LD Didactic HV User manual

© by LD DIDACTIC GmbH · Leyboldstraße 1 · D-50354 Hürth · www.ld-didactic.com
Tel: [phone] · Fax: [phone] · Email: [email protected] · Technical alterations reserved
•
•
•
•
•
•
•
Instruction sheet 739 952
Model HV Battery "Cells"
1Cover for fault switch, lockable
2Measuring point potential equalization battery
housing
3DC charging voltage input
4Changeover switch charging mode
5Cell balancing cables 1-3
6Slot for BMS
7Service disconnector (option 1) and pilot line
8HV battery fuse
9Cell balancing lines 4 and 5
10 Pilot line connection
11 Battery housing connection
12 Communication lines to 739958
13 Fault switch 1 - 5
14 Connection potential equalization battery
housing to battery minus (body ground)
15 Slot for battery cell module 1
16 Slot for temperature simulation of cell module 1
17 Cell module selection switch
18 Slot for temperature simulation of cell module 2
19 Slot for battery cell module 2
20 Connection HV+ and HV-
21 Connection body mass
Safety instructions
The device is only suitable for use in dry indoor ar
eas and may only be operated under supervision!
The device must not be put into operation if it
shows visible signs of damage.
The device may only be used for training purposes.
Commercial use is not permitted!
Make sure that only original spare parts are used
for necessary repairs!
The device is not protected against reverse polarity
of the cell modules and can thus be permanently
damaged incl. plug-in elements!
Storage only with removed plug-in elements!
For handling lithium cells, the corresponding safety
instructions and data sheets must be observed!
1 Description
The device described here is used to record battery cells and
BMS. In addition, various errors can be switched.

2 / 3 Instructionsheet739952
© by LD DIDACTIC GmbH · Leyboldstraße 1 · D-50354 Hürth · www.ld-didactic.com
Tel: [phone] · Fax: [phone] · Email: [email protected] · Technical alterations reserved
•
•
•
1.
2.
◦
◦
3.
◦
◦
•
•
1.
2.
3.
1.
2.
3.
4.
•
•
•
1.
2.
3.
1.
2.
3.
1.1 Technical data
Maximum output current 3A
Maximum charging voltage DC 17V
Width 500mm
2 Scope of delivery
Model HV battery "cells
Padlock
STE element "Protection against reclosing”
2.1 Operation
2.2 Installation and initial operation
Set all error switches 13 under the cover 1to the
OFF position.
Insert a BMS (battery management module) plugin mod
ule into the slot 6.
You can use:
739954 STE BMS LiIo or
739956 STE BMS LiFe
Plug two Battery modules matching the BMS equipped
with two batteries into the slots 15 and 19 .
Use:
739955 STE LiIo battery holder or
739957 STE LiFe battery holder.
Note:
Only combine:
739954 with 739955 or
739956 with 739957!
Plug 3 4-mm safety bridging plugs with tap into position
5and two more into position 9.
Connect Model HV battery Monitor, 739958, by plugging
4-mm safety bridging plugs into positions 10 , 11 , 12 ,
20 und 21 .
To establish equipotential bonding, insert a bridging plug
inton 14 .
2.3 Operation of the product
2.4 Discharge mode
To simulate a service disconnect plug, insert one orange
and one red bridging plug into 7. The arrangement of
the bridging plugs is such that you cannot remove the or
ange HV disconnect plug without first disconnecting the
red bridging plug and thus interrupting the pilot line.
Make sure that the switch 4is in position A.
Press the RESET button on the BMS briefly.
The HV battery voltage is now available at theoutput 20 .
Note:
For further functions and notes, see the operating instructions
for:
739958, Model HV battery Monitor
739955, STE BMS LiIo
739956, STE BMS LiFe
2.5 Charge mode
Connect a power supply as a charger for Li batteries, to
the sockets 3with the correctpolarity.
Set the switch 4to position B.
Start charging the batteries. Avoid overcharging!
2.6 Temperature display
Insert one plug-in element Variable resistor 470kΩ,STE
2/19, 57786, into slots 16 and 18 . Set a value of ap
prox. 190kΩ.
Set the module selection switch 17 to the desired posi
tion: left (battery module 1) or right (battery module 2).
The temperature can be read on the display instrument
on the Model HV battery Monitor, 739958.
Fault switches
Fehlernummer Beschreibung Hinweise zur
Fehlersuche
1
Pilot line
interrupted
between 7and
10
Continuity test
2
Potential
equalization
resistance higher
than150mΩ
between 2
and 14
Measurement of
potential
equalization with
Milliohm-Meter
or Sensor
CASSY
3
Short circuit cell
1 (module 1,
lower cell)
Voltage
measurement
between C1 and
C2 5:
OFF: UC1-C2 =
UCell
ON: UC1-C2 =
0V
4
Interruption cell
connection in
module 2
Voltage
measurement
between C4 and
C5 9:
OFF: UC4-C5 =
UCell
ON: UC4-C5≈
0.5V
5
Defective cell 2
(module 1, upper
cell) Note: the
service
disconnect plug
7must be
plugged in!
Voltage
measurement
betweeen C2
and C3 5:
OFF: UC2-C3 =
UCell
ON: UC2-C3≈
2,7V

Instructionsheet739952 3 / 3
© by LD DIDACTIC GmbH · Leyboldstraße 1 · D-50354 Hürth · www.ld-didactic.com
Tel: [phone] · Fax: [phone] · Email: [email protected] · Technical alterations reserved
3 Recycling and disposal
Separate collection of electrical and electronic
equipment
In many countries around the world, electronic devices are
separated and recycled due to the valuable raw materials they
contain, and are not disposed of with household waste.
Used batteries and accumulators that are not enclosed within
the device, as well as lamps that can be removed from the de
vice without damage, must be separated from the device be
fore disposal. Personal data must also be deleted from the de
vices to be disposed of.
To dispose of these devices within Germany, the used devices
and removed electronic components should be sent or taken
to the following address:
LD DIDACTIC GmbH –Service
Gleueler Straße 72
D-50226 Frechen
Within the EU, the WEEE Directive 2012/19/EU applies. For
disposal inquiries, please contact your dealer.
In all other countries, please check the relevant national regu
lations.