KYMCO UXV500 User manual

Do not remove this Owner’s Manual from the vehicle. Read this manual carefully
before operating the vehicle as it contains important safety information.

Your Side-by-Side vehicle can be hazardous to operate.
A collision or a rollover can happen quickly, even during routine maneuvers such as turning and driving on hills or over
obstacles, if you fail to take proper precautions.
For your safety, understand and follow all of the warnings contained in this Owner’s Manual and the labels applied to your vehicle.
Keep this Owner’s Manual with your vehicle at all times.
FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS INJURY OR DEATH.
Particularly important information is called out in this manual by the following icons and notations:
WARNING
CAUTION
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
NONO
NONO
NOTETE
TETE
TE
The SAFETY ALERT symbol with the exclamation point in the triangle means ATTENTION!
BE ALERT! YOUR SAFETY CAN BE AFFECTED.
Failure to follow instructions associated with a WARNING symbol could result in severe injury or
death to the operator, a passenger, a bystander, or a person inspecting or repairing the vehicle.
A CAUTION symbol indicates that special precautions must be taken to avoid damaging
the vehicle.
The NOTE symbol indicates key information about a procedure or to clarify an operation.
California Proposition 65
WARNING
This product contains or emits chemicals known to the State of California to cause
cancer and birth defects or other reproductive harm.

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Congratulations, and thank you for your purchase of a KYMCO Side-by-Side off-road vehicle (also known as a “UTV”). Built
withAmerican engineering and manufacturing knowledge, it is designed to provide a superior ride, great comfort, and strong
utility capabilities.
This Owner’s Manual was produced to ensure that you become aware of safe off-road vehicle operating procedures. It also
includes information about the general care and maintenance of your UXV500.
Carefully read this manual. If you have any questions regarding your UXV500, contact an authorized KYMCO dealer for assistance.
Remember, only authorized KYMCO dealers have the knowledge and resources to provide you with the best service possible.
SECTION 1 - SAFETY
INTRODUCTION
FOREWORD
PROTECT YOUR SPORT
Being able to use and enjoy your KYMCO Side-by-Side vehicle requires you and your family to operate it in a responsible
manner. Before riding your UXV500 you should:
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Learn and adhere to all local and state off-road riding laws
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Respect your vehicle and its capabilities and limitations
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Respect the environment and the rights of others
We also advise you to strictly follow the recommended maintenance program for your UXV500 as outlined in this manual. This
preventative maintenance program was designed to ensure that all of the critical components of your vehicle are thoroughly
inspected at various intervals.
The information in this manual is based on the latest product data and specifications available at the time of printing. KYMCO
Inc. reserves the right to make product changes and improvements which may affect illustrations or explanations without notice.

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SECTION 1 - SAFETY
INTRODUCTION ........................................................................................ 1
TABLE OF CONTENTS ............................................................................. 2
UTV HAZARD WARNING..................................................................... 3 - 4
SERIAL NUMBERS ................................................................................... 5
LOCATION OF PARTS & CONTROLS................................................ 6 - 7
HANG TAGS & WARNING LABELS ................................................. 8 - 11
EPA LABEL & HANGTAG....................................................................... 12
WARNINGS ....................................................................................... 13 - 22
PREVENTION ................................................................................... 23 - 27
Safe Riding Clothing and Gear ............................................................... 23
Condition of the UTV ................................................................................ 24
FirstAid and Survival................................................................................ 27
ACTIVE DRIVING ............................................................................. 28 - 37
Basic Operating Maneuvers..................................................................... 28
Starting the UTV................................................................................ 28 - 29
Braking...................................................................................................... 30
Shifting...................................................................................................... 30
Driving & Parking the UTV ....................................................................... 31
How to Handle the UTV ....................................................................32 - 34
Tips ........................................................................................................... 35
SOUND JUDGMENT ........................................................................ 36 - 45
Environment.............................................................................................. 39
Driving on Trails........................................................................................ 40
Those Around You .................................................................................... 41
Personal Choices ..................................................................................... 42
Load Capacity Ratings Chart ................................................................... 43
Accessory Installation............................................................................... 43
SUPERVISION ......................................................................................... 46
Taking Responsibility................................................................................ 46
SECTION 2 - OPERATION & MAINTENANCE
PREFACE................................................................................................ 47
PARTS & ACCESSORIES....................................................................... 47
SPECIFICATIONS.................................................................................... 48
FEATURES & CONTROLS ..............................................................49 - 60
Brake Pedal .............................................................................................. 49
Accelerator Pedal ..................................................................................... 49
Gearshift Lever......................................................................................... 49
Parking Brake ....................................................................................50 - 51
Fuel Tank Filler ......................................................................................... 52
Seat........................................................................................................... 53
Seat Belts ................................................................................................. 53
Head Cushions ......................................................................................... 53
Tailgate & Cargo Bed ............................................................................... 54
Hood ......................................................................................................... 55
Ignition Switch .......................................................................................... 55
Light Switch .............................................................................................. 56
2WD / 4WD Switch................................................................................... 56
Choke Knob.............................................................................................. 57
Accessory Power Outlet........................................................................... 57
Multifunction Meter (Speedometer)...................................................58 - 60
GENERAL MAINTENANCE ............................................................. 61 - 79
Maintenance Schedule......................................................................61 - 63
Break-in Procedure ...........................................................................63 - 64
Tool Kit ...................................................................................................... 65
Gasoline - Oil - Lubricant Requirements.................................................. 65
Engine Oil Inspection & Replacement ..............................................66 - 67
Front Differential / Rear Drive Lubricant .................................................. 68
Spark Plug ................................................................................................ 69
Air Cleaner.........................................................................................69 - 70
Exhaust - Spark Arrestor Cleaning........................................................... 70
Coolant Level............................................................................................ 71
Brake Fluid................................................................................................ 72
Shock Absorbers ...................................................................................... 72
Cables....................................................................................................... 72
Wheels...................................................................................................... 73
Tires .......................................................................................................... 74
Engine Idle Speed .................................................................................... 74
Battery ...............................................................................................75 - 76
Fuses .................................................................................................76 - 77
PREPARATION FOR STORAGE ............................................................ 78
PREPARATION AFTER STORAGE........................................................ 79
EMISSION CONTROL INFORMATION................................................... 80
U.S. EPA EMISSION CONTROL STATEMENT/WARRANTY
COVERAGE (U.S.)................................................................................... 81
MAINTENANCE RECORD ............................................................... 82 - 83
INDEX....................................................................................................... 84
IDENTIFICATION NUMBERS RECORD............... (inside of back-cover)
TABLE OF CONTENTSTABLE OF CONTENTS
TABLE OF CONTENTSTABLE OF CONTENTS
TABLE OF CONTENTS

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This Side-by-Side vehicle (UTV) handles differently from
other vehicles, including motorcycles,ATVs and automobiles.
A collision or rollover can occur quickly, even during routine
maneuvers such as turning and driving on hills and over ob-
stacles if you fail to take proper precautions.
Readthis Owner’s Manual carefullyand followthe opera-
tional procedures within. Pay special attention to the warn-
ings in this manual and applied to your vehicle.
Always ride slowly and be extra careful when operating
your UXV500 on unfamiliar terrain. Be alert for changing con-
ditions and terrain when operating your vehicle.
Never operate your UXV500 on excessively rough, slip-
pery, or loose terrain.
Always follow proper procedures for turning as described
inthismanual.Practiceturningatslowspeedsbeforeattempt-
ingtoturnatfasterspeeds.Donotturnatanexcessivespeed.
Always have your UXV500 inspected by an authorized
KYMCOATV dealer if it has been involved in an accident.
NeveroperateyourUXV500 on hills that are toosteepfor
thevehicleorforyourabilities.Practiceonsmallerhillsbefore
attempting larger hills.
Never operate this vehicle on a public road, even a dirt or
gravel road, as you may not be able to avoid a collision with
another vehicle.
YOUR UTV IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE.
AvoidpavedsurfaceswithyourUXV500 Thisvehicleisnot
designed to be driven on paved surfaces as its handling and
control will be seriously affected.
Always follow proper procedures for climbing hills as de-
scribed in this manual. Check the terrain carefully before you
start up any hill. Never climb hills that have slippery or loose
surfaces. Shift your weight forward when climbing hills. Never
openthethrottlesuddenlyormakesuddengearchanges.Never
go over the top of any hill at high speed.
Always follow proper procedures for going down hills and
for braking on hills as described in this manual. Check the ter-
rain carefully before you start down any hill. Never go down a
hillathighspeed.Avoidgoingdownahillatananglethatwould
cause your UXV500 to lean sharply to one side. Go straight
down the hill where possible.
Always follow proper procedures for crossing the side of a
hillasdescribedinthismanual.Avoidhillswithslipperyorloose
surfaces. If possible, shift your weight to the uphill side of the
vehicle. Never attempt to turn the vehicle around on any hill
until you have mastered the turning techniques described in
this manual on level ground.Avoid crossing the side of a steep
hill if possible.

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Alwaysuseproperproceduresifyoustallorrollbackwards
whenclimbingahill.Toavoidstalling,maintainasteadyspeed
when climbing a hill. If you stall or roll backwards, follow the
special procedure for braking described in this manual. Exit
thevehicleontheuphillsideortoeithersideifpointedstraight
uphill.Turn the vehicle aroundandreenteritfollowingthepro-
cedure described in this manual.
Always check for obstacles before operating in an area
that you are unfamiliar with. Never attempt to operate your
UTV over large obstacles, such as large rocks or fallen trees.
Always follow proper procedures when operating over ob-
stacles as described in this manual.
Alwaysbealert forconditionsthatcouldcauseskiddingor
sliding. On slippery surfaces such as ice, go slowly and be
verycautiousinordertoreducethechanceofskiddingorslid-
ing out of control.
Never operate your UTV in fast flowing water or in water
deeperthan the floorboards.Remember that wetbrakes may
reduce stopping capability. Test your brakes after leaving wa-
ter. If necessary, apply them lightly several times to let friction
dry out the pads.
Alwaysusethesizeandtypetiresspecifiedinthismanual.
Always maintain proper tire pressure as described in this
manual.
Always be sure there are no obstacles or people behind
you when you operate your UTV in reverse. When it is safe to
proceed in reverse, go slowly.Avoid turning at sharp angles in
reverse.
Never improperly install or improperly use accessories on
your UXV500.
Always wear the seat belt while driving this vehicle.
Never alter the hand and foot controls of this vehicle.
Never operate this vehicle with the overhead canopy re-
moved.
NeverexceedthestatedloadcapacityforanyUTV.Cargo
should be properly distributed and securely attached. Reduce
speed and follow instructions in this manual for carrying cargo
or pulling a trailer and allow greater distance for braking.
Operation of this UTV is restricted to people 16-years of
age or older who posses a valid motor vehicle operator’s li-
cense. It is recommended that passengers be older than 6-
years of age.
YOUR UTV IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE.

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11
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1
VEHICLE IDENTIFICATION NUMBERS
YourKYMCOUXV500hastwoidentificationnumbers:theVe-
hicle Identification Number (VIN), and the Engine Serial Num-
ber (ESN).
The VIN 1is located on the frame, behind the right, front
wheel.
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NOTE: Record your VIN, ESN and key number codes
on the inside, back cover of this manual.
SERIAL NUMBER LOCATIONS
The ESN 2is located on the rightside of the engine crank-
case.
The VIN and ESN are required by your KYMCO dealer to or-
derproperparts,performservice,andsubmitwarrantyclaims.
Always provide yourvehicle’s year, model, VINandESNwhen
contacting an authorized KYMCO dealer for assistance.
WarrantyrepairswillbedeclinedbyKYMCOiftheVINorESN
onyourATV havebeen removed oraltered in any way. Ifyour
ATVrequiresarepairthatwillreplacetheenginecrankcaseor
the frame, ask your dealer to contact KYMCO to discuss the
situation.
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KEYS
Four keys are supplied with your KYMCO UXV500. Two iden-
tical keys 3operate the ignition switch, while two identical
keys 4are used to access the glove box and gas tank cap.
Record the key numbers, and keep one key of each type in a
safe place as spares.
44
44
4
33
33
3

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1Right Head Cushion
2Right Seat (passenger)
3Right Tail/Brake Light
4Left Head Cushion
5Left Seat (driver)
LOCATION OF PARTS AND CONTROLS
6Left Tail/Brake Light
7Seat Belts
8Cargo Bed
9Headlights
AT Battery
AK Steering Wheel
AL Canopy
AM Grab Handles
AN Bumper
AO Tools & Spare Parts Box
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NOTE:Yourvehiclemaydifferslightlyinappearancefromtheimagesinthismanual.

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LOCATION OF PARTS AND CONTROLS
AP Hood
AQ Grab Handles
AR Seat Belts
AS Fuel Tank Cap (gas cap)
BT Muffler & SparkArrestor
BK Latch Handles
BL Choke Knob
BM Ignition Switch
BN Steering Wheel
BO Brake Pedal
BP Throttle Pedal (accelerator)
BQ Glove Box (locking storage)
BR Auxiliary Power Outlet
BS Speedometer
CT Glove Box (open)
CK Transmission Shift Lever
CK
CT
BS
BR
BQ
BP
BO
BN
BM
BL
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NOTE:Yourvehiclemaydifferslightlyinappearancefromtheimagesinthismanual.

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WARNING LABELS & HANGTAGS
Your KYMCO UXV500 comes equipped with several labels
and hangtags containing important safety information.
Anyone who drives the vehicle should read and under-
standthis informationbefore operation.The labelsshould
be considered permanent parts of the vehicle. If a label
comes off or becomes hard to read, contact your KYMCO
dealer immediately for a replacement.
WARNING LABELS
On the vehicle’s dash
11
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122
22
2
33
33
322
22
2
11
11
1
See following page

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WARNING LABELS
33
33
3
On the vehicle’s dash

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WARNING LABELS
55
55
5
66
66
6
44
44
4
44
44
4
55
55
5
66
66
6
On the vehicle’s chassis

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WARNING LABELS
On the vehicle’s chassis
77
77
7
77
77
7
88
88
8
99
99
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ATAT
ATAT
AT
ATAT
ATAT
AT
88
88
8
99
99
9
AKAK
AKAK
AK
AKAK
AKAK
AK

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2. EPA HANGTAG
1. EPA LABEL
EPA LABEL & HANGTAG

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POTENTIAL HAZARD
Operating this Side-by-Side vehicle without proper instruction.
WHAT CAN HAPPEN
The risk of an accident is greatly increased if you do not know how to operate the vehicle properly in different situations and on different types of terrain.
HOW TO AVOID THIS HAZARD
Whetheryouareabeginningorexperiencedmotorcycle, ATVriderorUTVdriver,youshouldcompleteacertifiedtrainingcoursedirectedatusingthistype
of vehicle. Youshould then regularly practice theskills learned in the course inconjunction with the operating techniques described inthis Owner's Manual.
POTENTIAL HAZARD
Allowing anyone under 16-years of age to operate this vehicle.
WHAT CAN HAPPEN
Use of a Side-by-Side vehicle by children can lead to severe injury or death. Children under 16-years of age may lack the skills, abilities, or judgment to
operate the vehicle safely and may be involved in a serious accident.
HOW TO AVOID THIS HAZARD
A child under 16-years of age should never operate this vehicle.
POTENTIAL HAZARD
Carrying more than one a passenger on your UTV.
WHAT CAN HAPPEN
Carryingmorethanoneapassengergreatlyreducesyourabilitytocontrolthisvehicle.Thiscouldcauseanaccident,resultingininjuryordeathtoyouand/
or your passengers.
HOW TO AVOID THIS HAZARD
Never carry more than one passenger. The right seat on this vehicle is designed to accommodate one passenger. Your passenger should use their seat
belt at all times.
WARNINGS

14 Indicates a potential hazard that could
result in serious injury or death.
POTENTIAL HAZARD
Operating your UTV on paved surfaces.
WHAT CAN HAPPEN
Your UXV500’s tires are designed for off-road use only, not for use on pavement. Paved surfaces may seriously affect vehicle handling and may result in
your inability to control the vehicle.
HOW TO AVOID THIS HAZARD
Never operate your UXV500 on any paved surface, including, but not limited to, sidewalks, driveways, parking lots, or streets.
POTENTIAL HAZARD
Operating your UTV on public streets, roads, or highways.
WHAT CAN HAPPEN
You can collide with another vehicle.
HOW TO AVOID THIS HAZARD
Never operate your UXV500 on a public street, road, highway, or even a dirt or gravel road. In many states it is illegal to operate this type of vehicle on
public streets, roads, or highways.
WARNINGS
POTENTIAL HAZARD
Operating your UTV without wearing eye protection.
WHAT CAN HAPPEN
Operating an off-road vehicle without eye protection can result in an accident and increases your chances of a severe injury, including loss of sight in the
event of an accident.
HOW TO AVOID THIS HAZARD
Always wear an eye protection (goggles or helmet face shield).

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WARNINGS
POTENTIAL HAZARD
Operating your UTV while under the influence of alcohol or drugs.
WHAT CAN HAPPEN
Consuming alcohol or drugs before or during the operation of your UTV can seriously affect your judgment. Consuming alcohol or drugs will cause you to
reactmoreslowlyandwillaffectyourbalanceandperception.OperatinganUTVwiththeseimpairmentsmaycauseanaccidentresultingininjuryordeath.
HOW TO AVOID THIS HAZARD
Never operate your UXV500 while under the influence of alcohol or drugs.
POTENTIAL HAZARD
Operating your UTV at excessive speeds.
WHAT CAN HAPPEN
Operating your UXV500 at excessive speeds increases your chances of losing control of the vehicle, which can result in an accident.
HOW TO AVOID THIS HAZARD
Always drive your UXV500 at a speed that is proper for the terrain, visibility, operating conditions and your experience.
POTENTIAL HAZARD
Attempting wheelies, jumps, and other stunts when driving your UTV.
WHAT CAN HAPPEN
Attempting wheelies, jumps, and other stunts increases the chance of an accident, including a rollover, when driving this type of vehicle.
HOW TO AVOID THIS HAZARD
Never attempt stunts such as wheelies or jumps. Do not try to show off when driving your UXV500.

16 Indicates a potential hazard that could
result in serious injury or death.
WARNINGS
POTENTIAL HAZARD
Failure to use adequate caution when riding your UTV on unfamiliar terrain.
WHAT CAN HAPPEN
When driving on unfamiliar terrain you may come upon hidden rocks, bumps, or holes without enough time to react. This could result in the vehicle
overturning or you losing control of the vehicle.
HOW TO AVOID THIS HAZARD
Go slowly and be extra careful when driving your UXV500 on unfamiliar terrain.Always be alert to changing conditions in the terrain when driving
your UTV.
POTENTIAL HAZARD
Failure to use adequate caution when driving your UTV on rough, slippery, or loose terrain.
WHAT CAN HAPPEN
Driving your UXV500 on rough, slippery, or loose terrain can cause loss of traction or control which could result in an accident, including a rollover.
HOW TO AVOID THIS HAZARD
Do not drive your UXV500 on rough, slippery, or loose terrain until you have learned and practiced the skills necessary to control the vehicle on these
surfaces. Always be especially cautious when driving your UTV on rough, slippery, or loose terrain.
POTENTIAL HAZARD
Failure to inspect your UTV before operating it. Failure to properly maintain your UXV500.
WHAT CAN HAPPEN
By not keeping your vehicle in proper working order, you increase the possibility of an accident or damaging your UXV500.
HOW TO AVOID THIS HAZARD
Always inspect your UXV500 each time you use it to make sure it is in safe operating condition.Always follow the inspection and maintenance schedules
and procedures in this Owner's Manual.

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result in serious injury or death.
WARNINGS
POTENTIAL HAZARD
Steering the UTV improperly.
WHAT CAN HAPPEN
You might lose control of your UXV500 and experience a rollover or collision.
HOW TO AVOID THIS HAZARD
Always follow proper procedures for steering your UXV500 as described in this Owner's Manual. Practice steering the vehicle at slow speeds before
attempting to turn at faster speeds. Do not turn your UXV500 abruptly at excessive speeds.
POTENTIAL HAZARD
Operating your UTV on steep hills.
WHAT CAN HAPPEN
This type of vehicle can overturn more easily on steep hills than on level surfaces or small hills.
HOW TO AVOID THE HAZARD
Never operateyour UXV500 onhills thatare toosteep forthe vehicle orfor yourabilities. Practicedriving on smallerhills beforeattempting todrive
on larger hills.
POTENTIAL HAZARD
Improperly operating your UTV in reverse.
WHAT CAN HAPPEN
You may hit an obstacle or person behind you with the vehicle, resulting in serious injury.
HOW TO AVOID THIS HAZARD
Before you engage reverse gear, make sure there are no obstacles or people behind you. When it is safe to proceed, operate your UXV500 in reverse at
slow speeds.

18 Indicates a potential hazard that could
result in serious injury or death.
WARNINGS
NEVER RIDE YOUR UXV500 UP OR DOWN HILLS STEEPER THAN 15O
POTENTIAL HAZARD
Climbing hills improperly with your UTV.
WHAT CAN HAPPEN
Climbing hills improperly may cause you to lose control of your UXV500 or cause the vehicle to overturn.
HOW TO AVOID THIS HAZARD
Always follow proper procedures for climbing hills as described in this Owner's Manual. Always
check the terrain carefully before you start up any hill.
Never climb hills with slippery or loose surfaces. Never accelerate suddenly as the vehicle
might flip over backwards. Never go over the top of any hill at high speed, as an obstacle, a
sharp drop, or another vehicle or person might be on the other side of the hill.
POTENTIAL HAZARD
Going down a hill improperly on your UTV.
WHAT CAN HAPPEN
Going down a hill improperly could cause you to lose control of your UXV500 or cause the vehicle to overturn.
HOW TO AVOID THIS HAZARD
Always follow proper riding procedures for going down hills as described in this Owner's Manual.Always check the terrain carefully before you start down
anyhill on your UXV500. Nevergodownhill at a high speed.Avoidgoing downa hill at an anglethatwould cause your vehicle tolean sharply to one side.
Go straight down the hill whenever possible.