Legend KUBOTA RT V 900 User manual

KUBOTA™
RTV 900 & 1100
I N S TA L L AT I O N G U I D E
INSTALLATION GUIDE
All Legend Air Suspension System™ parts are guaranteed to the
original purchaser to be free of manufacturing defects and workman-
ship. Merchandise that fails to conform to these conditions will be
repaired or replaced at Legend Air Suspension Systems™ option if
the parts are returned to us by the purchaser. Warranty coverage is
limited lifetime.
In the event warranty service is required, the original purchaser must
call or write Legend Air Suspension Systems™ immediately with the
problem. Some problems can be rectifi ed by a telephone call and
need no further course of action.
A part that is suspect of being defective must not be replaced by a
Dealer without prior authorization from Legend Air Suspension Sys-
tems™. If it is deemed necessary for Legend Air Suspension Systems™
to make an evaluation to determine whether the part was defective,
a return authorization number must be obtained from Legend Air Sus-
pension Systems™. The parts must be packaged properly so as to not
cause further damage and be returned prepaid to Legend Air Suspen-
sion Systems™ with a copy of the original invoice of purchase and a
detailed letter outlining the nature of the problem, how the part was
used and the circumstances at the time of failure. If after an evaluation
has been made by Legend Air Suspension Systems™ and the part was
found to be defective, repair will be made at Legend Air Suspension
Systems™ discretion.
ADDITIONAL WARRANTY PROVISIONS
(1) Legend Air Suspension Systems™ shall have no obligation in the
event a Legend Air Suspension Systems™ part is modifi ed by any
other person or organization.
(2) Legend Air Suspension Systems™ shall have no obligation if a Leg-
end Air Suspension Systems™ part becomes defective in whole or
in part as a result of improper installation, improper maintenance,
improper use, abnormal operation, or any other misuse or mis-
treatment of the Legend Air Suspension Systems™ part.
(3) Legend Air Suspension Systems™ shall not be liable for any con-
sequential or incidental damages resulting from the failure of a
Legend Air Suspension Systems™ part, the breach of any war-
ranties, the failure to deliver, delay in delivery in non-conforming
condition, or for any other breach of contract of duty between
Legend Air Suspension Systems™ and a customer.
(4) Parts are designed for use on the Kubota RTV™ 900 & 1100.
Legend Air Suspension Systems™ shall have no warranty or liabil-
ity obligation if a Legend Air Suspension Systems™ part is used in
any other application. Vehicles used in competition or racing are
exempt from all warranties. Any bolts or parts touching airride
from top down may cause damage to suspension and will void
the warranty.
(5) All warranty items will require a serial number off the airride, or
the original purchase invoice.
Legend Air Suspension Systems™ assumes no responsibility for dam-
age or injuries which may result from the use or installation of its
products, whether or not properly installed or used. All parts sold
or manufactured by Legend Air Suspension Systems™ are warranted
against all manufacture defects or workmanship defects. Should a
product we manufacture be defective, it must be returned to Legend
Air Suspension Systems™. All returns must be authorized in advance
with RA#. Freight must be prepaid by customer. If our product is found
to be defective, it will be repaired free of charge or exchanged at
Legend Air Suspension Systems™ discretion. Repairs or exchanges
will not be issued if merchandise has been damaged, abused or modi-
fi ed. Any disagreement which may arise out of this agreement shall
be submitted to arbitration and shall be enforceable under the laws of
the State of South Dakota. Judgement on the award shall be entered
into by the said court, and the decision of the arbitrator shall be a
condition precedent to legal rights. The parties shall submit disputed
matters under the Rules of the American Arbitration Association and
the losing party shall pay both partiesʼ attorneysʼ fees and costs.
MADE IN THE USA
WARRANTY
ForTechnical& WarrantyInformation: 605.720.4202 or[email protected]
www.legendsuspensions.com

Properly Support Your UTV Prior To Air Suspension Installation!
warning
CAUT IO N
04.14.11
STEP ONE: MOUNT AIR COMPRESSOR,
SOLENOID & TERMINAL BLOCK UNDER
RIGHT SIDE HOOD AREA
A. Use solenoid and terminal block as template
to where to drill the mounting holes, and the
supplied template for the compressor.
B. Air compressor; use three m6 socket head
bolts with washers.
C. Solenoid; use two ¼” socket head bolts with
washers.
C. Terminal block; use two 10-32 socket
head bolts with washers an d lock nuts
or self tapp i n g s c r ew s .
STEP FOUR: MOUNT SHOCKS
A. Safely lift the vehicle off the ground
to where shocks are fully extended,
and secure vehicle using jack stands.
B. Remove the wheels and all the stock
shocks.
C. Install Legend Air shocks. Rear: by reusing
OE hardware and blue loctite. Pay attention to
illustrations of supplied spacer’s orientations.
Front: using small amount of blue loctite install
air fitting. assemble top of legend shock strut
reusing Kubota co m po n ents f r om t h e stoc k st ru t
as shown in the front shock diagram.
D. Remove the plug in the shock-fittings, and insert
the air tubing routed to each shock. (see Insert:
diagram-B)
E. Using the switch(s), add air to the shocks until the
air bags are firm (approximately 40 psi).
F. Mount the wheels.
G. Safely lower the vehicle off the jack stan ds onto
the floor.
H. Completely deflate both front and rear shocks.
I. Inspect the air bags, and make sure they roll
UNIFORMLYover the shock body.
NOTE: Make sure you mount the components
within the wire’s reach.
NOTE: Professional installation
Highly recommended!
St ep
spacer s
Note:
Mount air compressor
under hood behind
right headlight
(passenger side).
Top
View
air fitting
Note:
Reuse Kubota
Com pon ets fro m
sto c k st r ut
assem bly
Front S hocks Rear Shocks
spacer s
warning
SEE INSERT
FOR MORE
DETAILS
(-) (+)
ST EP T W O : W I R I N G
A. Switch(s) and pressure gauge(s)
can be installed utilizing supplied
bracket(s) or mounted directly into
the dash or console of the vehicle.
Mounting location is personal preference.
i. Use two ¼”-20x1/2” bolts , washers an d
lock nuts to mount each bracket.
ii. Use provided templates to mark and
cut out for dash and console mounting.
B. Connect wires to the matc h i n g
color codes on the terminal block
and push to connect fittings.
C. Connect BLACK (–) wire to negative
battery post an d RED wire
to the positive ( ) battery post.
D. Install fuse in fuse holder
(see Insert: diagram-D)
ST EP T H R E E :
ROUTE AIR TUBING
A. Carefully cut air tubing at 90º with
a sharp blade! (see insert: diagram-C)
B. Route air tubing from each shock to the solenoid block.
A rear shock connects to each R-outlet on the solenoid
block, and a front shock connects to each F-outlet on
the solenoid block. Run the air tubing from the air compressor
outlet to the fitting on the side of the solenoid block.
(see insert: diagram-F)
C. Secure air tubing using zip ties to avoid potential hazards
like exhaust, drive shaft and other movable parts.
D. Connect the front gauge by tapping into the tubing going
to one of the front shocks using supplied Y-fitting. Tap i nto
one of the rear shocks tubing to connect the rear gauge
(see insert: diagram F).
+
STEP FIVE: INITIAL RIDE HEIGHT SETTING
a. Add air to front and rear shocks separately until
the vehicle stops rising.
do not inflate front and rear at the same time.
b. Go riding and fine tune to your personal preference.