kymati KY-LOC 1D.02.01 User manual

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KY.MAN.0105 (6.0) KY-LOC 1D.02.01 User Manual
Doc.- No.: KY.MAN.0105
Version: 6.0
Date: 14.12.2021
Page: 1 of 83
KY-LOC 1D.02.01 User Manual

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KY.MAN.0105 (6.0) KY-LOC 1D.02.01 User Manual
Doc.- No.: KY.MAN.0105
Version: 6.0
Date: 14.12.2021
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Document Status
Doc - ID
Doc.- No.: KY.MAN.0105
Version: 6.0
KY.MAN.0105_KY-LOC_1D.02.01_User_Manual
Document
Status
Draft
X Released
Name / Function
Date
Signature
Document
prepared by
Alexandros Elefsiniotis / Technical Team
14.12.2021
Document
checked by
Martin Glänzer / Chief Technical Officer
14.12.2021
Document
checked by
Michael von Voithenberg / QA
14.12.2021
Document
released by
Alexandros Elefsiniotis / Product Manager
14.12.2021

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KY.MAN.0105 (6.0) KY-LOC 1D.02.01 User Manual
Doc.- No.: KY.MAN.0105
Version: 6.0
Date: 14.12.2021
Page: 3 of 83
Documents Cancellation Notification:
The following documents/versions are cancelled and no longer valid with the release of this
document/version.
Doc Number
Version
Name
Document Change Details
Change Changed
Chapters Description of Change
No. Date Version
1 24.11.2020 1.0 All First Version
2 03.02.2021 2.0 All Minor Error corrections
3 05.02.2021 3.0 2.3-2.5,4.4 DoC Update USA and Canada. Power Supply and ES1
Limit added
4 17.05.2021 4.0 2.3-2.6, 3.1,
4.5
Corrections for FCC and CA and corrected Connector
Pins of X1
5 31.05.2021 5.0 All Release 5.0
6 14.12.2021 6.0 All Release 6.0
Reference Documents
Siglum
Doc Number
Title
RD-1 KY.DOC.0124 Datasheet
*Appropriate version to be obtained from supplier

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KY.MAN.0105 (6.0) KY-LOC 1D.02.01 User Manual
Doc.- No.: KY.MAN.0105
Version: 6.0
Date: 14.12.2021
Page: 4 of 83
Table of Content
Documents Cancellation Notification: ............................................................................... 3
Document Change Details .................................................................................................. 3
Reference Documents ......................................................................................................... 3
Table of Content .................................................................................................................. 4
List of Figures ..................................................................................................................... 6
List of Tables ....................................................................................................................... 8
List of Abbreviations ........................................................................................................... 9
1 General Information ..................................................................................................11
2 Warnings and Notices ...............................................................................................12
2.1 General Notes ......................................................................................................12
2.2 Signal words and their meaning .........................................................................12
2.3 Declaration of Conformity ...................................................................................13
2.4 Compliance Statement USA ................................................................................14
2.5 Compliance Statement Canada ...........................................................................14
2.6 Health and Safety Liability Statement ................................................................14
2.7 Copyright ..............................................................................................................15
2.8 End of Life WEEE Statement ...............................................................................15
3 System Description ...................................................................................................16
3.1 System Overview .................................................................................................16
3.2 System Technical Data ........................................................................................16
3.3 Range Measurement & Range Computation ......................................................16
3.4 Intended Use ........................................................................................................17
4 Device Description ....................................................................................................18
4.1 Mechanical Data ...................................................................................................18
4.2 Mounting ..............................................................................................................20
4.3 Interfaces ..............................................................................................................23
4.4 Power Supply .......................................................................................................24
4.5 Connectors ...........................................................................................................24
4.6 Indicators .............................................................................................................25
4.7 Warranty Seal & Product Label ...........................................................................26

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KY.MAN.0105 (6.0) KY-LOC 1D.02.01 User Manual
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Version: 6.0
Date: 14.12.2021
Page: 5 of 83
5 System Installation ....................................................................................................27
5.1 Wiring Diagram ....................................................................................................27
5.2 Installation and Setup ..........................................................................................29
6 Setting Up the Devices and System Operation .......................................................30
6.1 Installation of the Sensor ....................................................................................30
6.2 Powering Up .........................................................................................................31
6.3 Initial Configuration .............................................................................................31
6.4 Connect to the System ........................................................................................32
6.5 First Run ...............................................................................................................32
6.6 Turning off the System ........................................................................................32
6.7 Anti-Collison ........................................................................................................32
7 Operational Limitations ............................................................................................34
7.1 Fresnel Zone Clearance.......................................................................................34
7.2 Line of Sight Clearance .......................................................................................34
7.3 Simultaneous Operation ......................................................................................35
8 Establishing a UDP Connection ...............................................................................36
8.1 Ethernet settings .................................................................................................36
8.2 Firewall settings on Windows environment .......................................................37
9 Device Setup using the KYMATI User Interface ......................................................39
9.1 Start Window ........................................................................................................39
9.2 Main Window ........................................................................................................40
9.3 Sensor Wizard ......................................................................................................40
9.4 Status Page ..........................................................................................................59
9.5 Configuration Page ..............................................................................................65
9.6 Visualization .........................................................................................................69
9.7 Firmware Update ..................................................................................................70
10 Maintenance and Repair ...........................................................................................76
10.1 Replacement of Equipment .................................................................................76
10.2 Cleaning and Painting .........................................................................................76
10.3 Connectors ...........................................................................................................76
11 Troubleshooting ........................................................................................................77
11.1 Diagnostic Information and LED Status .............................................................77
11.2 Plug does not fit ...................................................................................................78

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KY.MAN.0105 (6.0) KY-LOC 1D.02.01 User Manual
Doc.- No.: KY.MAN.0105
Version: 6.0
Date: 14.12.2021
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12 Technical Data ...........................................................................................................79
12.1 KY-LOC 1D.02.01 .................................................................................................79
12.2 KY-XTRA B.10.01 .................................................................................................79
13 Related Products .......................................................................................................82
14 Contact and Responsible Party ................................................................................83
List of Figures
Figure 1: Declaration of Conformity ......................................................................................13
Figure 2: Crossed-Out Wheelie Bin ......................................................................................15
Figure 3: Side definition ........................................................................................................18
Figure 4: Mechanical Drawing (Front View) ..........................................................................19
Figure 5: Mechanical Drawing (Back View) ..........................................................................19
Figure 6: Mechanical Drawing (Left Side View) ....................................................................20
Figure 7: Mechanical Drawing (Bottom View) .......................................................................20
Figure 8: Recommended mounting ......................................................................................22
Figure 9: Falling Protection KY-XTRA.M.03.01 .....................................................................22
Figure 10: Physical Interfaces ..............................................................................................23
Figure 11: Bottom side X1 (DC/RS-485 connector) & X2 (Ethernet / PoE connector) ...........24
Figure 12: Connector X1 pin diagram (front view of male connector with pin numbers) ........24
Figure 13: Connector X2 pin diagram (front view of male connector with pin numbers) ........25
Figure 14: Warranty Seal ......................................................................................................26
Figure 15: Sensor Wiring Options .........................................................................................28
Figure 16: Typical Set-up .....................................................................................................31
Figure 17: Single Crane Mode ..............................................................................................33
Figure 18: Double crane Mode .............................................................................................33
Figure 19: First Fresnel Zone ...............................................................................................34
Figure 20: Typical installation of multiple devices operating at the same area. .....................35
Figure 21: Setting up the Network Settings on the local machine .........................................36
Figure 22: Run application on windows. Type here ‘cmd’ for getting the command
prompt window. .........................................................................................37
Figure 23: Ping command on a windows command prompt terminal ....................................37
Figure 24: Start window on the Kymati Commander .............................................................39
Figure 25: Main window ........................................................................................................40
Figure 26: Sensor Wizard ‘Use Current Settings’ ..................................................................41
Figure 27: Sensor Wizard 'New Network Settings' ................................................................42
Figure 28: Sensor Wizard ‘Network Settings’ ........................................................................43
Figure 29: Sensor Wizard ‘Network settings’ – Example Values ...........................................44
Figure 30: Sensor Wizard 'Sensor Settings' ..........................................................................45
Figure 31: Sensor Wizard 'Anticollision Settings' – fixed vs. dynamic zones .........................46
Figure 32: Sensor Wizard 'Single Crane' application ............................................................47
Figure 33: Sensor Wizard ‘Double Crane’ application ...........................................................48
Figure 34: Sensor Wizard 'Double Crane' fixed zones' settings ............................................49
Figure 35: Sensor Wizard 'Single Crane' fixed zones’ settings .............................................50
Figure 36: Sensor Wizard 'Double Crane' dynamic zones' settings ......................................51
Figure 37: Sensor Wizard 'Single Crane' dynamic zones' settings ........................................52
Figure 38: Sensor Wizard 'Switching Device' settings...........................................................53
Figure 39: Sensor Wizard ‘Switching Device’ settings – example values ..............................54
Figure 40: Sensor Wizard 'PLC Settings' ..............................................................................55

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Version: 6.0
Date: 14.12.2021
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Figure 41: Sensor Wizard ‘PLC Settings – example values ..................................................56
Figure 42: Sensor Wizard 'Download Settings' .....................................................................57
Figure 43: Sensor Wizard 'Download Settings' example values ............................................58
Figure 44: Senor Wizard 'Download Settings' - saved successfully ......................................59
Figure 45: Windows folder & files .........................................................................................59
Figure 46: Status page, select the local IP address ..............................................................60
Figure 47: Status page, connect to the local ip address ........................................................61
Figure 48: Status Page, press 'Refresh' for searching for devices ........................................62
Figure 49: Status Page, select one of the available devices .................................................63
Figure 50: Status Page, connect to the selected device .......................................................64
Figure 51: Status page, device successfully connected ........................................................65
Figure 52: Configuration 'Retrieve from Sensor' ...................................................................66
Figure 53: Configuration, current configuration as stored on the sensor ...............................67
Figure 54: Configuration ‘Zero-offset’ ...................................................................................68
Figure 55: Visualization options for displaying the data received by the radar. The user
may plot the distance and/or the SNR. ......................................................70
Figure 56: Firmware Update, search for device ....................................................................71
Figure 57: Firmware update, select available device ............................................................72
Figure 58: Firmware Update, Browse and select for firmware file .........................................73
Figure 59: Windows folder & firmware file example ..............................................................73
Figure 60: Firmware Update, 'Upload' firmware ....................................................................74
Figure 61: Firmware Update succesfully finished..................................................................75
Figure 62: Physical Interfaces ..............................................................................................77
Figure 63: KY-XTRA B.10.01 application settings.................................................................80
Figure 64: KY-XTRA B.10.01 dimensions .............................................................................81

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KY.MAN.0105 (6.0) KY-LOC 1D.02.01 User Manual
Doc.- No.: KY.MAN.0105
Version: 6.0
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List of Tables
Table 1: List of Abbreviations and Terms .............................................................................10
Table 2: Pin Definition X1 (DC/RS-485 connector) ...............................................................25
Table 3: Pin Definition X2 (Ethernet Connector) ...................................................................25
Table 4: Maximum radius of Fresnel zone at different distances. .........................................34
Table 5: Technical Data KY-LOC 1D.02.01 ..........................................................................79
Table 6: Technical Data KY-XTRA B.10.01 ..........................................................................81
Table 7: Related Articles / Accessories ................................................................................82

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KY.MAN.0105 (6.0) KY-LOC 1D.02.01 User Manual
Doc.- No.: KY.MAN.0105
Version: 6.0
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List of Abbreviations
Acronym Definition
AC Alternating Current
CCC China Compulsory Certification
CE European Conformity Marking
DC Direct Current
DE Germany
ETH Ethernet
ETSI European Telecommunications Standards Institute
EU European Union
FCC Federal Communications Commission
FW Firmware
GND Ground
HF High Frequency
HVIN Hardware Version Identification Number
HW Hardware
IC Identification number
ICD Interface Control Document
ID Identification
IEC IEC System of Conformity Assessment Schemes for
Electrotechnical Equipment and Components
IEEE
Institute of Electrical and Electronics Engineers
ISED Innovation, Science and Economic Development
ISM Industrial Scientific Medical Frequency Band
LAN Local Area Network
LED Light Emitting Diode
LOS Line of Sight
MAC Medium Access Control
N.A. Not applicable
PE Protective Earth
PMN Product Marketing Name
PoE Power over Ethernet
QA Quality Assurance
RAL RAL Colour Code
REACH Registration, Evaluation, Authorisation and Restriction of
Chemicals
RF Radio Frequency
RX Receive
SN Serial Number
SNR Signal to Nose Ratio
SW Software
TX Transmit

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KY.MAN.0105 (6.0) KY-LOC 1D.02.01 User Manual
Doc.- No.: KY.MAN.0105
Version: 6.0
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Acronym Definition
UDP User Datagram Protocol
VAC Voltage AC
VDC Voltage DC
WEEE Waste Electrical and Electronic Equipment Directive
Table 1: List of Abbreviations and Terms

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KY.MAN.0105 (6.0) KY-LOC 1D.02.01 User Manual
Doc.- No.: KY.MAN.0105
Version: 6.0
Date: 14.12.2021
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1 General Information
The purpose of this user manual is to provide the required information to install, configure and
operate the measurement system.
The user manual provides information to the following aspects:
 System description including the principles of system operation
 Description of the individual system parts/segments
 Mechanical installation
 Configuration of the measurement system
 Product performance and limitations
 Maintenance, repair, and troubleshooting
Please read this user manual carefully before powering up and start working
with the measurement system.

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Version: 6.0
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2 Warnings and Notices
2.1 General Notes
This manual is subject to change.
Before installing and starting up a device, please observe the safety instructions listed in the
following sections. This will help you use the device in the appropriate way and avoid making
serious errors that may impair your health and damage the devices. We therefore recommend
that you keep this manual near the devices.
Please observe the relevant user documentation when installing and operating the system.
This product has been tested and found to comply with the product safety requirements
according to Chapter 2.3.
KYMATI GmbH is not liable for any damages caused by unauthorised modifications of the
devices.
Changes or modifications not expressly approved by the party responsible
for compliance could void the user’s authority to operate the equipment.
The devices satisfy the requirements of the EU regulation Electromagnetic
Compatibility, Low Voltage Directive, RoHS as well as, REACH and RED
Directives. The devices for ETSI member states carry the CE mark of
conformity
(CE = Communauté Européenne = European Union).
Further to the above mentioned, be advised that all pictures are for information only and
information provided in this document are subject to change without notice and do not
represent a commitment on the part of KYMATI GmbH.
2.2 Signal words and their meaning
DANGER indicates a hazardous situation which, if
not avoided, will result in death or serious injury
Info: not used in this manual
WARNING indicates a hazardous situation which, if
not avoided, may result in death or serious injury.
CAUTION indicates a hazardous situation which, if
not avoided, may result in minor or moderate injury.
NOTICE indicates a very important message.
All devices comply with the limits for a Class B digital device,
pursuant to Part 15 of the Federal Communications Commission
(FCC) rules.

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2.3 Declaration of Conformity
Figure 1: Declaration of Conformity

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2.4 Compliance Statement USA
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two
conditions:
(1) This device may not cause interference.
(2) This device must accept any interference, including interference that may cause undesired
operation of the device.
2.5 Compliance Statement Canada
This device contains licence-exempt transmitter(s)/receiver(s) that comply with Innovation,
Science and Economic Development Canada’s licence-exempt RSS(s). Operation is subject
to the following two conditions:
(1) This device may not cause interference
(2) This device must accept any interference, including interference that may cause undesired
operation of the device.
Cet appareil contient des émetteurs / récepteurs exemptés de licence conformes aux RSS
(RSS) d'Innovation, Sciences et Développement économique Canada. Le fonctionnement est
soumis aux deux conditions suivantes:
(1) Cet appareil ne doit pas causer d'interférences
(2) Cet appareil doit accepter toutes les interférences, y compris celles susceptibles de
provoquer un fonctionnement indésirable de l'appareil.
2.6 Health and Safety Liability Statement
The ultimate responsibility for health and safety in connection with the installation and
operation of the measurement system lies with the customer. The units comply with the
relevant regulations as stated in section 2.3. The operators of the product should ensure that
the health and safety regulations of the relevant country and site operations are met, and health
and safety instructions are followed.
This equipment has been tested and found to comply with the limits for a Class B digital device,
pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable
protection against harmful interference when the equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio frequency energy and, if
not installed and used in accordance with the instruction manual, may cause harmful
interference to radio communications. Operation of this equipment in a residential area is likely
to cause harmful interference in which case the user will be required to correct the interference
at his own expense.
In order to comply with FCC and ISED RF Exposure requirements, this device
must be installed such that a minimum separation distance of 20cm is
maintained between the device and all persons during normal operation.

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2.7 Copyright
This manual and all included documents are subject to copyright by KYMATI GmbH. All rights
reserved.
It is not allowed to duplicate and/or transfer them (or parts of it) to a third party, to pass them
on or to make use of their content. To do so, the explicit permission of KYMATI GmbH is
required. Infringements may be punished and will lead to compensation. Information and
figures in this document are subject to change without notice.
2.8 End of Life WEEE Statement
WEEE Disposal Instructions
In accordance with the European Union WEEE directive 2002/96/EC, KYMATI will arrange for
the collection and treatment of Waste Electrical and Electronic Equipment (WEEE) put on the
EU market after 13 August 2005 at no expense to the customer.
Equipment falling into this scope are marked with the KYMATI company label and name and
with the “crossed-out wheelie bin” label. This label on the product or its packaging indicates
that this product must not be disposed of with household waste. Instead, it is the user’s
responsibility to return it to KYMATI GmbH for proper disposal following current national
regulatory requirements.
Figure 2: Crossed-Out Wheelie Bin
WEEE collection by KYMATI GmbH
The process for collection of WEEE from a European location may be subject to change
between the time when a customer purchases our product, and years later when they
ultimately decide to dispose of it. The current process will be available from the KYMATI GmbH
on written request.
Please take note that the KYMATI GmbH Company will refuse collection of WEEE, which has
been used in a particularly hazardous environment, such as nuclear or subsequently been
contaminated or polluted with hazardous substances such as propulsion fluids, oil, etc.
KYMATI GmbH company products are provided through business-to-business activities only.
Those consumers who have obtained KYMATI GmbH products through other sources should
return those products to their vendor.
KYMATI’s WEEE registration number is "KYMATI GmbH DE 16389341"
Information for WEEE disposal by user
This equipment does not require any special dismantling instructions, hence there is nothing
listed in this manual. The equipment also does not contain any dangerous substances and
preparations.

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KY.MAN.0105 (6.0) KY-LOC 1D.02.01 User Manual
Doc.- No.: KY.MAN.0105
Version: 6.0
Date: 14.12.2021
Page: 16 of 83
3 System Description
3.1 System Overview
The measurement system consists of two units that conduct a range measurement between
each other. The two units are using the time of flight of the Radar signals to measure a precise
distance between each other. The units can be configured to receive the distance values on
one unit or on both units. The units must be configured as Master and Slave devices, as
explained in chapter 6.The information of the distance measurement is available on either
device.
Both units need to be powered with either DC power supply or PoE (802.3af). The unit, where
the range measurement is requested, needs to be connected via a data interface, either
Ethernet or RS-485. Figure 1 shows the complete system including mounting bracket for
mounting on any suitable structure.
For FCC and CA, the system is for fixed operation only. This includes
installation in fixed equipment, even if the sensor itself moves within the
equipment.
3.2 System Technical Data
For the technical data please refer to the Datasheet of the device (refer to RD-1). The latest
datasheet can be downloaded from the KYMATI webpage (www.kymati.com). For further
questions please send us an email to: [e-mail]
3.3 Range Measurement & Range Computation
To perform a range measurement between two devices, they need to be synchronised.
Therefore, the Master device sends out a synchronization signal and the Slave synchronizes
onto that signal. When the devices are synchronized, they start automatically with the range
measurement and stay synchronized. Additionally, the front LEDs are used to show whether
the devices are synchronizing or synchronized, for more information please refer to chapter 4.
If the devices lose their wireless connection to each other (e.g. object in between) for a long
time, they will automatically re-synchronize.

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3.4 Intended Use
A system comprising of two radars provide accurate range information between them. All
system components shall only be used for the above operation and every other use is
unintended. The manufacturer will not be responsible for damages caused through incorrect
usage.
Incorrect usage may be, but is not limited to:
 Any other use except of the intended application.
 Noncompliance of the provided connectors.
 Operation outside of defined environment conditions.
 Disassembling of any of its components.
 Usage of components and spare parts, which are not in the manufacturer's scope of
delivery or are not authorized by the manufacturer.
The system is not certified for safety critical
applications. The product therefore does not satisfy any
safety class requirements and must only be used as
assisting system in safety-critical applications, such as
anti-collision.

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Version: 6.0
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4 Device Description
The following chapter describes the sensor mechanics as well as the electrical interfaces in
detail.
4.1 Mechanical Data
Colour
The unit is powder coated in colour RAL 5001 – The painting is non-conductive.
Dimensions
The following figures specify the outside dimensions as well as the mechanical and electrical
connection points.
All dimensions in mm.
Figure 3: Side definition

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Figure 4: Mechanical Drawing (Front View)
Figure 5: Mechanical Drawing (Back View)

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Figure 6: Mechanical Drawing (Left Side View)
Figure 7: Mechanical Drawing (Bottom View)
4.2 Mounting
The product has 4 x M6x13 bolts (at the rear) for mounting purpose. Use only stainless steel
M6 DIN 985 nuts plus 6,4 mm washer according to:
 1.4301 / AISI 304 / V2A (X5CrNi18/10) or
 1.4571 / AISI 316 / V4A (X6CrNiMoTi17-12-2)
to mount the bracket.
For safety reasons only self-securing stainless-steel
nuts with a strength value of 12.9 shall be used.