LACO Technologies TITAN VERSA C User manual

TITAN VERSA LEAK DETECTORS
OPERATIONS AND MAINTENANCE MANUAL

3085 West Directors Row, Salt Lake City, UT 84104 | Phone: [phone] | [email protected] - www.lacotech.com
Manual Name: TITAN VERSA Operations and Maintenance Manual
Product Group: TITAN VERSA Leak Detector
Manual Rev. Number: SMT-07-1037, Rev. A2
© 2020 LACO Technologies, Inc. No part of this manual may be reprinted, translated or duplicated without the
expressed written consent of LACO Technologies, Inc.

LACO Technologies TITAN VERSA Operations and Maintenance Manual i
TABLE OF CONTENTS
About This Manual ............................................................................................................... 1
1.1. Target Groups..................................................................................................................... 1
1.2. Reference Documents...................................................................................................... 1
1.3. Displaying Information .................................................................................................... 2
Warnings................................................................................................................ 2
Safety ...................................................................................................................................... 3
2.1. IntendedUse........................................................................................................................ 3
2.2. Unintended Use.................................................................................................................. 3
2.3. Owner Requirements....................................................................................................... 4
2.4. Operator Requirements.................................................................................................. 4
2.5. Dangers................................................................................................................................. 5
Transport and Storage......................................................................................................... 7
3.1. Transport.............................................................................................................................. 7
Product Configurations.................................................................................... 8
Unpack from Shipping Box .............................................................................. 8
Remove VERSA C Leak Detector.................................................................. 8
Remove VERSA T and L Leak Detector....................................................... 8
Replace Lifting Hardware (VERSA T and L) ............................................... 9
Transporting on Mobile Cart.......................................................................... 9
3.2. Storage .................................................................................................................................. 9
Description...........................................................................................................................10
4.1. Function ..............................................................................................................................10
4.2. Scope of Delivery.............................................................................................................10
4.3. Configurations..................................................................................................................12
Feature Locations and Dimensions ............................................................13
4.4. Technical Data ..................................................................................................................16
4.5. TITAN VERSA Part Number Matrix..........................................................................17
4.6. VacuumDiagrams............................................................................................................18
Vacuum Schematic –Main Version............................................................18
Vacuum Schematic -High-Flow Evac and High-Flow Vent
with One Pump..................................................................................................19
Vacuum Schematic High-Flow Evac and High-Flow Vent
with Two Pumps................................................................................................20
Installation............................................................................................................................21
5.1. Mechanical Setup and Mounting................................................................................21
5.2. Mechanical Connections...............................................................................................22
Vacuum Test Port.............................................................................................22
VERSA C External Pump Connections ......................................................24
High-Flow Evac Valve Connections ...........................................................25

TABLE OF CONTENTS
ii TITAN VERSA Operations and Maintenance Manual LACO Technologies
Sniffer Port..........................................................................................................27
Multi-Use Ports.................................................................................................27
5.3. Electrical Power Connection.......................................................................................32
5.4. Electrical Interfaces ........................................................................................................32
USB Port ..............................................................................................................33
Local I/O...............................................................................................................33
Serial Port............................................................................................................35
Ethernet Port .....................................................................................................36
Barcode Reader.................................................................................................36
Remote I/O..........................................................................................................37
Accessory Features..........................................................................................38
Remote Wired Screen.....................................................................................39
Wireless Handheld Pendant .........................................................................40
5.5. Disposal of theTITAN VERSA......................................................................................41
5.6. Service for the TITAN VERSA.......................................................................................41
Operation .............................................................................................................................42
6.1. Prerequisites for Use......................................................................................................42
6.2. Power-On Process...........................................................................................................42
6.3. Power-Off Process..........................................................................................................44
6.4. General Use Guidelines.................................................................................................45
Calibration...........................................................................................................45
Vacuum Method Leak Testing......................................................................51
Sniff Method Leak Testing.............................................................................52
Gas Charging Process......................................................................................53
6.5. User Interface Features.................................................................................................54
Touchscreen Display and Buttons..............................................................54
Option Button....................................................................................................55
Screen Type Navigation..................................................................................56
Touchscreen Layout ........................................................................................56
Status Icons.........................................................................................................57
Volume Settings ................................................................................................58
User Access Levels ...........................................................................................59
Screen Menu Structure...................................................................................60
Screenshot to USB Drive................................................................................61
6.6. Test and Settings Main Screens..................................................................................62
Test Screen Quick Access Features ...........................................................62
Test ID Function................................................................................................63
Settings Main Menu.........................................................................................65
6.7. Test Settings......................................................................................................................66
Method Settings................................................................................................67
Reject Limits .......................................................................................................69
Vent Settings......................................................................................................71
AutoTest Settings.............................................................................................72

TABLE OF CONTENTS
LACO Technologies TITAN VERSA Operations and Maintenance Manual iii
Zero Settings ......................................................................................................73
Data Log Settings..............................................................................................75
Graph Settings ...................................................................................................78
6.8. Calibration Settings ........................................................................................................80
Calibrated Leak Standard ..............................................................................81
Calibration Start................................................................................................82
Calibration History...........................................................................................84
6.9. System Settings ................................................................................................................85
Mass Spec Settings...........................................................................................86
Unit Settings.......................................................................................................87
Accessory Settings ...........................................................................................89
Communication Settings................................................................................90
Remote I/O..........................................................................................................91
Local I/O...............................................................................................................94
Display..................................................................................................................96
6.10. Maintenance Settings ....................................................................................................97
Maintenance Tasks ..........................................................................................98
Counters ...........................................................................................................100
Manual Control ..............................................................................................101
Event History ..................................................................................................102
Detector Info...................................................................................................104
Turbo Pump .....................................................................................................105
Pirani Calibration...........................................................................................105
Parameters.......................................................................................................108
6.11. Advanced Settings........................................................................................................110
Cell Info .............................................................................................................111
Advanced Settings.........................................................................................111
Method Correction .......................................................................................112
Cell Tuning .......................................................................................................112
Terminal Testing ............................................................................................113
6.12. Factory Default Settings ............................................................................................114
Troubleshooting............................................................................................................... 117
7.1. Warning and Error Messages...................................................................................117
Maintenance and Service............................................................................................... 122
8.1. Maintenance Cautions and Requirements ..........................................................122
8.2. Protective Equipment .................................................................................................122
8.3. Maintenance Documentation ..................................................................................123
8.4. Maintenance Tools and Parts...................................................................................123
8.5. Maintenance Tasks and Intervals ...........................................................................124
8.6. Software Maintenance ...............................................................................................125
Maintenance Reminders on Test Screens.............................................125
Completing Maintenance Tasks in Software .......................................126

TABLE OF CONTENTS
iv TITAN VERSA Operations and Maintenance Manual LACO Technologies
8.7. Maintenance Support..................................................................................................127
8.8. Removing Covers..........................................................................................................128
Front Cover (all Models)..............................................................................128
Removing Back Cover (Compact Configuration) ...............................129
Removing Back Cover (Horizontal Configuration)............................129
Removing Back Cover (Tower Configuration).....................................130
8.9. Cleaning ...........................................................................................................................131
External Covers..............................................................................................131
Internal Surfaces............................................................................................131
8.10. Electrical ..........................................................................................................................131
Fuses...................................................................................................................131
Power Cords....................................................................................................134
Touchscreen and Overlay...........................................................................134
Circuit Boards .................................................................................................135
8.11. Fans and Fan Filters .....................................................................................................135
Fans.....................................................................................................................135
Filters.................................................................................................................136
8.12. Calibrated Leak Maintenance ..................................................................................137
Recalibration...................................................................................................137
Replacement....................................................................................................138
8.13. Valve Block......................................................................................................................139
Vacuum Inlet Screens...................................................................................139
Exhaust Vent Filter .......................................................................................140
Purge Valve Restrictor / Filter ..................................................................140
Valves.................................................................................................................141
Pirani Vacuum Gauge Sensor ....................................................................142
8.14. High-Flow Valves..........................................................................................................143
Valve Cleaning................................................................................................143
Valve Replacement .......................................................................................143
8.15. Turbo Pump ....................................................................................................................144
ReplacetheOilWickin SplitFlow 50 ........................................................144
Replace SplitFlow 50 for Bearing Change.............................................147
8.16. VERSA T Wet Pump Maintenance..........................................................................147
Check Oil Level and Color ..........................................................................147
Accessing Uno6 pump..................................................................................147
Oil Change –Quick Method.......................................................................148
Oil Change –Traditional Method.............................................................150
Oil Mist Eliminator Maintenance.............................................................151
Pump Repair Options ...................................................................................152
Other Pump Parts..........................................................................................152
8.17. VERSA T Dry Pump Maintenance...........................................................................152
Accessing the MVP-030 Pumps................................................................152
Removing the MVP-030 Pump .................................................................153
Pump Maintenance and Repair Options................................................154

LACO Technologies TITAN VERSA Operations and Maintenance Manual v
Additional Pump Parts.................................................................................154
Diaphragm Inspection..................................................................................154
Replacing Diaphragms .................................................................................155
8.18. VERSA L Wet Pump Maintenance ..........................................................................156
Check Oil Level and Color ..........................................................................156
Accessing 1015 pump ..................................................................................157
Oil Change –Quick Method.......................................................................158
Oil Change –Traditional Method.............................................................160
Oil Mist Eliminator Maintenance.............................................................160
Pump Repair Options ...................................................................................161
Other Pump Parts..........................................................................................161
8.19. VERSA L Dry Pump Maintenance ...........................................................................161
Removing the ISP-90 Pump .......................................................................161
Pump Maintenance and Repair Option..................................................162
Other Pump Parts..........................................................................................164
Accessories ....................................................................................................................... 165
9.1. TITAN VERSA Accessories........................................................................................165
Appendix............................................................................................................................ 168
10.1. Reference Information................................................................................................168
Leak Rate Conversions ................................................................................168
Pressure Conversions ..................................................................................168
Gas Flow Conversions..................................................................................170
Leak Flow Regime..........................................................................................170

LIST OF TABLES
vi TITAN VERSA Operations and Maintenance Manual LACO Technologies
LIST OF TABLES
Reference Documents............................................................................................................. 1
Primary Lifting Methods by Configuration...................................................................... 8
USB Drive Folder Structure.................................................................................................11
VERSA Body Style Configurations....................................................................................12
VERSA T Features...................................................................................................................14
VERSA L Features ...................................................................................................................15
Technical Data..........................................................................................................................16
Environmental Conditions ...................................................................................................17
High-Flow Evac Internal Configurations ........................................................................25
VERSA High-Flow Evac External Configurations ........................................................26
TITAN VERSA Multi-Use Ports and Locations..............................................................28
TITAN VERSA Multi-Use Port Details.............................................................................28
TITAN VERSA Electrical Interface Summary ................................................................33
Local I/O Pinout.......................................................................................................................34
Serial DB9 Pinout....................................................................................................................36
Remote I/O Functions Summary .......................................................................................37
Accessory Pin Functions.......................................................................................................38
Accessory List, Connections, and Reference.................................................................38
Calibration Types per Mode and Mass............................................................................45
Control Unit Buttons .............................................................................................................54
Option Button Selections.....................................................................................................56
Basic Screen Type Navigation.............................................................................................56
Status Icon Summary .............................................................................................................57
User Access Level Summary................................................................................................59
Screen Menu Structure.........................................................................................................60
Test Screen Options...............................................................................................................62
Test Screen Added Functions Summary .........................................................................62
Settings Menu Structure.......................................................................................................65
Vacuum Test Mode Summary.............................................................................................68
Test Mode Skip Example.......................................................................................................68
Test Summary Field Description........................................................................................76
Stream Data Log Field Summary........................................................................................77
Calibration Method per Mode and Mass ........................................................................81
Leak Rate Unit Options.........................................................................................................87
High-Flow Evac Options .......................................................................................................90
Remote I/O Default Options...............................................................................................91
Digital Input Options..............................................................................................................92
Digital Output Options..........................................................................................................93
Option Button Selections.....................................................................................................97
Event Logging ........................................................................................................................103
Terminal Testing Communication Method Summary .............................................113
General Factory Settings...................................................................................................114

LIST OF TABLES
LACO Technologies TITAN VERSA Operations and Maintenance Manual vii
Leak Detector Settings.......................................................................................................115
Warning Levels......................................................................................................................118
Warning and Error Messages...........................................................................................118
Maintenance and Service Schedule ...............................................................................124
LACO Advanced Service Options...................................................................................128
TITAN VERSA Fuses............................................................................................................131
TITAN VERSA Power Cords.............................................................................................134
TITAN VERSA Screen Parts..............................................................................................134
TITAN VERSA Circuit Boards ..........................................................................................135
TITAN VERSA Fan Components.....................................................................................135
TITAN VERSA Leak Components...................................................................................137
TITAN VERSA Valve Block Parts....................................................................................139
TITAN VERSA Pirani Gauge Components...................................................................142
TITAN VERSA High-Flow Valve Components ...........................................................143
TITAN VERSA Turbo Pump Parts...................................................................................144
Tower Wet Pump Repair Options ..................................................................................152
VERSA T Pump Parts...........................................................................................................152
Tower Dry Pump MSV-030 Repair Options...............................................................154
VERSA TD Pump Parts .......................................................................................................154
Horizontal Wet Pump Repair Options..........................................................................161
VERSA L Pump Parts...........................................................................................................161
Horizontal Dry Pump ISP-90 Repair Options ............................................................162
VERSA L Pump Parts...........................................................................................................164
TITAN VERSA Accessories ...............................................................................................165
Leak Rate Conversions.......................................................................................................168
Pressure Conversions.........................................................................................................168
Elevation vs. Vacuum Level...............................................................................................169
Gas Flow Conversions ........................................................................................................170
Helium Leak Rate vs. Other Gases .................................................................................170