LABA7 Shock Dyno User manual

LABA7 Shock Dyno
User Manual
Lithuania 2022

Shock Dyno
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Table of Contents
1. Introduction .....................................................................................................................................................4
2. Safety Information ...........................................................................................................................................5
3. Highlights .........................................................................................................................................................6
4. Technical Specifications....................................................................................................................................7
5. Know Your Shock Dyno ....................................................................................................................................8
5.1. Overview.............................................................................................................................................. 8
5.2. Emergency Stop Button Control......................................................................................................... 10
5.3. Manual Control .................................................................................................................................. 10
6. Accessories.................................................................................................................................................... 11
6.1. Adapters............................................................................................................................................. 11
6.2. Adapter Installation............................................................................................................................ 14
7. First Launch................................................................................................................................................... 15
7.1. Changing the stroke ........................................................................................................................... 16
7.2. RFI Jumper Removal........................................................................................................................... 17
8. Software Setup.............................................................................................................................................. 21
8.1. System requirements ......................................................................................................................... 21
8.2. Installation ......................................................................................................................................... 21
8.3. Configuration ..................................................................................................................................... 22
8.4. Wireless Communication................................................................................................................... 24
8.5. USB Communication .......................................................................................................................... 26
9. Software Operation....................................................................................................................................... 28
9.1. Main Menu......................................................................................................................................... 28
9.2. New Project........................................................................................................................................ 29
9.3. Calibration.......................................................................................................................................... 30
9.4. Warmup ............................................................................................................................................. 31
9.5. Interval ............................................................................................................................................... 32
9.6. Manual............................................................................................................................................... 34
9.7. Graph Comparison............................................................................................................................. 35
9.8. Graph Types ....................................................................................................................................... 36
9.9. Numeric Graph Data .......................................................................................................................... 45
9.10. Additional Test Options.................................................................................................................. 47
9.11. Open Project .................................................................................................................................. 49
9.12. Settings .......................................................................................................................................... 50
9.13. Printing........................................................................................................................................... 52
9.14. Data Import and Export ................................................................................................................. 53
10. Troubleshooting ............................................................................................................................................ 55
10.1. General........................................................................................................................................... 55
10.2. Wi-Fi Configuration........................................................................................................................ 55
10.3. Wi-Fi Operation.............................................................................................................................. 56

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10.4. USB Configuration.......................................................................................................................... 56
10.5. USB Operation ............................................................................................................................... 57
10.6. Mechanical Failures ....................................................................................................................... 57
10.7. LED Light Indicator ......................................................................................................................... 58
11. Speed to load table....................................................................................................................................... 59
12. Warranty Information ................................................................................................................................... 61
13. Contact.......................................................................................................................................................... 62

Shock Dyno
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1. Introduction
Dear Customer,
Thank you for purchasing this product.
To ensure this condition and ensure safe operation, you must observe these operating instructions!
Read the entire operating instructions before using the machine for the first time. Observe all
operating instructions and safety instructions!
All company names and product names are trademarks of their respective owners. All rights
reserved.
This machine meets the requirements of valid EU directives.
•2014/30/EU EMC
oEN61000-6-1,
oEN61000-6-2,
oEN61000-6-3,
oEN61000-6-4
•2014/35/EU LVD
oIEC 60335-1
•ETSI EN 301 489‒1/17
UAB LABA7
Giluzio st. 15
Vilnius
Lithuania

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2. Safety Information
•This manual is designed to be used in conjunction with the service manual and
documentation provided by the shock absorber’s manufacturer.
•Make sure to read and understand the whole user manual before using the Shock Dyno
(further – device).
•The device works under excessive force, therefore, wear protective eyewear and take all
cautions required to work in a safe environment.
•Connect the Shock Dyno to a grounded power socket.
•Only use the electric cord provided with the device.
•Do not use the power cord if it is pinched, sheared or cut.
•Do not use any power adapters if the plug doesn’t fit your wall socket.
•Do not use an extension cord.
•The power socket to which you are connecting the Shock Dyno needs to be easily
accessible to be able to unplug it in an emergency easily.
•Do not operate nearby an open flame or heat source.
•Place on a flat and level surface.
•Do not place in a highly corrosive or humid environment.
•Do not use the device or any of its components if they have been damaged.
•Do not perform any maintenance while the device is plugged into the mains.
•Make sure that the safety doors are closed adequately before running a test.
•Do not open or tamper with the safety lid or any other machinery parts during live
operation.

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3. Highlights
Congratulations on your purchase of the LABA7 Shock Dyno!
•Our fully automatic dynamometer allows you to test the mechanical force transmitted
through any shock absorber as well as measure a multitude of variable factors pertaining to
velocity, displacement, and other impacts, such as bump stops and even gas pressure. It
does not matter which discipline you are working with – MTB, Motorcycles, Cars, 4X4, ATVs
– all shocks can be tested. This machine is straightforward to use, and you can get the most
accurate results immediately on your complimentary software/monitoring app.
•Shock absorber testing – Check if you have the right shock for the right use case or
performance. Additionally, you can test whether the same shock is being kept throughout
the travel. The device can also be used to compare two different shock absorbers.
•Test bump stops – Check the shock rate of your bump stops to develop an accurate quality
estimate of different factors such as suspension sag, body roll, and cushioning for the
driver.
•Parts tested – Shock springs/Fork springs/Air springs/Bump stops/Seal drag/Gas pressure.
•High-accuracy force/pressure sensors.

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4. Technical Specifications
Below are the specifications of each individual Shock Dyno model:
Featherlight Shock Dyno:
•Speed 8 - 1900mm/s
•10000N load cell
•Adjustable stroke 25 - 100mm
•3HP-230V electric motor (110V available on request).
•Scotch-yoke system for accurate linear motion
•Mast length 130cm
Light Shock Dyno:
•Speed 7 - 2600mm/s
•10000N load cell
•Adjustable stroke 25 - 150mm
•4HP-230V electric motor (110V available on request).
•Scotch-yoke system for accurate linear motion
•Mast length 130cm
Mid Shock Dyno:
•Speed 7 - 2600mm/s
•15000N load cell
•Adjustable stroke 25 - 150mm
•5HP-380V electric motor
•Scotch-yoke system for accurate linear motion
•Mast length 130cm
Heavy Shock Dyno:
•Speed 8 - 3000mm/s
•15000N load cell
•Adjustable stroke 25 - 150mm
•10HP-380V electric motor
•Scotch-yoke system for accurate linear motion
•Mast length 130cm

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5. Know Your Shock Dyno
5.1. Overview
The overview of the LABA7 Shock Dyno Feather and Light models is presented in the image
(Figure 1) below:
Figure 1
1. Crossbar handles. 7. USB connector.
2. Preload crossbar. 8. Emergency stop button.
3. Top mounting bracket. 9. Power switch.
4. Temperature sensor. 10. Fuse.
5. Bottom mounting bracket. 11. Power cable connector.
6. Safety cover.

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The overview of the LABA7 Shock Dyno Mid and Heavy models is presented in the image (Figure 2)
below:
Figure 2
1. Crossbar handles. 7. Manual Dyno controller.
2. Preload crossbar. 8. USB connector.
3. Top mounting bracket. 9. Emergency stop button.
4. Temperature sensor. 10. Power switch.
5. Bottom mounting bracket. 11. Power cable.
6. Safety covers.

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5.2. Emergency Stop Button Control
The Emergency Stop button can be activated anytime during operation. To activate the emergency
button:
1. Press the button to stop any operation.
2. Rotate the Emergency Stop button to the right to release it and deactivate the emergency
state.
5.3. Manual Control
Shock Dyno Mid and Heavy models can be controlled via a manual dyno controller:
1. Adjust the motor frequency by rotating the knob on the manual display.
2. Press the RUN button to start the Dyno.
3. Motor frequency can be adjusted while the Dyno is running.
4. Press the STOP button to stop the Dyno.
ATTENTION: Use the emergency stop button to engage the safety mechanism before
opening the protective lid or removing shocks or forks to disable the Dyno from running by
accident and prevent the risk of injury.