LEDCONN LUXFLEX Premium User manual

1
301 Thor Place, Brea, CA 92821 | tel [phone] | fax [phone] | [e-mail] | www.ledconn.com
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IG.20.01.R0
INSTALLATION GUIDE
SCAN FOR
DIGITAL VERSION
Thin, flexible LED sheet for backlighting small and large format projects alike. Cuttable, crosswired solution with easy to
use Molex connectors for the perfect application fit. Available in multiple color temperatures—which include static white
(LUXFLEX Premium/Standard) and RGBW—and compatible with a wide array of dimmers & controls.
For your safety, please read and understand instructions completely before starting installation and retain this guide for
future reference.
HANDLING & MOUNTING
SEALING SHEETS
FOR OUTDOOR &
DAMP LOCATIONS
MANAGING THE PRODUCT
• Cutting sheets will expose copper electrical wires and
conductors that become non insulated when they are cut. This
raises the likelihood of electrical shorting between connectors
and compromised lighting quality. To avoid this, allow for a 1-2mm
spacing between sheets and cut pieces and do not touch any
conducting metal components.
• Dry fit flexible sheets before installing.
• Mock up LED flexible sheet with face material to ensure desired
effect is achieved.
• Avoid repeated twisting, folding, creasing, or flexing of LUXFLEX
sheets.
• Do not scrape or use excessive rubbing force on LUXFLEX sheets
• LUXFLEX is a flexible light emitter. Do not bend the light sheets to
less than a 3" diameter.
• LUXFLEX sheets can be damaged by electrostatic discharge.
Observe precautions for handling electrostatic sensitive devices.
• Make sure to provide a minimal airgap to prevent hot spots.
• Avoid placing heavy objects on LUXFLEX.
• No heat sink is required for installation.
AIRGAPS
• 3-4" Recommended airgap between product & substrate,
depending on face material opacity for optimum backlight
evenness.
GENERAL MOUNTING GUIDELINES
• Install the flexible sheets panel in accordance with project
specifications or consult a designer.
• Consult Architects, General Contractors, or Fabricators for
recommendations when field conditions require modifications to
approved submittal or mockup.
• Do not mount or slide heavy objects onto flexible sheet.
• If flexible sheet needs to be repositioned, remove fasteners and be
sure new mounting holes do not overlap with prior holes.
• If flexible sheet is mounted with adhesive, pull up instead of sideways
to lift flexible sheet.
• Please note that handling and mounting the product is the installer's
responsibility. LEDCONN assumes no responsibility for the installation
of the product and assumes no liabiity for any installation or
reinstallation costs.
• For cut pieces of LUXFLEX requested for damp location usage,
add on silicone to exposed conductors. See "Prepping for Outdoor &
Damp Locations" below for best practices.
OPTIONS
• 3M Adhesive Tape • Fastener (screws)
REQUIRED PARTS FOR INSTALLATION
• Molex to hardwire or DC barrel
• Molex to Molex connector (jumper cable/tiling connector)
• Fastener screws
1
2
Apply silicone seal.
Make sure the sealed
connection fully cures (dries).
ENLARGED VIEW
LUXFLEX can be used for outdoor
damp location environments when
Molex connections are properly sealed.
If sheets were not ordered with silicone
sealing, you may add it in the field.
INSTRUCTIONS
1. After testing that all lights are operational,
seal each Molex connection by applying water
resistant silicone to the connection.
2. Allow sealed connection to cure completely
before reconnecting to power.
LUXFLEX™
Static White & RGBW
FLEXIBLE SHEET

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301 Thor Place, Brea, CA 92821 | tel [phone] | fax [phone] | [e-mail] | www.ledconn.com
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IG.20.01.R0
INSTALLATION GUIDE
SCAN FOR
DIGITAL VERSION
MOUNTING
We recommend utilizing the 3M adhesive with metal screw fasteners to securely mount LUXFLEX.
PART I: APPLY THE 3M ADHESIVE
• To obtain maximum adhesion, bonding surfaces must be stable, smooth,
clean, and dry. Make sure the surface is clear of debris and is not greasy. Firm
application pressure develops better adhesive contact and helps improve bond
strength.
• 1/32 inch spacing between LUXFLEX Flexible LED Sheets is required to avoid
conductor contact between flexible sheets.
• For best application, LEDCONN recommends bonding surfaces that are non-
greasy and debris-free. 3M tape adheres best to metal, plastic, and painted
surfaces.
1) Dry Fit With the 3M adhesive tape backing still on, dry fit the LED flexible sheets
to to ensure proper fitment in enclosure. Avoid repositioning LUXFLEX after peeling
off the adhesive tape. 3M adhesive is very strong, but it will lift and cause the sheet to
wrinkle. Conducting the dry fit mockup before removing the adhesive peel will help
greatly.
2) Solvent Wipe To obtain optimum adhesion, the bonding surfaces must be cleaned
and smooth. Most substrates are best prepared by cleaning with a mixture of isopropyl
alcohol (IPA) and water.
3) Wipe Dry Wipe dry the bonding surface.
4) Remove 3M adhesive tape backing and apply to surface. Use all tape on the
back.
5) Apply firm pressure to improve adhesive contact and bond strength; however,
avoid applying pressure to the LED.
PART II: SCREW IN THE METAL FASTENERS
• Screws are to only be fastened inside the ellipsoidal holes marked on the
sheet. Use only round screw heads such as pan or truss.
Do not use tapered screws such as countersunk, wood, or drywall.
• 1/32 inch spacing between LUXFLEX Flexible LED Sheets is required to avoid conductor contact between flexible sheets.
1) Position the LED flexible sheet in the desired mounting location and use the factory supplied ellipsoidal mounting holes as a template to drill
into the mounting surface. Only drill through the designated mounting holes, and do not penetrate through LED flexible sheet substrate.
2) Fasten screws through the LED flexible sheet mounting holes ensuring the screw head is securing the LED flexible sheet to the mounting
surface.
ADD SCREWS TO THE HOLES. SCREW SHOULD BE FLUSH
AGAINST MOUNTING SURFACE.
MOUNTING TIP
To prevent hotspots, we recommend
installing LUXFLEX at least 3-4" away
from the diffuser or illuminated surface.
LUXFLEX™
Static White & RGBW
FLEXIBLE SHEET

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301 Thor Place, Brea, CA 92821 | tel [phone] | fax [phone] | [e-mail] | www.ledconn.com
Details are subject to change without notice. © 2019 LEDCONN CORP. All Rights Reserved.
IG.20.01.R0
INSTALLATION GUIDE
SCAN FOR
DIGITAL VERSION
X18
X16
X15
X14
X13
X1
X3
X4
X6
X5
X7 X7 X9 X10 X7 X12
X21X22X24
Cutting Area
4” (101.6mm) x 2” (50.8mm),
8 LEDs
4” (101.6mm)
24” (610mm)
12” (305mm)
2” (50.8mm)
2” (50.8mm) 4” (101.6mm) 6” (152.4mm) 8” (203.2mm) 10” (254mm) 12” (304.8mm)
4” (101.6mm)
8” (203.2mm)
12” (304.8mm)
16” (406.4mm)
20” (508mm)
24” (609.6mm)
FIELD CUTTING
LUXFLEX is fully field cuttable and may be cut on-site horizontally or vertically along the designated cutting
lines with scissors or a knife.
CUTTING TIPS
1) Only cut along designated cut lines. Do not cut outside of designated cut lines otherwise the electrical circuit will break.
2) For LUXFLEX premium/standard, the smallest piece that may be cut measures 2" x 4" or 50.8mm x 101.6mm. For LUXFLEX RGBW, the
smallest piece that may be cut measures 3" x 2" or 76.2mm x 50.8mm.
3) Cut pieces are crosswired and will illuminate as long as pieces are cut along the cutting lines and connected to one another via Molex
connection.
4) Cut pieces will not illuminate unless connected to another energized section or power supply through the Molex connection.
5) Molex connectors are located around the perimeter of a full LUXFLEX sheet.
X08
X09
X01
X28
Cutting Area
3” x 2”
(76 .2mm x 50.8mm)
6 LEDs
2” (50.8mm)
3” (76.2mm)
12” (305mm)
24” (610mm)
LUXFLEX
PREMIUM/
STANDARD
LUXFLEX RGBW
LUXFLEX™
Static White & RGBW
FLEXIBLE SHEET

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IG.20.01.R0
INSTALLATION GUIDE
SCAN FOR
DIGITAL VERSION
POWER & WIRING
Controls, dimmers, split connectors, extension cords, power supplies, and accessories are available
for purchase.
Before wiring to power supply, always turn off electricity at the fuse or circuit breaker box.
ELECTRICAL POWER CONSIDERATIONS
• Use the supplied Class 2 power supply to power the LED flexible sheet. The warranty will be forfeited if a power supply not approved by
LEDCONN is used.
• LUXFLEX sheets are offered with UL & cUL Listed & Recognized Class 2 power supplies. Please check the input voltage for your flexible
sheet and use the power supply that matches the indicated voltage.
• The total power consumption of the lighting fixture must be lower than the rated output power of the power supply and dimming controls.
• Unless otherwise specified, use only Class 2 power supplies rated 24V or less. LUXFLEX is not suited for power supplies that do not comply
with Class 2 or are greater than 24VDC.
• To maintain Class 2 power compliance, do not exceed more than a 96W load.
• Using a power adapter is essential. Never apply direct AC power. Doing so will instantly burn the LEDs, permanently damage the product,
and void the warranty.
• Ensure enough spacing between pieces of assembled LUXFLEX products to avoid conductors shorting against each other.
• Jumpers & hardwire-to-Molex connections are provided with standard 20AWG wires.
• Please refer to pages 6-7 for further instructions on tiling multiple sheets & power consolidation.
DRIVERS & POWER SUPPLIES
• Please refer to LED driver manufacturer's instructions for appropriate dimmer, connection instructions, and usage recommendations.
• Electrical drivers may be remotely mounted. Contact the LEDCONN Engineering team for help if needed.
• LEDCONN will recommend drivers that match the wattage and voltage requirements of LUXFLEX.
B
120Vac
HOT
NEUTRAL
Dark Blue
Brown Electronic LED Driver
Molex® Connector
LUXFLEX™ LED Flexible Sheet
DC Barrel Jack
24VDC Adapter
DC DRIVER TO MOLEX CONNECTOR HARDWIRE DRIVER-TO-MOLEX CONNECTOR
DIMMING INSTRUCTIONS
1) Connect the power adapter and flexible sheet to the dimmer per
dimmer instructions.
2) Using the dimmer, adjust the light to the desired brightness level.
3) You may use one dimmer for a multi-sheet installation as long as
the total power consumption is lower than dimmer rated power.
4) For optimal performance and brightness, use LEDCONN
recommended compatible dimmers. Consult with LEDCONN
engineers for compatibility concerns.
COMPATIBLE DIMMER TYPES
IN-LINE DIMMER DIMMER WITH
REMOTE CONTROL
MAGNETIC (MLV)
& 0-10V
LUXFLEX™
Static White & RGBW
FLEXIBLE SHEET

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IG.20.01.R0
INSTALLATION GUIDE
SCAN FOR
DIGITAL VERSION
DMX CONTROL
• LUXFLEX may be controlled with DMX controls. DMX decoders will be paired to your drivers to meet compatibility.
• For long runs, the last driver in a DMX control group must have the DMX signal terminated.
• DMX controllable LED drivers are wired to DMX decoders, which are wired to a DMX controller.
Using Dipswitch DMX Decoders
• DMX decoders with dip switches require the address to be manually set by the dip switches.
Using Digital DMX Decoders
LEDCONN does not provide factory programmed digital DMX controls; however, when a DMX decoder is wired to LUXFLEX, the decoder will
automatically configure the address.
DMX Controller
X01
X28
-24VDC
Output
Input
LINE (HOT)
NEUTRAL
+24VDC
DMX512 DECODER
24VDC Constant Voltage Driver
LEAD WIRING
• Usually provided w/6-inch, 20AWG molex to hardwire and 3"
20AWG molex-molex connectors
• All LUXFLEX products use a common positive (+) lead wire.
Please see the table "Wiring Color Codes" for more information.
WIRING COLOR CODES
LUXFLEX
Product Type
Min. Wire Guage
(AWG) Wire Color Charge
Standard 20 Red +
Black -
Premium 20 Red +
Black -
RGBW 20
Black +
Red -
Green -
Blue -
White -
LUXFLEX™
Static White & RGBW
FLEXIBLE SHEET

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301 Thor Place, Brea, CA 92821 | tel [phone] | fax [phone] | [e-mail] | www.ledconn.com
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IG.20.01.R0
INSTALLATION GUIDE
SCAN FOR
DIGITAL VERSION
WIRING THE MOLEX®CONNECTOR
Red wiring should always be aligned to the
positive charge. Black wiring should always be
aligned to the negative charge.
Make sure that the order of the colored wires
corresponds to the order of the letters near the
Molex®connector.
UNDERSTANDING THE MOLEX CONNECTORS FOR TILING
• LUXFLEX sheets may be easily tiled together by taking advantage of the Molex connections provided on each cut sheet.
• One (1) power supply can power multiple panels if total power consumption of panels is lower than the power supply rated power.
• Use Molex-Molex®connectors to connect LUXFLEX LED flexible sheets together in "parallel."
MANAGING VOLTAGE DROP
• Keep wires between flexible sheets and power supplies as short as possible to prevent voltage drop.
• We recommend keeping wire gauges no larger than 12AWG and 40ft long for optimal wire management.
• We recommend heavier wire guages for longer distances. For runs longer than 10 ft, please call in for consultation.
CONNECTING A SINGLE PIECE/SHEET
1) To connect a single piece/sheet of LUXFLEX to the power supply, identify the female Molex®connector and match the polarity of the DC
Connector according to the polarity indicated next to the female Molex.
2) Make sure that the red wire aligns with the positive charge of the female Molex and that the black wire aligns with the negative charge.
3) The front of the male Molex connector, indicated in the images below, must always be facing up when inserting the wire into the connector.
4) For DC power, connect the DC connector input jack to the power supply. For Hardwiring, connect the hardwire to the power supply
5) Connect power supply to power.
6) LEDs will immediately light up if the wiring is correct.
FEMALE
STANDARD/PREMIUM
MOLEX®CONNECTOR
MALE
FRONT BACK
FEMALE
RGBW
MALE
FRONT BACK
JUMPER CABLE/TILING CONNECTOR
LUXFLEX™
Static White & RGBW
FLEXIBLE SHEET

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301 Thor Place, Brea, CA 92821 | tel [phone] | fax [phone] | [e-mail] | www.ledconn.com
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IG.20.01.R0
INSTALLATION GUIDE
SCAN FOR
DIGITAL VERSION
PAINTED MOLEX
UNPAINTED MOLEX
NOTE WIRING
MATCHES ORDER
OF LETTERS
TILING MULTIPLE SHEETS (RGBW)
1) To tile separate pieces or sheets of LUXFLEX RGBW, identify
the female Molex®connector and match the polarity of the tiling
connector according to the polarity indicated next to the female
Molex.
2) When connecting sheets with the tiling connector, make sure that
the input wire corresponds to the letter indicated near the connector.
Make sure that the color of the wire correlates to the first letter of
the color type. The green wire should align with the "G". The red wire
should align with the R. The blue whire should align with the "B". The
white wire should align with the "W". And the black wire should align
with the + charge.
3) The front of the male Molex connector, indicated in the images
below, must always be facing up when inserting the wire into the
connector.
4) Follow the same steps above for wiring the opposite end of the
tiling connector into the female Molex of the separate piece or sheet
you wish to connect.
5) LEDs will immediately light up if the wiring is correct.
6) Following the wiring diagrams provided by the LEDCONN team,
connect pieces or sheets to power supplies following the same
polarity rule.
7) Every tiling connector should be input into 1 painted and 1
unpainted Molex. Please note that if both ends of a tiling connector
are ever input into Molex of the same color, the fixture will not
illuminate due to incorrect charges.
GGREEN WIRE
RRED WIRE
BBLUE WIRE
WWHITE WIRE
+BLACK WIRE
TILING MULTIPLE SHEETS (STANDARD/PREMIUM)
1) To tile separate pieces or sheets of LUXFLEX static white Standard
or Premium, identify the female Molex®connector and match the
polarity of the tiling connector according to the polarity indicated
next to the female Molex.
2) Make sure that the red wire aligns with the positive charge of the
female Molex and that the black wire aligns with the negative charge.
3) The front of the male Molex connector, indicated in the images
below, must always be facing up when inserting the wire into the
connector.
4) Follow the same steps above for wiring the opposite end of the
tiling connector into the female Molex of the separate piece or sheet
you wish to connect.
5) LEDs will immediately light up if the wiring is correct.
6) Following the wiring diagrams provided by the LEDCONN team,
connect pieces or sheets to power supplies following the polarity rule.
+RED WIRE
-BLACK WIRE
LUXFLEX™
Static White & RGBW
FLEXIBLE SHEET

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301 Thor Place, Brea, CA 92821 | tel [phone] | fax [phone] | [e-mail] | www.ledconn.com
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IG.20.01.R0
INSTALLATION GUIDE
SCAN FOR
DIGITAL VERSION
IMPORTANT SAFETY INSTRUCTIONS
Installation of this assembly requires a person familiar with the construction and operation of the luminaire's electrical system and the
hazards involved. If not qualified, do not attempt installation. Contact a qualified electrician If you are unfamiliar with methods for
installing electrical wiring, secure the services of a qualified electrician.
LEDCONN LED fixtures are designed to meet the latest NEC requirements and are listed in full compliance with the relevant UL
standard(s). Before attempting installation of any LED fixture, check your local electrical building code. All electrical connections must
be in accordance with local codes, ordinances and the National Electric Code. Always confirm that the maximum wattage of the flexible
sheet does not exceed the maximum wattage of the connected electrical circuit.
• IMPORTANT Risk of fire or electric shock. Installation of this
luminaire assembly requires a person familiar with the construction
and operation of the luminaires electrical system
and the hazard involved. If not qualified, do not attempt installation.
Contact a qualified electrician
• IMPORTANT Do not connect directly to AC power!
• IMPORTANT Risk of fire or electric shock. Install this assembly only
if the luminaires have the construction features and dimensions shown
in the photographs and/or drawings
•IMPORTANT To prevent wiring damage or abrasion, do not pinch or
damage expose wiring during installation. Keep away from to edges of
sheet metal or other sharp objects
• Verify power is off before installing or un-installing.
• Do not use product if any LED flexible sheet components are
damaged.
• The product has no user serviceable parts. Do not attempt to open
the product or repair it on site. If damaged, please notify LEDCONN
immediately for servicing.
• Do not exceed the specified voltage and current input (refer to the
specification sheet for power limitations).
• Do not hot plug the light engine to an energized power supply, hot
plugging may cause permanent damage to the LEDs.
• Avoid looking directly into the luminaire as the high brightness beam
may damage eyes.
• LEDCONN’s limited warranty applies only to LEDCONN's LUXFLEX
Standard, LUXFLEX Premium, and LUXFLEX RGBW.
• This product must be installed in accordance with the applicable
installation code by a person familiar with the construction and
operation of the product and the hazards involved.
• Do not make or alter any open holes in an enclosure of wiring or
electrical components during installation.
• Please retain these instructions for maintenance reference.
• Test before installing; LEDCONN products undergo rigorous
reliability testing before shipment, but due to unforeseen shipping and
handling issues inspect all flexible sheets to confirm receipt of good,
functioning luminaires.
WARRANTY
These handling and mounting materials and any other communications related to the installation of LUXFLEX LED flexible sheets are offered
for informational purposes only. Handling and mounting is the installer's responsibility. Under no circumstances is LEDCONN assuming any
liability, express or implied, regarding the installation or application of any of its LUXFLEX LED flexible sheets, whether proper or improper.
Further, LEDCONN assumes no liability for any costs associated with the installation or re-installation of LUXFLEX LED flexible sheets.
The standard warranty for this product is 5 years. Any damage caused by mishandling or improper installation of the product as outlined in
this installation guide will void the warranty. Examples of mishandling or improper use include but are not limited to: not cutting along product
cut lines; using power supplies or controls not recommended by LEDCONN; and using product in damp environments without proper damp
location treatment and installation. Please consult a LEDCONN team member for more information about the warranty coverage.
LIMITED
MANUFACTURER
WARRANTY
• LUXFLEX Standard and RGBW are provided by default with an IP54
rating that provides only partial protection against dust and water
splashing from all angles. Please avoid getting the product wet.
• Damp location rating (IP65) is provided for LUXFLEX Premium by
default with IP65. If your LUXFLEX Standard or RGBW product has
been custom requested with IP65 treatment, then it may also be
considered as a damp location product.
• Environmental factors will affect the type of IP rating required for
your applicaiton. If a custom IP Rating has been requested, please
consult with our engineering team for more specific information.
• Relative humidity should never exceed 70% MAX for indoor
applications.
STORAGE & MAINTENANCE
• For optimal LED performance, make sure LUXFLEX™ LED Flexible
Sheets do not exceed an operating temperature range of -4˚F min to
+140˚F max (-20˚C min to +60˚C max).
• For product without damp location treatment, store in a dry, clean
area.
• LUXFLEX may be cleaned, with the power off, by gently wiping with
a soft cloth, using care not to snag or harm the LED components.
• If LUXFLEX is dusty, turn the power off and apply compressed air to
clear any debris.
LUXFLEX™
Static White & RGBW
FLEXIBLE SHEET