Leonton PG5-1600-M12XB-24-67 Instructions for use

⚫PG5-1600-M12XB-24-67
⚫PG5-1600-M12XB-24-T67

© Copyright 2021 Leonton Technologies Co., Ltd. All Rights Reserved
This document contains information, which is protected by copyright. Reproduction, adaptation or
translation without prior permission is prohibited, except as allowed under the copyright laws.
Disclaimer
Leonton Technologies, Co. Ltd. provides this manual without warranty of any kind, expressed or
implied, including but not limited to the implied warranties of merchantability and fitness for a
particular purpose. Leonton Technologies, Co. Ltd. may make improvements and/or changes to the
product and/or specifications of the product described in this manual, without prior notice.
Leonton Technologies, Co. Ltd. will not be liable for any technical inaccuracies or typographical
errors found in this guide. Changes are periodically made to the information contained herein and
will be incorporated into later versions of the manual. The information contained is subject to
change without prior notice.

FCC Notice
This equipment has been tested and found to comply with the limits for a Class-A digital device, pursuant
to Part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful
interference in a residential installation. This equipment generates, uses, and can radiate radio frequency
energy. It may cause harmful interference to radio communications if the equipment is not installed and
used in accordance with the instructions. However, there is no guarantee that interference will not occur in
a particular installation. If this equipment does cause harmful interference to radio or television reception,
which can be determined by turning the equipment off and on, the user is encouraged to try to correct the
interference by one or more of the following measures:
⚫Reorient or relocate the receiving antenna.
⚫Increase the separation between the equipment and receiver.
⚫Connect the equipment into an outlet on a circuit different from that to which the receiver is
connected.
⚫Consult the dealer or an experienced radio/TV technician for help.
Caution: Any changes or modifications not expressly approved by the grantee of this device could void
the user's authority to operate the equipment.
Déclaration FCC
Cet équipement a été testé et reconnu conforme aux limites de la classe A pour les équipements
numériques, conformément à la section 15 des Réglementations FCC. Ces limites sont conçues pour fournir
une protection raisonnable contre toutes interférences nuisibles dans un milieu résidentiel. Cet
équipement génère, utilise, et peut émettre de l’énergie de fréquence radio et, s’il n’est pas installé et
utilisé conformément au manuel d’instruction, peut perturber la réception radio. Cependant, il n’est pas
garanti que l’équipement ne produira aucune interférence dans une installation particulière. Si cet
équipement cause des interférences nuisibles à la réception radio ou télévisée, qui peuvent être
déterminées en l’éteignant et le rallumant, l’utilisateur est encouragé à essayer de remédier au problème
en prenant les mesures suivantes:
⚫Réorienter ou déplacer l’antenne réceptrice.
⚫Augmenter la distance entre l’équipement et le récepteur.
⚫Connecter l’équipement à une prise secteur sur un circuit différent de celui utilisé par le récepteur.
⚫Consulter le négociant ou un technicien radio/TV expérimenté.
Attention: Tout changement ou modification non expressément approuvé par le concessionnaire de cet
appareil pourrait annuler l'autorité de l'utilisateur à utiliser l'équipement.
CE Mark Warning
This is a Class-A product. In a domestic environment this product may cause radio interference in which
case the user may be required to take adequate measures.
CE Mark Avertissement
Ceci est un produit de classe A. Dans un environnement domestique, ce produit peut être utilisé en
présence d'interférences radio.
This document is the current official release manual. Please check our website (www.leonton.com) for
any updated manual or contact us by e-mail ([e-mail]).

CONTENT
OVERVIEW ................................................................................................................................... 1
Key Features.................................................................................................................................................................1
Package Contents.......................................................................................................................................................2
Safety Precaution........................................................................................................................................................2
HARDWARE DESCRIPTION...................................................................................................... 3
Physical Dimensions ..................................................................................................................................................3
Front Panel....................................................................................................................................................................4
LED Indicators..............................................................................................................................................................5
Ethernet Ports..............................................................................................................................................................6
USB Port ........................................................................................................................................................................7
Console Port.................................................................................................................................................................7
Power Inputs ................................................................................................................................................................8
Relay Contact and Digital Input..............................................................................................................................9
Grounding Note........................................................................................................................................................11
Bypass Function ........................................................................................................................................................11
Reset to Default.........................................................................................................................................................11
MOUNTING INSTALLATION..................................................................................................12
Wall Mounting...........................................................................................................................................................12
HARDWARE INSTALLATION..................................................................................................13
Installation Steps ......................................................................................................................................................13
TROUBLE SHOOTING ..............................................................................................................15

1
OVERVIEW
This series is rated IP67 and installation by Wall Mounting. Each unit of this industrial gigabit managed
Ethernet switch provided 16*10/100/1000Base-Tx with IEEE 802.3at compliant ports (30W/port), suitable
for Ethernet conversion applications.
In order to prevent unregulated voltage, this series provides high EFT and ESD protection. This also allows
it to function in harsh environments, as well as support power redundancy with a dual power input design
with reverse polarity protection.
With one model having an operating temperature of -10°C ~ 65°C , and another with a wide operating
temperature of -40°C ~ 70°C, this series is designed to meet any needs for industrial automation
application and harsh environments.
Key Features
Interface & Performance
⚫Copper port support auto MDI/MDI-X function
⚫Embedded 16*10/100/1000Base-T(X) with PoE-PSE (30W/Port)
⚫Store-and-forward switching architecture
⚫32K MAC Address Table
⚫Supports 9.6Kbytes Jumbo Frame
⚫32Mbits memory buffer
Power Input
⚫Dual 24-55VDC redundant power inputs through M12 5-Pin K-Coded male connector, with SELV
output certified by UL61010-2-201
⚫Max. current 11.3A
⚫Max. PoE output: 240W
Certification
⚫CE/FCC
Operating Temperature
⚫Standard operating temperature model: -10°C ~ 65°C
⚫Extended operating temperature model (–T): -40°C ~ 70°C
Case/Installation
⚫IP67 protection
⚫Wall mount design
⚫Installation in a pollution degree 2 industrial environment
⚫Aluminum case

2
Package Contents
⚫1 - PG5-1600-M12XB-24(-T)-67 - Unit weight: 4.108 kg (9.06 lb), Shipping weight: 4.834 kg (10.66 lb)
⚫1 - M12 Protective Cap Set
⚫1 - Quick installation guide
Safety Precaution
Attention
If the DC voltage is supplied by an external circuit, please use a protection device on the power supply input.
Supply by UL Listed industrial use power. The industrial Ethernet switch’s hardware specs, ports, cabling
information, and wiring installation will be described within this user manual.
Attention
Si la tension CC est fournie par un circuit externe, veuillez utiliser un dispositif de protection sur l'entrée
d'alimentation. Fourniture par courant industriel homologué UL. Les spécifications matérielles, les ports, les
informations de câblage et l'installation du câblage du convertisseur de média industriel seront décrits dans
ce manuel d'utilisation.
Warning Labels
The caution label means that you should check the certain information on user manual when working with
the device. (Shown in Figure 1.1)
Étiquettes d'avertissement
L'étiquette d'avertissement signifie que vous devez vérifier certaines informations sur le manuel d'utilisation
lorsque vous travaillez avec l'appareil. (Montré dans la Figure 1.2)
Figure 1.1 - Caution Label
Figure 1.1 - Étiquette de mise en garde
Figure 1.2 - Hot Surface Warning Label
Figure 1.2 - Étiquette d'avertissement de surface chaude

3
HARDWARE DESCRIPTION
Physical Dimensions
Figure 2.1, below, shows the physical dimensions of PG5-1600-M12XB-24-67 series.
(W x H x D) is 295mm x 160mm x 101.3mm
Figure 2.1: Physical Dimensions

4
Front Panel
The front panel of the PG5-1600-M12XB-24-67 series industrial PoE+ gigabit Managed Ethernet Switch is
shown below in Figure 2.2. On the front panel, it provides 16 M12 connectors in a polka dot pattern to
ensure easier plugging and safer operation. The LED indicates various status by different colors and shapes
of the light. Besides, this series supports console, USB, DI/DO and dual DC power inputs (24-55VDC) with
M12 type connectors.
Figure 2.2: The Front Panel

5
LED Indicators
There are LED light indicators located on the front panel of the industrial switch that display the power status
and network status. Each LED indicator has a different color and has its own specific meaning, see below in
Table 2.1.
LED
Color
Description
P1
Green
On
Power input 1 is active
Off
Power input 1 is inactive
P2
Green
On
Power input 2 is active
Off
Power input 2 is inactive
Status
Green
On
No event happened after the last reset or reboot
Red
On
1.System booting
2.Event happened by software setting
Red
Flashing
Firmware Upgrade
Master
Green
On
ERPS Owner Mode (Ring Master) is ready
Off
ERPS Owner Mode is not active
Ring
Green
On
ERPS Ring Network is active and work well
Flashing
ERPS Ring works abnormally or misconfigure
Off
ERPS Ring Network is not active
PoE Load
-
Off
The current overall PoE output power divided by power
budget is ≤ 50%
Blue
On
The current overall PoE output power divided by power
budget is 51% ~ 70%
Red
On
The current overall PoE output power divided by power
budget is 71% ~ 90%
Red
Flashing
The current overall PoE output power divided by power
budget is 91% ~ 100%
L/A
Port 01-16
Green
On
Connected to the network with 1000Mbps
Flashing
Networking is active
Off
Not connected to network
Amber
On
Connected to the network with 10/100Mbps
Flashing
Networking is active
Off
Not connected to network
PoE
Amber
On
Supplying power to the powered-device
Off
Not connected to a Powered Device
Table 2.1: LED Indicators

6
Ethernet Ports
M12 Interface (Auto MDI/MDIX)
⚫Connection Format: M12 8-Pin X-Coded Female Connector
⚫Transmission rate: 10/100/1000 Mbit/s
Prepare the M12 8-Pin X-Coded Ethernet Port mating cable for Ethernet connection. The M12 X-Coded
Ethernet ports are auto-sensing for 10Base-T, 100Base-TX, or 1000Base-T devices connections. Auto
MDI/MDIX means that you can connect to another switch or workstation without changing straight through
or crossover cabling. See pin assignment shown in Table 2.2
M12 8-Pin X-Coded Female Connector
Pinouts
10/100Base-T(X) Signal
1000Base-T Signal
1
Transmit Data + (TX+)
BI_DA+
2
Transmit Data - (TX-)
BI_DA-
3
Receive Data + (RX+)
BI_DB+
4
Receive Data - (RX-)
BI_DB-
5
BI_DD+
6
BI_DD-
7
BI_DC-
8
BI_DC+
Table 2.2
Note: “+” and “-” signs represent the polarity of the wires that make up each wire pair.
Connection of Cables
Use the twisted-pair cable, category 5e or the above cabling for M12 port connections. The cable between
the Ethernet switch and the link partner (switch, hub, workstation, etc.) must be less than 100 meters (328
ft.) long.
⚫Minimum Wire Gauge: 24AWG
⚫Maximum Transmission Length: 100m (328ft)
Caution: Please use with copper conductors only
Attention: DESTINÉ À ÊTRE UTILISÉ AVEC DES CONDUCTEURS EN CUIVRE SEULEMENT
Caution: Use conductors with insulation rated for at least 60°C
Attention: AVERTISSEMENT: EMPLOYER DES CONDUCTEURS POUR AU MOINS 60°C
Caution: Base the conductor Ampacity on a maximum termination temperature of 60°C
Attention: LE COURANT ADMISSIBLE DU CONDUCTEUR DOIT ÊTRE DÉTERMINÉ EN FONCTION D’UNE TEMPÉRATURE
MAXIMALE AUX TERMINAISONS DE 60°C

7
USB Port
⚫It is a M12 4-Pin A-Coded female connector
⚫USB Port is for configuration backup / restore
⚫M12 connector
M12 4-Pin A-Coded female Connector
Pinouts
Function
1
DN
2
VBUS
3
GND
4
DP
Console Port
⚫It is a M12 5-Pin A-Coded female connector
⚫Baud rate 115,200bps, 8, N, 1
⚫M12 connector
M12 5-Pin A-Coded female Connector
Pinouts
Function
1
NC
2
TX
3
RX
4
NC
5
GND

8
Power Inputs
This industrial Ethernet switch provides dual DC power inputs for redundancy through M12 5-pin K-Coded
male connector. Prepare the M12 5-pin K-Coded cable for power connection. Table 2.3 shows the pin
assignment.
M12 5-Pin K-Coded Male Connector
Pinouts
Function
1
V1+
2
V1-
3
V2-
4
V2+
5
GND
Table 2.3
Connection of Cables
⚫Minimum Wire Gauge: 18AWG
Please follow the below steps to insert the power wire.
Step 1. Insert the positive and negative power wires into the power connector on the industrial Ethernet
switch with Power 1 (V1+, V1-), and Power 2 (V2+, V2-).
Step 2. Tighten the screw nut to prevent the connector from loosening.

9
Relay Contact and Digital Input
The Ethernet switch is equipped a M12 5-Pin A-Coded male connector with a normally closed relay contact
for fault alarm and a digital input (DI). The pin assignment of this connector is shown in Table 2.4.
M12 5-Pin A-Coded Male Connector
Pinouts
Function
Description
1
DI+ Relay Com
Common
2
DI+
Digital Input +
3
DI-
Digital Input -
4
DI- Relay (N.C.)
Normally Closed
5
NA
Not Assigned
Table 2.4
Connection of Cables
⚫Minimum Wire Gauge: 24AWG
Relay Contact
Relay is opened if any event listed below happens
1. The current PoE outputs of all connected PDs exceed 240 Watts (for PoE models)
2. Power 1 or Power 2 was inactive
3. If any one of all PoE ports exceeds 30Watts (for PoE models)
4. Event happened by software setting
Relay is closed under the conditions below
1. No event after reboot
2. No event after reset the switch
A connection of relay contact for fault alarm is shown below in Figure 2.3.
Figure 2.3: Wiring the relay contact for fault alarm
When the Ethernet switch is operating normally, the relay contact is a closed circuit. When the switch has
any fault status (PoE overload or power failure), the relay contact circuit is opened and the FAULT LED lights
up. In addition, even after even after the abnormal situation has been removed, the relay contact is still
open and FAULT LED remains active, unless using the digital input to reset that. See the next section for
information on Digital Input.

10
Digital Input (DI)
The digital input is used for monitoring two external events via an external voltage source. When the voltage
level on digital input pins changes from high voltage to low voltage, the DI function will be triggered. Table
2.5 is shown a detail specification of the digital input.
Specification
Description
Level 0 (Low)
-30~8VDC
Will trigger DI function (active trigger states)
Level 1 (High)
10~30VDC
Normal Status (inactive trigger states)
Nominal input voltage
24VDC
Max. input voltage
30VDC
Nominal input current
5mA (typical)
Max. input current
8mA
Table 2.5: Specification of DI

11
Grounding Note
Grounding and wire routing help limit the effects of noise due to electromagnetic interference (EMI). Run
the ground connection from the ground screw to the grounding surface prior to connecting devices. The
grounding screw symbol is shown blow in Figure 2.5.
Figure 2.5: Grounding screw symbol
Caution: Using a shielded cable achieves better electromagnetic compatibility.
Attention: L'utilisation d'un câble blindé permet une meilleure compatibilité
électromagnétique.
Bypass Function
This Ethernet switch supports bypass function by two Ethernet ports (P8 and P16). When one of the Ethernet
switches loses power, Ethernet ports (P8 and P16) will bypass the power lost Ethernet switch to prevent the
network from disconnecting.
Take Figure 2.5 for example, if Switch B has power failure, the bypass function will be activated automatically,
and it will bypass Switch B and bridge P8 to P16 of Switch B, so that the data transmission path (from Switch
A to C) can remain connected and unaffected.
Figure 2.5: Example of bypass function
Reset to Default
Please perform the below steps to reset the switch to factory default setting.
Step 1. Reverse the Tx & Rx of the Console Cable and plug it into the console port.
Step 2. Restart the power.
Step 3. The switch will start rebooting with the port LEDs flashing.
Step 4. When the Status LED turns into Green, the process is completed.
Step 5. Remove the reversed console cable.

12
MOUNTING INSTALLATION
Wall Mounting
Follow the steps below to mount the industrial Ethernet switch to a wall using the screw holes as shown
below in Figure 3.1.
Figure 3.1: The Rear Side of the Switch
Follow the steps below to learn how to hang the industrial Switch.
Step 1. Prepare 4 screws for mounting the switch to a wall.
Note: Recommended use the M5 screws.
Step 2. Based on the Figure 3.2: Physical Dimensions which is shown the positions of 4 screw holes on the
left and right side of the switch to make 4 screw holes on a wall accordingly.
Step 3. Insert the screws through the screw holes on the switch and screw the switch into the wall. Shown
above in Figure 3.1.
Step 4. To remove the switch from the wall, do the opposite from the steps above.
Note: Make sure disconnect all cables from the switch before removing the unit from the wall.
Figure 3.2: Position of the screw holes

13
HARDWARE INSTALLATION
Installation Steps
This section will explain how to install PG5-1600-M12XB-24-67 series.
Installation Steps
Step 1. Unpack the industrial Ethernet switch from the original packing box.
Step 2. To hang the industrial Ethernet switch on a wall, please refer to the Mounting Installation section.
Step 3. Power on the industrial Ethernet switch and then the power LED light will turn on.
•If you need help on how to wire power, please refer to the Power Inputs section.
•Please refer to the LED Indicators section for LED light indication.
Step 4. Prepare the M12 cable for Ethernet connection.
Step 5. Insert one side of the M12 cable into switch’s Ethernet port and on the other side into the
networking device’s Ethernet port. The Ethernet port’s (L/A) LED on the industrial Ethernet switch
will turn on when the cable is connected to the networking device.
•Please refer to the LED Indicators section for LED light indication.
Step 6. When all connections are set and the LED lights all show normal, the installation is complete.

14
Caution: If the equipment is used in a manner not specified by the manufacturer, the
protection provided by the equipment may be impaired.
Attention: Si l'équipement est utilisé d'une manière non spécifiée par le fabricant, la
protection fournie par l'équipement peut être altérée.
Caution: The installation that the safety to any system incorporating the equipment is
the responsibility of the assembler of the system.
Attention: L'installation que la sécurité de tout système intégrant l'équipement est de la
responsabilité de l'assembleur du système.
Caution: This is an OPEN TYPE module and should be installed in a final safety enclosure
characteristic.
Attention: Il s'agit d'un module de TYPE OUVERT et doit être installé dans une
caractéristique finale d'enceinte de sécurité.
Caution: This device is intended for use indoor and at altitudes up to 2000 meters.
Attention: Cet appareil est destiné à être utilisé en intérieur et à des altitudes allant
jusqu'à 2000 mètres.
Caution: Ambient Relative Humidity should be within the range of 5 and 95% (non-
condensing).
Attention: L'humidité relative ambiante doit être comprise entre 5 et 95% (sans
condensation).

15
TROUBLE SHOOTING
●Verify you have the right power cord or adapter. Never use a power supply or adapter with a non-
compliant DC output voltage or it will burn the equipment.
●Select the proper UTP or STP cable in order to construct the network. Use an unshielded twisted-pair
(UTP) or shield twisted-pair (STP) cable for RJ-45 connections: 100Ω Category 5e for
10M/100/1000Mbps. Also be sure that the length of any twisted-pair connection does not exceed 100
meters (328 feet).
●Diagnosing LED Indicators: To assist in identifying problems, the Switch can be easily monitored with the
LED indicators which help to identity if any problems exist.
◆Please refer to the LED Indicators section for LED light indication.
●If the power indicator LED does not turn on when the power cord is plugged in, the user may have a
problem with the power cord. Check for loose power connections, power losses or surges at the power
outlet.
◆Please contact Leonton for technical support service, if the problem still cannot be resolved.
●If the industrial Switch LED indicators are normal and the connected cables are correct but the packets
still cannot transmit, please check the system’s Ethernet devices’ configuration or status.
For any repair or maintenance needs, please contact us.
LEONTON TECHNOLOGIES, CO., LTD
9F-1, No.43, Fuxing Rd., Xindian Dist.,
New Taipei City, 231,
Taiwan
TEL: [phone]
FAX: [phone]