Lectrotab ALC-1D User manual

Automatic Leveling
Control Manual
for Dual Stations or Dual Actuators per
tab (ALC-1D and ALC-2D models)
ELECTROMECHANICAL TRIM TAB SYSTEMS
Linear Devices Corporation
dba Lectrotab
11126 Air Park Road, Suite G
Ashland, VA 23005
www.lectrotab.com
Phone: [phone]
Fax: [phone]

Table of Contents
•Introduction…………………………………….…….3
•Safety……………………………………………………..3
•How Do Trim Tabs Work…………………….…..4
•Operational Overview………………………….…5
•Control Box Installation………………………….6
•Display Panel Installation……………………….6
•Wiring Connections……………………………….7
•Wiring Diagram……………………………………..8
•Control Box Calibration………………………….9
•Verify Connection/Operation…….………....9
•Automatic Control Setting…………………….10
•Adjusting Gain………………………………….……10
•Troubleshooting……………………………….……11
2

Introduction
Safety
•Failure to follow all instructions listed in this manual may result in equipment failure or serious injury.
•If using trim tabs for the first time, follow the Operation section of this manual to familiarize yourself with the
feel and response of your trim tab system.
•Never deploy tabs in a following sea. Keep tabs fully retracted in a following sea.
•Never deploy tabs quickly at high speeds or above cruising speeds. This may cause the boat to turn quickly
and become unstable and difficult to control.
•Stay alert, watch what you are doing and use common sense when operating your trim tab system.
•Do not use the trim tab system when under the influence of drugs, alcohol or medication. A moment of
inattention while operating the trim tab system my result in serious injury.
Lectrotab introduces an automatic leveling control system to maintain the boat on a level plane and ensure a
comfortable ride. If sea conditions change, adjustments in boat speed occur, or passengers move about the
boat, the automatic leveling control system utilizes built in sensors to correct the attitude of the boat to
maintain the proper level. The control incorporates advanced programming to correctly level boats 20 foot
or larger.
The Lectrotab automatic leveling control (ALC) design advantages and features include:
• Improved fuel efficiency and faster speeds
• Internal GPS (does not require connection to GPS antenna)
• Actuators connect directly to display (ALC-1 for single actuator system does not require a control box)
• Faster planing at slower speeds
• Automatic correction of bow high conditions or listing
• Automatic tab retraction once ignition key or accessory switch switched off
• Automatic corrections while turning are ignored
• Completely sealed and waterproof display
• Automatic dimming of display LED indicators in darkness and brighten in sun light
• Operates on 10 to 30 Volts DC
• 2 Year Warranty
• CE Approved (Compliance with EMC regulations)
3

How Do Trim Tabs Work
Boaters will enjoy many performance and efficiency benefits by adding Lectrotab trim tabs. Lectrotab trim
tabs improve fuel efficiency, increase boat speed, accelerate shallow water planing, eliminate porpoising, and
enhance the overall boating experience with a more comfortable ride.
• Improved Fuel Efficiency and Faster Speeds
Most importantly, the trim tabs may be adjusted to optimize speed and fuel efficiency. Typically, the
bow rides high causing the stern to drag in the water at cruising or lower speeds. A boat owner will
attempt to correct this problem by trimming his outdrive down to bring the bow down. This
adjustment is extremely inefficient and reduces boat speed and increases fuel consumption, because
trimming of the outdrive pushes water down to allow the transom to rise and bow to lower. In this
scenario, the outdrive is not only propelling the boat forward but it is also pushing the bow down.
The most efficient way to operate the boat is to adjust the tabs to maximize boat speed and level.
The outdrive may then be adjusted so the prop shaft is parallel to the water to maximize the thrust
to push the boat forward.
• Faster Planing
For shallow water starts, trim tabs allow the boat to get up on plane faster. Faster planing can be
accomplished by lowering the tabs to the fully deployed position. As the boat achieves plane, trim
tabs may be raised until the boat is level.
• Porpoising
Occasionally, an uneven load distribution or certain speeds will cause the boat to “porpoise”. This
problem can easily be corrected by deploying both trim tabs simultaneously a few degrees until the
“porpoising” stops.
• Boat Leveling
Every boat owner has experienced passengers or equipment moved to one side of the boat, which
causes the boat to lean to one side and leads to difficulty in handling the boat as well as an
uncomfortable ride. Adding trim tabs to a boat corrects this problem by deploying the tab on the
same side as the boat is leaning towards which levels the boat for a more comfortable ride.
• Head Sea
Rough sea conditions can also be better managed with trim tabs. Typically in a head sea, the boat
speed must be reduced causing the bow to ride high. The waves will pound and beat the boat
bottom for an extremely uncomfortable and slow ride. Trim tabs can be deployed to level the boat
out and allow the hull to cut through the waves for a smoother and more efficient ride.
• A Beam Sea or Wind
A beam sea or wind can lead to a wet ride. To greatly reduce or eliminate the spray caused by waves
or wind hitting the boat side, the windward side trim tab may be deployed to raise the windward
side of the boat. Also retracting the leeward trim tab side may help.
4

Operational Overview
Theory of operation:
As loads shift in a boat or as sea and wind conditions change, trim tabs are an important enhancement for a
boat to maintain a level boat and comfortable ride. The Lectrotab auto leveling control (ALC) will
automatically sense changes in lateral or roll (port and starboard) and longitudinal (fore and aft) position and
adjust the tabs to bring the boat level. When sea or wind conditions change, course changes, or passengers
move around the boat, the ALC will automatically adjust the tabs to maintain a proper boat level, eliminating
the need for constant trim tab adjustments from the helmsman.
Control disabled while turning or off plane:
The auto leveling control is designed with built-in gyros to sense when a boat is turning and disables the
control while in a turn or below planing speeds to prevent automatic corrections. The ALC automatically
reverts back to Auto mode once a steady course is sensed or boat is on plane again. The AUTO indicator will
flash while the boat is in a turn or below planing speeds.
Control configured for 20 foot or larger boats:
The auto leveling control system may be configured for boats larger than 20 feet to effectively maintain the
correct boat level. For vessels over 50’ please contact Lectrotab for correct matching of ALC control to
actuators and tabs.
Control adapts to varying sea conditions:
In calm seas, a list condition is corrected faster than in rough seas. This allows for faster tab reaction when
needed and avoids unnecessary tab adjustments in rough seas, which could cause a roll in high waves.
LED Position indicators:
The display will show tab adjustments by lighting LED’s downward for tab deployment and upward for tab
retraction. While automatically adjusting the tabs, the LED indicator, adjacent to the one lit up, will flash to
show adjustment direction.
Automatic and Manual modes:
The auto leveling control may be switched from automatic to manual mode by pressing the AUTO button.
The AUTO LED remains lit in automatic mode. In manual mode, the AUTO LED goes off. The top and bottom
buttons can be pressed to manually control bow down and bow up respectively, and the left and right
buttons can be pressed to manually correct boat listing or roll to bring the port side down (starboard side up)
or starboard side down (port side up), respectively. The AUTO LED indicator flashes to indicate the boat is
turning or is off plane, and the automatic control is disabled during this time.
Adjusting Gain for faster response time:
The gain on the ALC can be adjusted for a faster response time to correct listing from starboard or port sides
in the automatic mode. Review ALC programming section of this manual.
Automatic Tab Retraction:
The trim tabs will automatically retract when the ignition key or accessory switch is switched off.
5

Control Box Installation ALC-1D, ALC-2D
For ALC-1D (dual station displays) or ALC-2D (dual station, dual actuator/tab)
Mounting Black Control Box:
1. Find a high and dry location to mount the black control box and as close to the trim tab actuators as
possible. It is best to mount the black box close to the actuators but may also be mounted near the
keypad if necessary.
2. The black control box is intended for wall mounting in an upright position. Locate the UP and Forward
arrows on the black box label. The control box must be mounted in a vertical position with the UP arrow
facing upwards, and the Forward arrow facing parallel towards the boat’s bow. A bracket is also provided
for floor and overhead mounting, so the box will maintain a fore to aft and upright (vertical) mounted
position. See diagram below for mounting details.
Mounting Display Panel:
1. Locate the display panel at the helm where it is convenient to access and view the LED indicators.
2. Drill two 3/16” (4.5mm) holes and one 2” (50mm) as shown below for the two mounting studs and
display connector.
3. Mount the display with the washers and nuts provided.
4. Mounting template on the following page may be cut out and used as a drill guide.
Important: For retrofit installations, always disconnect the wires from the old control panel before
connecting to the ALC. Switch off the main dc circuit breaker before starting the connection.
Mounting ALC Keypad Display
6

Wiring Connections
Connecting the Actuators to Black Control Box:
1. Carefully follow the actuator and tab installation guidelines in the Lectrotab Operation and Installation
Manual included in all of our kits.
2. Once the trim tab plates and actuators have been installed, route the actuator cable to the black control
box and attach the cable to a secure fixture every few inches to prevent the cable from getting caught
on gear and becoming disconnected.
3. Follow the wiring diagram on the next page to connect the port and starboard actuators to the 12 pin
plug provided (this plug will eventually be connected underneath the black box). Strip a couple inches of
the actuator cable outer black jacket. This will expose a white and black conductor and a plastic vent
tube. The vent tube must not be blocked and must be kept in a high and dry location with the tube
facing downward.
4. Strip approximately 1/4” (6mm) from each conductor and connect to the green 12 pin plug as follows:
1. Port Actuator White wire to plug #3 (dual actuators/tab connect white wires in parallel)
2. Port Actuator Black wire to plug #5 (dual actuators/tab connect black wires in parallel
3. Starboard Actuator White wire to plug #4 (dual actuators/tab connect white wires in parallel)
4. Starboard Actuator Black wire to plug #6 (dual actuators/tab connect black wires in parallel
Connecting the Supply Voltage:
1. The supply voltage must match the actuator voltage.
2. Route a positive 12 or 24vdc wire and battery negative wire from the fuse panel to the green 12 pin plug
located that will eventually be connected to the black control box. A fuse or breaker must be inline with
the +12 or 24vdc supply wire to the black control box. The fuse sizing is as follows:
1. 12vdc single actuator per tab uses 15 to 20 amp fuse
2. 24vdc single actuator per tab uses 10 amp fuse
3. 12vdc dual actuators per tab uses 35 amp fuse
4. 24vdc dual actuators per tab uses 20 amp fuse
3. Connect the +12 or 24vdc fused wire to the 12 pin green plug #1.
4. Connect the battery (-) negative wire to the 12 pin green plug #2.
Connecting the Black Control Box to Display Panel:
1. Locate the black 6 pin connector on the gray control cable provided.
2. Plug the black 6 pin connector to the Primary and Secondary Display Panel.
3. Attach the red wire extending from the Primary Station black 4 pin plug to the ignition key run position
or accessory switch Primary Station Keypad Only. (Do not connect red wire on secondary station.)
4. Route the cable to the Black Control Box securing the cable every few inches along the way.
5. Strip a couple inches of the gray outer jacket from the control cable and approximately 1/4” of
insulation from the individual conductors from Primary and Secondary Display cables.
6. Connect Primary and Secondary control cable wires together in the green 12 pin plug as follows:
1. Yellow control wires connects to plug #7
2. Green control wires connects to plug #8
3. Brown control wires connects to plug #9
4. White control wires connects to plug #10
7. Remove back panel on black box. Connect the 12 pin plug to the socket located in the black control box
and tighten plug screws. Route cable through yellow cable guide.
7

Wiring ACL-1D or ALC-2D
For ALC-1D (single actuator, dual station display) or ALC-2D (dual actuator, single or dual stations)
8
Note: For ALC-2D dual actuators per tab, connect second actuator
in parallel with one shown in diagram to match wire color.

Display/Control Box Calibration ALC-1D or -2D
(Single actuator, dual station or dual actuator)
Calibrating the Display/Control Box:
For the automatic leveling system to function properly, the trim tab type, position and electrical current draw
must be known. This information is automatically acquired and stored in memory during calibration.
1. Turn battery selector switch ON to apply supply voltage to ALC display. If optional keypad red wire is
used, turn the ignition key to the run position to activate the control.
2. The AUTO indicator should be blinking to indicate the device needs calibrating.
3. Press and hold the Bow Down (top button) and Bow Up (bottom button) simultaneously for 12 seconds
while the control calibrates by running the trim tabs to the fully retracted and deployed positions. The
calibration may take up to 60 seconds and should not be interrupted.
4. Once calibration is completed, the AUTO LED indicator will stop blinking. The port and starboard tab
level LED indicators will now be lit. The port tab indicators will be shown on the left bar and starboard
on the right bar.
Verify Connection and Operation:
1. IMPORTANT! After calibration, verify the connection by pressing the buttons one by one and observing
the trim tabs.
2. Press and hold the top button “Bow Down”. Both trim tabs should deploy downwards.
3. Press and hold the bottom button “Bow Up”. Both trim tabs should retract upwards.
4. If the tab or tabs are moving in the opposite direction as described, switch the two actuator wires from
the actuator that moves in the wrong direction (move 3 to position 5 and 5 to position 3 for port
actuator) at the 12 pin plug, and switch 4 and 6 in the same manner for the starboard actuator and
repeat the testing process.
5. Press the left button “Port Down” and the port trim tab should retract upwards fully and then starboard
trim tab should deploy downwards.
6. Press the right button “Starboard Down” and the starboard trim tab should retract upwards fully and
then port trim tab should deploy downwards.
7. If the wrong tab is moving as described in step 5 and 6, exchange wires 3 and 5 with 4 and 6 at the green
12 pin plug and repeat the testing process.
ALC Display
Photo sensor to
brighten and dim LEDs Adjust Bow Down or Bow Up Buttons
Adjust Port or Starboard
sides up or down
Automatic/Manual control
button and AUTO LED indicator
LEDs indicate tab position
Indicator LEDs to show Gain
adjustment
9

ALC-1D or -2D Display Settings and Operation
Automatic Control Setting and Operation:
After the installation, calibration and verification have been completed, take the boat for a test drive and
store the correct level or attitude as described below.
1. Operate the boat at a typical cruising speed (not maximum speed). Manually adjust the trim tabs until
the desired boat level or attitude is attained.
2. Once the proper attitude is achieved, at a typical cruising speed, press and hold the AUTO button for 4
seconds. The indicator LED to the left of the AUTO text is lit, and the auto leveling control is set in
automatic mode. Now, the desired attitude is stored in permanent memory. Allow the ALC 15 seconds or
more to sense the boat level and then begin automatic adjustments.
3. Fine Adjustment: In AUTO mode, the desired attitude can be fine tuned by pressing any of the four
buttons. Pressing the “Starboard Down” button once sets the boat .5 degrees to starboard. Pressing the
top “Bow Down” button once sets the bow down .5 degrees and so on as the other buttons are pressed.
Once the fine adjustments are complete, press and hold the AUTO button for 4 seconds to set into
permanent memory to overwrite the previous setting.
4. As the boat is operated at slower speeds or turned, the automatic control is suspended, and the AUTO
indicator begins blinking. The auto function is temporarily interrupted to avoid deploying the tabs at
slow speeds or in turns. ALC reverts back to AUTO mode at speeds above planing and once a turn is
completed.
5. Press the AUTO button to switch between Automatic and Manual modes.
6. Display Shut Down: When the boat is stopped and not in use for a couple minutes, the ALC will
automatically shut down to minimize the current draw from the battery to prevent depleting the boat’s
battery.
7. Automatic Tab Retraction: The trim tabs will automatically retract when the ignition key is switched off
or accessory switch is switched off to automatically retract the tabs. The red wire from the ALC keypad
must be connected to the ignition key run position or accessory switch.
Adjusting Gain:
1. The gain determines how fast the auto leveling control corrects a list condition. It can be adjusted in
three steps. As a rule of thumb, boats longer than 35 feet may use setting 1 or 2 while boats below 35
feet may use settings 2 or 3 (setting 1 (top LED) = slower response, Setting 2 (middle LED) = medium,
setting 3 (bottom LED) = fast response).
2. Adjust the gain by pressing and holding the Port button (left) and Starboard button (right) for 4 seconds
until one of the Gain indicators (middle 3 LEDs) begin flashing.
3. Press the top “Bow Down” or bottom “Bow Up” to adjust the setting.
4. The 3 LED indicators at the bottom middle show the 3 gain settings starting with gain setting #1 on top,
#2 in the middle and gain setting #3 on the bottom. (setting 1 (top LED) = slower response, Setting 2
(middle LED) = medium, setting 3 (bottom LED) = fast response).
5. Now press the left “Port” and right “Starboard” buttons at the same time for 4 seconds to store this
setting in permanent memory.
10

ALC-1D/-2D Troubleshooting
Error Code:
If the ALC control senses a fault, an LED indicator will show a quick repetitive flash. See display below for
flashing LED error code.
LEDs do not light:
1) If boat is off plane or stopped for several minutes, the ALC display enters a normal power off mode to
prevent discharging the battery. Operating the boat and pressing the display buttons will bring the display
back to fully operational mode.
2) Connection of red wire to the ignition key switch or accessory switch must be switched to ON and make
sure battery selector switch is turned on. Measure +12vdc or +24vdc between battery negative and
primary station keypad red wire.
3) Measure voltage at terminal 1 (green plug) (+12 or +24vdc) and terminal 2 (battery negative) for proper
voltage (see wiring diagram). Replace fuse or repair poor connection if battery voltage is not measured at
terminals 1 and 2. If the supply voltage is low due to a poor connection, the ALC will restart and flash all
the LEDs twice.
Quick flashing LED indicates
trim tab actuators are not
connected properly (see wiring
diagram)
Quick flashing LED indicates
incorrect mounting angle (see
control mounting instructions)
Quick flashing LED
indicates short circuit to
ground
Quick flashing LED
indicates short circuit on
supply connection 1 and 2
Specifications
11
Quick flashing LED indicates
incorrect mounting angle (see
control mounting instructions)