LeMond REvMaster User manual

OWNER’S MANUAL

2
LeMond Fitness Inc.
15540 Woodinville-Redmond Road
Suite A100
Woodinville, WA 98072 USA
Telephone [phone]
Fax: [phone]
LeMond® RevMaster™
Visit our website at
www.LeMondtness.com
© 2007 LeMond Fitness Inc. LeMond and RevMaster are registered trademarks.

3
CONGRATULATIONS!
CONGRATULATIONS
You have just become a valued LeMond tness customer. Our team is committed to making your cycling
experience fun and rewarding — oering you detailed product information, expert tness advice, and
direct customer support you can depend on. I want to thank-you for purchasing an exciting LeMond
RevMaster indoor group cycle.
This RevMaster Owner’s Manual will help you get the most enjoyment from your new indoor group
cycle. It not only explains all the important features and safety considerations of the RevMaster, it
also includes great workout tips and exercise principles. If at any time you have questions about this
information, please call us at [phone] and we will be happy to help you. To help us answer your
questions quickly, we recommend that you have the serial number of your bike ready when you call us.
The serial number of your bike is located on the back side of the belt cover.
The RevMaster has been tested by some of America’s most famous cyclists. Our company founder,
Greg LeMond, is the force behind the inspiration and design of this remarkable indoor bike. Greg’s story
is one of courage and heroic accomplishment. In 1986, Greg became the rst American to win the
longest and most physically demanding event in the world — the Tour de France. Only nine months
later in April of 1987, he narrowly escaped death when he was accidentally shot in a hunting accident.
During a long and painful rehabilitation, he set a goal that many considered inconceivable: to once
again win the Tour de France. In 1989, he achieved that goal, and then proved it was no mere stroke of
luck by winning the Tour a third time in 1990.
A legendary athlete, Greg introduced many cycling innovations during his racing career. Just as aero
bars are now commonplace, the RevMaster is the new standard in indoor group cycles. The
RevMaster combines Greg’s passion for cycling with exceptional product innovation. Built to deliver
an incredible workout, every component of the RevMaster has been designed to be more innovative,
more user friendly and more comfortable than any other indoor group cycle you have ridden. Whether
you are a beginning tness enthusiast or a highly conditioned athlete, you will immediately feel the dif-
ference.
Greater Comfort
4-way handlebar & seat adjustability allows you to properly t your bike ranging from the uprightt
position to a low, stretched out setup ideal for triathletes.
Narrower crank design replicates the geometry of a road bike for greater comfort.t
Interchangeable seat options allow you to tailor the seat to your personal preference.t
Finally, its attractiveness and small footprint allows you to position the RevMaster anywhere in your
home for maximum enjoyment; and you’ll also enjoy how quiet a RevMaster workout is. All together,
you will quickly discover that the RevMaster gives you a better cycling experience than any other
indoor group cycle.

4
FEATURES
FEATURES
Next generation X frame design — Excellent stability, and 350 lb. user loadt
New bottom bracket cartridge — Fast, simple assembly and servicet
New fender with integrated brake assembly — Keeps sweat o the ywheel and is easy tot
remove for service
Increased adjustment range — Better t for improved comfortt
Improved corrosion resistance — New electroless nickel plating is stronger and more durablet
than other nishes
New post clamps — Quicker and easier vertical adjustment of the seat and handlebart
Standard pedal thread — Accepts most standard cycling pedalst
Faster assembly — Most components are pre-assembledt
No calibration required — Just hop on & ridet
Exclusive Features
4-way micro adjustability for both seat & handlebars put you in the “sweet zone” for musculart
participation; allowing you to involve more muscles for better workouts.
Thet RevMaster is so smooth and comfortable you can work out much longer than you ever
imagined.
Please review the rest of this Owner’s Manual carefully before you start using your new RevMaster.
The information enclosed here will help you get the most enjoyment out of your workout and includes
valuable operating, service, safety, and trouble-shooting information, as well as guidelines for an eec-
tive exercise program.
We are condent that you will love your new RevMaster. From Greg and the whole LeMond Fitness
team, we wish you a lifetime of good rides and great workouts.

5
TABLE OF CONTENTS
WARRANTY .................................................................. 6
SAFETY GUIDELINES ......................................................... 7
ASSEMBLY AND INSTALLATION INSTRUCTIONS .............................. 9
GUIDELINES FOR SAFE OPERATION ......................................... 13
OPERATING INSTRUCTIONS ................................................. 14
GENERAL EXERCISE GUIDELINES ............................................. 16
MAINTENANCE INSTRUCTIONS ............................................. 18
TROUBLESHOOTING ....................................................... 20
SPECIFICATIONS ........................................................... 22
EXERCISE LOGS ........................................................... 24

6
WARRANTY
WA
RR
ANT
Y
T
his is to certify that the LeMond® RevMaster™ exercise bike is warranted by LeMond Fitness Inc. to be
free of all defects in materials and workmanship. This warranty does not apply to any defect caused by
negligence, misuse, accident, alteration, improper maintenance, or an “act of God.”
Th
e LeMon
d
RevMaster Pro
d
uct Warranty assumes t
h
at t
h
e recommen
d
e
d
service gui
d
e
l
ines
h
ave
been followed b
y
the customer, and covers the following
:
Parts
:
Frame - 5 yearst
Cranks, 
y
wheel, handlebar, handlebar post, seat post - 3
y
ear
s
t
Bottom bracket cartridge assembl
y
, pillow block bearings, tension assembl
y
-2
y
ear
s
t
Pe
d
a
l
s - 1 yea
r
t
S
eat, grip, handles, pedal straps, and brake pad - 90 da
ys
t
L
abo
r
:
- 90 da
y
s following customer installation
Contact our Customer Service Department to report an
y
problems. When calling, please be prepared
to provide the customer service representative with the followin
g
information:
Your name, customer number, shipping address, and telephone number
t
The serial number(s) of the inoperable bike(s)
t
The date(s) of
p
urchase for the ino
p
erable bike(s
)
t
Your
b
i
ll
ing a
dd
res
s
t
T
his information will ensure that
y
ou are the onl
y
one ordering parts under
y
our warrant
y
protection.
If warranty replacement parts are shipped to you, you may be required to return the inoperable part.
T
o
f
acilitate this process, the
f
ollowing policy has been established
:
Please call our Customer Service Department (425-452-6773) to receive a return goods author
i
-
t
zation
p
rior to shi
p
ment
.
LeMond Fitness will incur all ground freight charges for warrant
y
parts ordered for a machine
t
that is less than 90 da
y
s old
.
You are responsible for freight charges on warranty parts for machines that are more than 90
t
d
a
y
s old. (You will not be responsible for the freight charges for an
y
returned inoperable parts.
)
If an inoperable warranty parts must be returned to our Customer Service Department, we will
t
pa
y
the shipping cost and provide detailed return shipping instructions. These instructions will
be sent along with
y
our warrant
y
replacement part.
LeMond Fitness Inc. neither makes, assumes nor authorizes an
y
representative or other person to
make or assume for us, an
y
other warrant
y
whatsoever, whether expressed or implied, in connection
with the sale, service, or shipment o
f
our products. We reserve the right to make changes and improv
e
-
ments in our products without incurring any obligation to similarly alter products previously pu
r
-
chased. In order to maintain your product warranty and to ensure the safe and ecient operation o
f
your machine, only authorized replacement parts can be used. This warranty is void if parts other than
those provided b
y
LeMond Fitness are used
.

7
SAFETY GUIDELINES
This symbol appearing throughout this manual means:
Attention! Be Alert! Your saftey is involved.
The following denition applies to the word “WARNING” found throughout this manual:
WARNING
Used to call attention to POTENTIAL hazards that could result in personal injury or loss of life.
READ ALL INSTRUCTIONS BEFORE USING THIS EXERCISE EQUIPMENT.
The RevMaster indoor group cycle is intended for cardiovascular tness training and may be used1.
in group or individual settings. Use this equipment only for its intended use as described in this
manual. Do not attempt to ride this bike at high pedal speeds or in a standing position until you
have practiced and are comfortable riding at slower pedal speeds.
This unit is NOT equipped with a freewheel system. If the ywheel is in motion, the pedals will be in2.
motion. Do not attempt to stop the unit by applying reverse pressure to the pedals as knee injury
may occur. Do not attempt to remove your feet from the pedals while they are in motion as serious
injury may occur from the spinning pedals.
Wait for the ywheel to coast to a stop. If you want to quickly stop the ywheel, apply rm down-3.
ward pressure to the brake knob. Do not attempt to dismount the RevMaster unless the pedals and
the ywheel are at a complete stop.
Injury or death may occur from improper use or over-training. Consult a medical doctor or qualied4.
tness instructor to determine an exercise program appropriate to your level of tness.
Never attempt to turn the pedal crank arms by hand. Do not expose your hands or your arms to the5.
drive mechanism as possible injury could occur.
In commercial settings, the RevMaster should always be used in a supervised environment with6.
qualied instructors.
In a home setting, keep unsupervised children away from the unit when not in use. Keep children7.
and pets away from the unit while in use.
Do not perform push-up type movements on the handlebars.8.
Never drop or insert any object into any opening on the exercise equipment.9.
Only use the unit on a stable, level oor.10.
IMPORTANT SAFETY INSTRUCTIONS
!

8
SAFETY GUIDELINES
Follow the instructions for safe use of the equipment including proper seat position, handlebar11.
position, and use of the foot positioning system of the pedals. Never adjust the handlebars past the
minimum safe insertion depth marked with the word “STOP”.
For safe operation, allow for at least 1foot (30cm) of free space to either side of the unit and 2 feet12.
(60cm) of free space to the rear of the unit.
The safety level given by the design of this equipment can only be maintained when the equipment is
regularly examined for damage and wear. Inoperable components should be replaced immediately or
the equipment should not be used until it is repaired.
Failure to follow all guidelines may compromise the eectiveness of the exercise experience, expose
yourself (and possibly others) to injury, and reduce the longevity of the equipment.
SAVE THESE INSTRUCTIONS
Your comments and suggestions are welcome.
Congratulations, and thank you for buying the RevMaster.
Your LeMond Fitness:
Dealer: _____________________________________________________________________________
Phone: _____________________________________________________________________________
Your Serial Number:
____________________________________________________________________________________

9
ASSEMBLY INSTRUCTIONS
Seat
Assembly
Adjustment
Lever
Seat Post
Crank
Pedal
Brake Knob /
Resistance Adjustment
Cam Clamp
Handlebar
Post
Stretch Pad
Flywheel
Fender
Drive Belt
(under cover)
Front
Stabilizer
Transport
Wheels
Handlebars
Cam Clamp
Rear
Stabilizer
Bottle Holder
LeMond RevMaster
ASSEMBLY AND INSTALLATION
Before leaving the manufacturing facility, your LeMond® RevMaster® exercise bike was thoroughly
inspected and tested for proper operation. To minimize shipping damage, careful attention was given to
making your bike ready for shipment.

10
DELIVERY
Your LeMond RevMaster will arrive packed in 1 carton. Upon arrival fully inspect the carton for damage.
Point out any damage to the delivery person and have the delivery person record the damage on the
delivery paperwork. Contact the Customer Service Department at [phone] to report any damage.
Please follow these detailed instructions and you will nd that your bike can be unpacked and assem-
bled with ease.
Rear Stabilizer (1)
Front Stabilizer (1)
Handlebar Assy. (1)
Seat Assy. (1)
Stretch Pad (1)
Pedal, left (1)
Pedal, right (1)
[not to scale
]
Adjustment Lever (1)
M5 x 10 (1)
M4 x 10 (2)
Star Washer (4)
Curved Washer (4)
M8 x 15 (10)
Brass Washer (1)
Water Bottle Holder (1)
Track Cap (1)
Assembly Parts
ASSEMBLY INSTRUCTIONS

11
ASSEMBLY INSTRUCTIONS
REMOVE THE BIKE AND COMPONENTS FROM THE SHIPPING CARTON
Move the box to the desired location. Ensure that the carton is standing upright and remove the1.
strapping material.
Pull the cardboard edge out along the bottom of the box to remove the staples. Lift the top of the2.
box up and set aside.
Remove the two smaller boxes from the main frame of the bike.3.
Open both boxes and verify that you have all of the hardware and parts necessary to assemble your4.
bike; you should have this owner’s manual, all the illustrated assembly parts, and all the necessary
tools.
ASSEMBLY
Note: It is not necessary to remove the bike from the foam shipping cradle before assembly.
M8 + star washer
M8 + curved washer
Align the front stabilizer (the one with the1.
transport wheels) with the holes in the main
frame, below the ywheel.
Attach the stabilizer with two (2) M8 x 152.
mm screws and two (2) star washers above,
and two (2) M8 x 15 mm screws and two (2)
curved washers below. Tighten them with a
hex key
M8 + curved washer
M8 + star washer
Align the rear stabilizer with the holes in the3.
main frame below the seat post
Attach the rear stabilizer with two (2) M8x154.
mm screws and two (2) star washers above,
and two (2) M8 x 15 mm screws and two (2)
curved washers below. Tighten them with a
hex key.
M8 x 15
Place the stretch pad on the rear stabilizer5.
and back post of the frame. Attach with two
(2) M8 X 15 mm bolts and tighten them with
a hex key.

12
Position the seat assembly atop the seat track on the seat post. Lightly grease the end of the6.
threads on an adjustment lever. Loosely thread the adjustment lever through the brass washer,
through the hole in the seat track, and into the seat assembly. Slide the seat to the desired position
and tighten the adjustment lever.
Brass
Washer
Pull Out and Rotate
Adjustment
Lever
Note: The handle on the adjustment lever has a
ratchet function. Once you have tightened
a lever, pull out on the handle and rotate it
so it does not stick out. Release the handle
to lock it into place.
Loosen the adjustment lever on the7.
handlebar assembly. Slide the assembly
onto the track on the handlebar post and tighten the adjustment lever. (Use the adjustment lever’s
ratchet function as necessary.)
Pressure Pad
Track Cap
Adjustment
Lever
M4 X 10 (2)
Note: There is a pressure pad at the end of the adjustment lever that is held in place by shipping foam. The
foam is pushed out of the way when you slide the assembly onto the track. If the pad should come
loose, replace it before sliding the assembly onto the track.
Install the handlebar track cap onto the end of the track with two (2) M4 X 10 mm screws.8.
The pedals are marked as if you are seated on the bike, “R” for right, and “L” for left. Carefully thread9.
the right pedal into the crank arm with your ngers - do not cross thread the pedal in the crank arm!
Use the 15 mm wrench tool to tighten the pedal. Repeat this step for the left pedal.
Note: The left pedal is reverse-threaded.
To install the bottle holder, align the bottle holder to the mounting bracket on the handlebar and10.
attach with one (1) M 5 X 10 mm countersunk screw. Tighten with a hex key.
ASSEMBLY INSTRUCTIONS

13
GUIDELINES FOR SAFE OPERATION
GUIDELINES FOR SAFE OPERATION
!
WARNING
THESE GUIDELINES ARE DIRECTED TO YOU, AS THE OWNER OF THIS EXERCISE EQUIPMENT.
YOU SHOULD INSIST THAT ALL USERS FOLLOW THE SAME GUIDELINES. YOU SHOULD MAKE
THIS MANUAL AVAILABLE TO ALL USERS.
Obtain a complete physical examination from your medical doctor and enlist a health/tness pro-1.
fessional’s aid in developing an exercise program suitable for your current health status.
When working out for the rst time, start out slowly for a minimum of ve minutes. After your2.
muscles are warmed up, gradually increase the pedaling rate and/or resistance to a speed that
allows you to attain your target heart rate zone.
The speed and duration of your exercise program should always be subject to how you feel. Never3.
permit peer pressure to exceed your personal judgment while exercising.
Overweight or severely deconditioned individuals should be particularly cautious when using the4.
equipment for the rst time. Even though such individuals may not have histories of serious physi-
cal problems, they may perceive the exercise to be far less intense than it really is, resulting in the
possibility of overexertion or injury.
Although all equipment manufactured by LeMond® Fitness, Inc. has been thoroughly inspected5.
by the manufacturing facility prior to shipment, proper installation and regular maintenance are
required to ensure safety. Maintenance is the sole responsibility of the owner.

14
INSTRUCTIONS FOR FIRST-TIME USERS
Your First Workout On The LeMond® RevMaster™
ADJUSTING THE FIT
Take a moment to learn how to properly t your RevMaster to your body; it will make your workouts a
more pleasant and safer experience. The RevMaster provides more seat and handlebar adjustability than
any other indoor group cycle, and each adjustment is numbered so you can quickly return the adjust-
ments to your specic settings. Making full use of these features will give you the most comfortable ride
possible and allow you to exercise eciently. Using the bike when it is incorrectly adjusted can result in
unnecessary discomfort and increase your risk of injury.
Seat Adjustment:
Adjusting the Seat’s Height
Stand next to the seat post and adjust the seat to hip height.1.
Rotate the crank so that the pedals are in the vertical, 12 and 6 o’clock,2.
position.
Place your foot in the toe cage of the pedal closest to the oor and3.
mount the bike. Ensure that the ball of your foot is over the center of
the pedal. Your leg should be slightly bent at the knee (155 ° extension),
as shown in the picture to the right.
If your leg is too straight or your foot cannot touch the pedal you will4.
need to lower the seat. If your leg is bent too much you will need to
raise the seat.
Dismount the bike and pull up on the seat post cam clamp lever. Once loosened, slide the seat post5.
up or down as necessary.
When the seat is in the desired position, push the cam clamp lever down to the locked position to6.
secure the seat post.
Note the nal position mark on the seat post for future reference.7.
Adjusting the Seat’s Forward/Aft Position
Sit on your bike with the cranks in the 3 and 9 o’clock positions. A8.
proper forward/aft position of the seat is achieved when the small
bump at the top of the shin of your forward leg, directly below the
knee cap (tibial tuberosity), is above the pedal axle.
Dismount to adjust the seat forward or aft for a better t. Loosen9.
the seat adjustment lever and slide the seat forward or backward as
desired; then tighten.
Note the nal position mark under the seat for future reference. (Repeat10.
steps 2 through 7 if necessary.)
OPERATING INSTRUCTIONS

15
OPERATING INSTRUCTIONS
Note: There are two threaded holes on the seat assembly slider, to allow a greater range of forward/aft ad-
justment. The seat adjustment lever can be attached to either. Taller users may want to use the front
hole; shorter users may want to use the back hole.
Handlebar Adjustment:
Adjusting the Handlebar Height
Handlebar height is a matter of preference. Start with the handle bars1.
at the same height as the seat. Adjusting the handlebars higher will
give the rider a more upright position; lowering them will result in a
more prone position.
Raise or lower the handlebars by pulling up on the handlebar post cam2.
clamp lever and sliding the handlebar post up or down as desired. Push
the cam clamp lever down to the locked position to secure the handle-
bar post. Note the nal position mark on the handlebar post for future
reference.
Adjusting the Handlebar’s Forward/Aft Position
Loosen the handlebar forward/aft adjustment lever and slide the handlebars either forward of3.
backward as desired. The forward/aft position should be set to allow the rider to comfortably grasp
the handles with a slight bend at the elbow.
Tighten the adjustment lever clockwise to secure the handlebar assembly. (Remember to use the4.
ratchet feature of the adjustment lever as necessary.) Note the nal position mark for future refer-
ence.
Pedal strap adjustment:
Place the ball of each foot on the pedal and in the toe cage such that the ball of the foot is centered1.
over the pedal spindle and under the strap.
Rotate the cranks until one foot is in a position closest to you.2.
To tighten the strap, pull up on the end of the strap until it ts snugly over your shoe. Make sure3.
that the strap is secure, but not overly tight or pressing uncomfortably on your foot.
Repeat for the other foot.4.
To loosen he pedal strap, press down on the clip that holds the strap secure, and pull slightly5.
outward.
Release the clip to lock the strap into place.6.

16
BASIC OPERATION
Now that you have established a riding position, take a few minutes to ride the bike and determine that
your position is comfortable. Start pedaling at a slow pace with your toes and knees pointed directly
forward. Hold the grips lightly and in a position that allows your shoulders and upper body to relax.
Pedal easily, at a low resistance, until you feel condent that you could ride in that position for the dura-
tion of your workout.
!
WARNING
IF AT ANY TIME DURING YOUR WORKOUT, YOU FEEL CHEST PAIN, EXPERIENCE SEVER MUS-
CULAR DISCOMFORT, FEEL FAINT, OR ARE SHORT OF BREATH, STOP EXERCISING IMME-
DIATELY. IF THE CONDITION PERSISTS, YOU SHOULD CONSULT YOUR MEDICAL DOCTOR
IMMEDIATELY.
Pedaling resistance is controlled by the tension knob located beneath the handlebar, on the main1.
“X” part of the frame. Resistance may be changed at any time by turning the tension knob; clock-
wise for more resistance, or counterclockwise for less resistance.
To apply the brake, press down on the tension knob.2.
Before dismounting, apply the break to stop the ywheel, or increase the resistance and let the3.
ywheel come to a stop.
To dismount the bike, rst loosen each toe cage strap and remove your feet from the pedals, then4.
step o the bike.
GENERAL EXERCISE GUIDELINES
SETTING A GOAL
The rst step to a successful exercise program is to set realistic goals and objectives. Do you want an
exercise program that is geared to build muscle, maintain muscle tone, increase aerobic capacity, or
lose weight? In order to ensure that you fully receive all the benets of a sound exercise program, you
need to rst identify the existence (if any) of risk factors that may inuence the design of your exercise
program. Based upon a comprehensive analysis of your personal exercise needs and interests, you
should then develop (or have developed for you by a competent or trained professional) an individual-
ized program of exercise that is enjoyable, easy, and yet challenging. Your greatest health benet will
come from a lifestyle change that encourages a lifetime of physical activity.
One way to guarantee success in reaching your goal is to eat correctly. A well-rounded diet provides the
proteins, carbohydrates, fats, vitamins, minerals, and water necessary for good health. If you are unsure
of your dietary needs, seek the advise of your physician, an exercise professional, or visit your local book-
store for more information on nutrition.
GENERAL EXERCISE GUIDELINES

17
FLEXIBILITY TRAINING*
Achieving and maintaining an adequate range of motion should always be objectives of a comprehen-
sive exercise program. The warm-up phase of your exercise session should include some type of light
warm-up activity to increase both your heart rate and your body temperature, which is then followed by
exibility exercises that are specically designed to stretch the musculature around your body’s major
skeletal joints. Attempting to stretch a cold muscle can be dangerous to the soft tissues surrounding the
muscle. No matter how controlled the movement, forcing a muscle through a full range of motion (and
beyond) without appropriately warming up is both unsafe and counterproductive.
A general exercise program for achieving and maintaining exibility should adhere to the following
guidelines:
Frequency Dailyt
Intensity To a position of mild discomfortt
Duration 10-30 seconds for each stretcht
Repetitions 2-6 for each stretcht
Type Static, with a major emphasis on the low back and hamstrings areat
because of the high prevalence of low-back pain syndrome in our
society.
EXERCISE PRINCIPLES *
The American College of Sports Medicine has developed a position paper concerning exercise programs
for healthy adults and the need for guidelines. The following recommendations concern the quantity
and quality of (exercise) training for developing and maintaining cardiorespiratory tness in a healthy
adult:
Frequency 3 to 5 days per weekt
Intensity 50% - 85% of maximum oxygen uptake (VO2 max)t
Duration 20 to 60 minutes of continuous aerobic activityt
Mode of Activity Any activity that uses the large muscle groups, that can be maintainedt
continuously, and is rhythmical and aerobic in nature.
Rate of Progression Initial Conditioning: - 4 to 6 weeks; low end intensity (40% - 60% VO2t
max); low end duration (15 to 20 minutes).
Improvement Stage: - 6 weeks to 6 months; moderate intensity; moder-
ate duration.
Maintenance Stage: - 6 months plus; moderate to high intensity; moder-
ate to high duration.
*Note: Some of the material contained in this section is adapted from The StairMaster® Fitness
Handbook 2nd Ed., James A Peterson, and Cedric X. Bryant (editors), Sagamore Publish-
ing, 1995.
GENERAL EXERCISE GUIDELINES

18
MAINTENANCE INSTRUCTIONS
HELPFUL HINTS
The safety level given by the design of this equipment can only be maintained when the equipment is
regularly examined for damage and wear. Inoperable components should be replaced immediately or
the equipment should be put out of use until it is repaired. Read all maintenance instructions thoroughly
before beginning work.
All references to the right or left side and to the front or back are made as if you were on the exercise
equipment ready to exercise. For example, the belt is on the right side of the bike.
TOOL LIST
The following tools are needed to perform service and maintenance:
15mm Pedal Wrench or Open End Wrencht
Metric Hex Key Set (up to 8mm)t
#2 Phillips Screwdrivert
Bottom Bracket Tool (Park BBT-2 or comparable 20-Tooth Tool)t
Crank Puller (Park CCP-2 or comparable Puller for Square, Tapered Spindles)t
Loctite 242 Medium Strength threadlockert
Brake Pad Oil or 3-In-One Oilt
INITIAL SERVICE
Upon receiving your equipment, use a soft clean cloth to wipe o the dust that may have accumulated
during shipping. Your equipment will need minor assembly. Refer to the “Assembly Instructions” section
of this manual for details.
MAINTENANCE

19
MAINTENANCE SCHEDULE
PART RECOMMENDED ACTION FREQUENCY CLEANER LUBRICANT
1 Pedals Ensure that the pedals are tight
in crank arms; that all screws on
pedals are tight; and that the
pedal straps are not frayed
Before each use N/A N/A
Frame Wipe down Daily Soap & water; or, di-
luted non-abrasive
cleaning solution
N/A
Flywheel Wipe down Weekly WD-40® spray.
Spray on rag &
apply light coat to
sides of ywheel.
N/A
Crank Bolts Inspect for looseness Weekly N/A If loose, remove bolt,
apply Loctite® 242
on bolt threads and
reinstall. Tighten to 48
ft-lbs or 575 in-lbs
Brake Pad Inspect for excessive wear or a
dry leather brake pad
Weekly N/A 2 Use 3-IN-One® oil or
10W oil *Do not use
silicone-based lubri-
cants
Belt Inspect for correct tension;
replace cracked, frayed, or oth-
erwise non-uniform belt
Monthly N/A N/A
Bottom
Bracket
Inspect for side-to-side play in
spindle, and a grinding feeling
in crank area when pedaling.
If necessary, replace bottom
bracket.
Monthly N/A N/A
1. We do not recommend you attempt to service the internal parts of the pedals. If they are found to be
worn internally, we recommend replacing the pedal.
2. Use of lubricants or cleaning solutions other than those so specied will result in diminished perfor-
mance and a shorter life span for that part.
MAINTENANCE

20
TROUBLESHOOTING
SYMPTOM: Seat or handlebar post move after locked into position.
Locate smaller 3mm hex bolt at pivot point of cam handle and loosen 1 turn.1.
Disengage 6mm hex bolt on other side from indicator plate and rotate one notch towards (+) sign.2.
Tighten smaller 3mm hex bolt.3.
Test post and repeat process if needed until post no longer moves.4.
SYMPTOM: Clicking noise with each pedal revolution.
Check shoelaces to make sure the aglet is not tapping the bike as the pedals turn.1.
Assure pedal straps are tight and that no excess strap on inner part of pedal is catching on the crank2.
arm as it turns.
Assure that pedals are tight on crank arms.3.
SYMPTOM: Clicking noise when ywheel rotates.
Check edge of ywheel that brake pad rubs against for small burrs.1.
If burr is present gently remove while being careful not to damage ywheel surface.2.
If symptom persists check for noisy ywheel bearings.3.
If ywheel bearings are noisy or rough have authorized service technician replace ywheel hub as-4.
sembly.
SYMPTOM: Drive belt is slipping.
Remove belt cover.1.
Note: Use caution around belt when cover is removed.
Loosen idler with 8mm hex and tighten tensioner bolt 2-3 turns with 5mm hex wrench.2.
Tighten idler and test belt.3.
If belt still slips repeat process until belt no longer slips.4.
Reinstall belt cover.5.
SYMPTOM: Knocking noise or play felt in pedals/cranks.
Make sure pedals are tight on crank arms.1.
Note: Left pedal is reverse threaded.
Make sure crank bolts are tight. If loose, apply blue Loctite 242 to threads and tighten crank bolts2.
with 8mm hex wrench.
If problem persists check the bottom bracket bearing cups for looseness. Tighten if necessary with3.
a bottom bracket tool and use blue Loctite 242 on threads.
If knocking noise still persists contact authorized service technician for replacement of bottom4.
bracket bearings.
TROUBLESHOOTING