Larzep HAB1101 Instructions for use

V12.2012
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INSTRUCTIONS&MAINTENANCESHEET
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PORTABLEBATTERYHYDRAULIC
POWERPACKHAB1101
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
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LARZEP,S.A.
AvenidaUrtiaga,6
48269MALLABIA,SPAIN
Tel.+34943171200
Fax.+34943174166
e‐mail:[email protected]
www.larzep.com

2
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1. TECHNICALCHARACTERISTICS
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Maximumoperatingpressure:700bar
Flowrateat700bar:0,16l/min
Reservoircapacity:3litres
Usableoil:2,4litres
Dimensions:220x170x(H)300mm
Weightwithoil:8,7kg
Voltage/Frequency:14.4V
Battery: 30AhLi‐Ion
Chargingtimes:40min
ON/OFFswitch:Withlockout
Noiselevel:91,6dBA
Vibrationlevel:9,5m/s2
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ThevaluesmeasuredweredeterminedaccordingtoEN50144‐2‐1:1995.
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RECEPTION
Visuallyinspectallthecomponentstocheckfordamageduringtransport.Shouldyouobserveany
deteriorationatall,pleaseinformthetransportcompanyortooldistributorimmediately.
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DESCRIPTION
TheHAB1101mains‐poweredhydraulicunitiscompactandlightweightandisthereforesuitableforuseas
aportablehydraulicpowerdistributioncentre.Ithasbeendesignedforusewithanytoolrequiringan
operatingpressureofupto700bar(10.000psi).Theunitissuppliedwithaquickconnector,andametal
carryingandstoragebox.
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2. PREPARATIONFORSTART‐UP
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1. Unscrewthecarryingplugandscrew‐ontheoperatingplug.
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2. Checkthattheoilleveliscorrect.
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3. PlacetheReleaseValveleverinthe"pressure"position.

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OPERATINGPLUG
LEVEL

3
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3. STARTUP
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BeforeusingtheMains‐OperatedHydraulicUnit,ensurethatyouhavereadboththegeneralsafety
instructionsandtheoperatinginstructions.
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1. PlacetheReleaseValveleverinthe"pressure"position.
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2. Pressthepushbutton.
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3. Performtheworkspecifictotheheadorcylinderbeingused.Maximumworkingpressure700bar.
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4. Todepressurise,placetheReleasevalveleverinthe"release"positionandthepressureisreleased
automatically.
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5. Theoperationofthehydraulicunitcanbestoppedatanytimebyreleasingthepushbutton.The
pressureismaintaineduntiltheReleasevalveleverismovedtothe"release"position.
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4. BATTERYREMOVALANDINSTALLATION
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BATTERYREMOVAL
Holdthegripfirmlyandpressthebatteryreleasebuttontoremoveit,asshowninthefollowingfigure.
CAUTION:Nevershortcircuitthebattery.
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PUSHBUTTON

4
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BATTERYINSTALLATION
Insertthebatteryensuringthatthepolesarecorrect(seepreviousfigures).
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BATTERYCHARGING
Beforeusingthetools,chargethebatteryasfollows:
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‐PlugthechargercableintoanACsocket.Oncethechargerplughasbeenconnectedtothemains,the
redpilotlightwilllightcontinuously.
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‐Insertthebatteryinthecharger.Firmlyinsertthebattery,inthedirectionindicatedinthefollowing
figure,untilitcomesintocontactwiththechargercompartmentbottom.
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CAUTION:Ifthebatteryisinsertedthewrongwayround,apartfromnotchargingthiscouldalso
damagethecharger,suchasthedeformationofthechargingterminal.
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‐Charging.Whenthebatteryisinsertedintothecharger,itwillstarttochargeandtheredpilotlightwill
beoncontinuously.Oncethebatteryiscompletelycharged,thegreenpilotlightwillflash(atone
secondintervals).Seethefollowingtable.
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CAUTION:Iftheredpilotlampflickers,unplugtheplugfromthepoweroutletandcheckifthe
batteryisinsertedcorrectly.
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FASTCHARGERINDICATIONS
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REDPowerOn. ThechargerisOn.
Battery‐ Faulty. Malfunctionof thebattery.
YELLOW
Battery‐ Faulty. Incorrect batterymodel.
BatteryinHighTemperature.The batterytemperatureishighLetcooldownit.
BatteryinLowTemperature. Chargethebatteryabove0°C.
GREEN
FastCharging. Batteryisbeingchargedproperly.
FullyCharged. Batterycharging complete.Removethe batteryfrom
thechargerandunplugthechargerfromthemains.
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CAUTION
Ifanyofthefollowingoccurs,unplugthechargerfromthepowersupplyoutletandreplacethebattery
pack:
‐Noneoftheindicatorslightsonanyhow.
‐Theredindicatorlightflickersconstantly.
‐Onlytheredindicatorlightisonevenifthebatterypackisinstalled.
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CAUTION
Donotpulltheplugoutofthereceptaclebypullingonthecord.Makesuretograsptheplugwhen
removingfromreceptacletoavoiddamagingcord.

5
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Howtomakethebatteriesperformlonger
‐Rechargethebatteriesbeforetheybecomecompletelyexhausted.Whenyoufeelthatthepowerof
thetoolbecomesweaker,stopusingthetoolandrechargeitsbattery.Ifyoucontinuetousethetool
andexhausttheelectriccurrent,thebatterymaybedamagedanditslifewillbecomeshorter.
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‐Avoidrechargingathightemperatures.Arechargeablebatterywillbehotimmediatelyafteruse.If
suchabatteryisrechargedimmediatelyafteruse,itsinternalchemicalsubstancewilldeteriorate,and
thebatterylifewillbeshortened.Leavethebatteryandrechargeitafterithascooledforawhile.
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CAUTION
‐Whenthebatterychargerhasbeencontinuouslyused,thebatterychargerwillbeheated,thus
constitutingthecauseofthefailures.Oncethecharginghasbeencompleted,give15minutesrestuntil
thenextcharging.
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‐Ifthebatteryisrechargedwhenitiswarmduetobatteryuseorexposuretosunlight,thepilotlamp
maylightingreen.Thebatterywillnotberecharged.Insuchacase,letthebatterycoolbefore
charging.
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‐Whenthepilotlampflickersrapidlyinred(at0.2–secondintervals),checkforandtakeoutanyforeign
objectsinthecharger’sbatteryinstallationhole.Iftherearenoforeignobjects,itisprobablethatthe
batteryorchargerismalfunctioning.TakeittoyourauthorizedServiceCenter.
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5. CAREANDMAINTENANCE
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Beforeworkingontheunit,disconnecttheplugfromthemains.
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CLEANING
Apropercleaningaftereachuse,particularlyofthemovingparts,willhelpextendingthelifeofthetool.
Dust,sand,environmentalconditions,inparticularthosethataresubjectedtohighsalinity,anddirtin
general,areaseriousdangertoallhydraulictools.
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Thepistonsmustbecleanbecausetheimpuritiescouldscratchthecylinderwallanddamagetheseals.To
cleanthepistoncorrectly,itisadvisabletoadvancethepistonandcleanitwithaqualitysolvent,non‐
corrosive.
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ON/OFFSWITCH
Checkthattheswitchisautomaticallyreleasedwhenyoustoppressingit.Ifananomalyisdetected,
replacetheswitchimmediately.
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BRUSHES
Regularlycheckthebrushesforwearandensurethattheyremaininperfectcontactwiththearmature.
Replacethebrusheswhentheirlengthhasbeenreducedby1/3oftheoriginallength.
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

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6
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‐Disassembly:
Loosenthethreescrewsontheunithandlecoverandremovethehandlecover.Removethestopper
screwinordertoremovetheholderplatewhichkeepsthecarbonbrushholderinplace.
Liftoutthebrushholdertogetherwiththecarbonbrushes.Takegreatcarenottoforciblypullthelead
wireswithinthebrushholders.
Pullthebrushconnectionterminalandremovethecontactbrushfromthebrushholder.
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‐Assembly:
Placethenewcarbonbrushinthebrushholderandconnecttheterminaltothecarbonbrush.
Returnthebrushholderandotherpartstotheiroriginalpositions.Presstheholderplateintoposition,
securingitwiththestopperscrew.
Placetheleadwireinthespecifiedposition.Takeparticularcarenottolettheleadwirecontactthe
armatureorrotatingpartsofthemotor.
Replacethehandlecover,takingcaretoensurethatitdoesnotpinchtheleadwireandsecureitfirmly
withthethreescrews.
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‐CAUTION
Ensurethattheleadwireispinchedbythehandlecoverorcomeintocontactwiththearmatureor
rotatingpartsofthemotor,theoperatorwillbeinseriousdangerofreceivinganelectricshock.Be
extremelycarefulwhendisassemblingandre‐assemblingthemotorandfollowtheproceduresetout
aboveexactly.
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MOTORANDARMATURE
Ensurethatevery100hoursanycarbondustisremovedfromthemotorandbrushhousing.Themotor
armaturemustremainpermanentlycleananditssurfacemustbeuniform(lightbronzeincolour).
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RESERVOIROILLEVEL
Ensurethattheoillevelisalwaysabovetheblacklineontheviewer.Donotfillthereservoirwithno‐
compatibleoilorbrakefluid.Oiltype:VESTAHLP‐15byVERKOLorsimilartype.Removethereservoircap
andaddoiluptothemarkedlevel.Previously,theoilmustbefiltered.Ifnecessary,anyquantitiesrequired
canbesuppliedfromourfactory.
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STORAGE
Toavoiddamageinthetoolcausedbyimpacts,dust,etc.,isrecommendedtostoreitinacaseor
storage/carrybox.

7

WARNINGS
Thepunchesmustbethreadedonthestudalongallitslengthinordertoavoidthebreakingofthescrew
orthethread.
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Theworkingpositionofthetool,foritscorrectfunctioningshouldbethenatural,withthehandledown.
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6. FAULTDIAGNOSTICS
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Beforeperforminganyworkonthetool,ensurethatitisdisconnectedfromthemains.
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ATTENTION!Ifanymaintenancethatisnotdetailedbelowisrequired,pleaseconsultthenearestService
Centre.
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PROBLEMPOSSIBLECAUSESOLUTION
Thetooldoesnotadvance,
advancesslowlyorintermittently.
Oillevelislow.Addoilfollowingtheinstructionsgivenabove.
Releasevalveopen.ClosetheReleasevalve.
Loosequickconnections.Checkconnections.
Tooload.Donottrytooperateabovetheratedload.
Airinthesystem.Bleedthecircuit,keepingthepumphigherthan
thetoolandoperatingitseveraltimeswithout
increasingthepressure.
Cylinderplungerjammed.Checkthecylinderfordamage.Askamechanic
specialisinginhydraulicsystemstorepairit.
Thetooladvancesbutdoesnot
holdthepressure.
Leakattheconnections.Checkthatallconnectionsaretightenandthat
therearenoleaks.
Internalpumpleak.

Repairthepumpbyamechanicspecialisingin
hydraulicsystems.
Thetooldoesnotretract,partially
retractsortakeslongerthanusual
toretract.
Valveclosed.OpentheReleasevalve.
Pumpreservoirtoofull.Emptytheoiluntilitreachesthemaxlineshown
ontheviewer.
Looseconnection.Checkconnections.
Airinthesystem.Bleedthecircuitasindicatedabove.
Hoseint.Øistoonarrow.Useahosewithalargerdiameterthatsupports
anoperatingpressureof700bar.
Damagedcylinderspringor
otherdamagetothe
cylinder.
Repairthepumpbyamechanicspecialisingin
hydraulicsystems.
Themotordoesnotwork.Damagedmainspower
cord.
Changethepowercord.
Wornbrushes.Replacethecarbonbrushes,asindicatedabove.

‐Changealwaysbothbatteriesatthesametime.Donotmixusedandnewbatteries.

‐Donotscrapthebatterieswithnormalwasteanddonotthrowtheminthefire.

‐Keepbatteriesoutofreachofchildren.

‐Usethebatteriescorrectly,accordingtotheinstructionsandspecificationsprovidedwiththebatteries.
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