8). It is recommended to install the KY-RAY
3D.03.01 with the original KYMATI bracket (KY-XTRA M.01.01 – more information can be
found under www.kymati.com).

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If there is rain or similar situations where water can fill
the hole of the pressure valve it is not allowed to mount
the device with the pressure valve (see chapter 4.3) on
the top side.
The KY-RAY 3D.03.01 shall be mounted tightly so that it cannot be moved unintentionally.
Figure 8: Recommended KY-RAY 3D.03.01 mounting
A falling protection is recommended for the device to
avoid any accidents or damages. A falling protection as
shown below is available (Ordering Code KY-
XTRA.M.03.01). It is recommended to use one of the
4xM6 bolts on the back of the device.
Figure 9: Falling Protection KY-XTRA.M.03.01

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4.3 Interfaces
A brief description of the interfaces is given below.
Figure 10: KY-RAY 3D.03.01 Physical Interfaces
(1) Plug for DC – IN / RS-485 (X1)
Power/RS-485 connector (X1) to power the device and to communicate via RS-485
(2) Ethernet (X2)
Ethernet connector (X2) to communicate with the device and to power the device via
PoE (802.11af).
(3) Pressure Valve
The pressure valve ensures that temperature changes do not cause any water
ingression into the housing as well as prevents overpressure in case of heat.
(4) Power LED
(5) Status LED
(6)-(9) Information LEDs
All LEDs are described in chapter 4.6
Use connector covers if connectors are not used. The
specified IP rating is only given with connectors or
covers mounted.

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4.4 Power Supply
The sensor shall be powered with either a DC power supply via the X1 connector or via X2
connector (PoE - 802.15af) or plugging both is also allowed.
The power supply for the sensor must comply with the
ES1 limits and the voltage range stated in the datasheet.
The sensor is protected with a reverse polarity circuit to
avoid damages. In case there is a wrong polarity the
power LED will not illuminate, and the user must remove
the power immediately.
4.5 Connectors
The sensor has 2 x M12 connectors located on the bottom side of the device. To avoid faulty
connection the connectors are coded differently and on top female / male.
Figure 11: Bottom side X1 (DC/RS-485 connector) & X2 (Ethernet / PoE connector)
X1: DC/RS-485 connector:
Connector type: M12 according to IEC 61076-2 -101, 102 & 109, 5 pin, male, A-coding,
material: Zinc Die Cast (default) or 1404 Steel (on customer request)
Figure 12: Connector X1 pin diagram (front view of male connector with pin numbers)