LG 42CS460 User manual

Printed in KoreaP/NO : MFL67440123 (1201-REV00)
CHASSIS : LB21C
MODEL : 42CS460/460Y/461/470
MODEL : 42CS460/460Y/470-TA 42CS461-TB
CAUTION
BEFORE SERVICING THE CHASSIS,
READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
LCD TV
SERVICE MANUAL
North/Latin America http://aic.lgservice.com
Europe/Africa http://eic.lgservice.com
Asia/Oceania http://biz.lgservice.com
Internal Use Only

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Only for training and service purposes
CONTENTS
CONTENTS .............................................................................................. 2
SAFETY PRECAUTIONS ........................................................................ 3
SERVICING PRECAUTIONS .................................................................... 4
SPECIFICATION ....................................................................................... 6
ADJUSTMENT INSTRUCTION ................................................................ 9
TROUBLE SHOOTING GUIDE ............................................................... 15
BLOCK DIAGRAM .................................................................................. 22
EXPLODED VIEW .................................................................................. 23
SCHEMATIC CIRCUIT DIAGRAM ..............................................................

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Only for training and service purposes
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the
Schematic Diagram and Exploded View.
It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent
Shock, Fire, or other Hazards.
Do not modify the original design without permission of manufacturer.
General Guidance
An isolation Transformer should always be used during the
servicing of a receiver whose chassis is not isolated from the AC
power line. Use a transformer of adequate power rating as this
protects the technician from accidents resulting in personal injury
from electrical shocks.
It will also protect the receiver and it's components from being
damaged by accidental shorts of the circuitry that may be
inadvertently introduced during the service operation.
If any fuse (or Fusible Resistor) in this TV receiver is blown,
replace it with the specified.
When replacing a high wattage resistor (Oxide Metal Film Resistor,
over 1 W), keep the resistor 10 mm away from PCB.
Keep wires away from high voltage or high temperature parts.
Before returning the receiver to the customer,
always perform an AC leakage current check on the exposed
metallic parts of the cabinet, such as antennas, terminals, etc., to
be sure the set is safe to operate without damage of electrical
shock.
Leakage Current Cold Check(Antenna Cold Check)
With the instrument AC plug removed from AC source, connect an
electrical jumper across the two AC plug prongs. Place the AC
switch in the on position, connect one lead of ohm-meter to the AC
plug prongs tied together and touch other ohm-meter lead in turn to
each exposed metallic parts such as antenna terminals, phone
jacks, etc.
If the exposed metallic part has a return path to the chassis, the
measured resistance should be between 1 MΩ and 5.2 MΩ.
When the exposed metal has no return path to the chassis the
reading must be infinite.
An other abnormality exists that must be corrected before the
receiver is returned to the customer.
Leakage Current Hot Check (See below Figure)
Plug the AC cord directly into the AC outlet.
Do not use a line Isolation Transformer during this check.
Connect 1.5 K / 10 watt resistor in parallel with a 0.15 uF capacitor
between a known good earth ground (Water Pipe, Conduit, etc.)
and the exposed metallic parts.
Measure the AC voltage across the resistor using AC voltmeter
with 1000 ohms/volt or more sensitivity.
Reverse plug the AC cord into the AC outlet and repeat AC voltage
measurements for each exposed metallic part. Any voltage
measured must not exceed 0.75 volt RMS which is corresponds to
0.5 mA.
In case any measurement is out of the limits specified, there is
possibility of shock hazard and the set must be checked and
repaired before it is returned to the customer.
Leakage Current Hot Check circuit
IMPORTANT SAFETY NOTICE
SAFETY PRECAUTIONS

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Only for training and service purposes
SERVICING PRECAUTIONS
CAUTION: Before servicing receivers covered by this service
manual and its supplements and addenda, read and follow the
SAFETY PRECAUTIONS on page 3 of this publication.
NOTE: If unforeseen circumstances create conict between the
following servicing precautions and any of the safety precautions
on page 3 of this publication, always follow the safety precautions.
Remember: Safety First.
General Servicing Precautions
1. Always unplug the receiver AC power cord from the AC power
source before;
a. Removing or reinstalling any component, circuit board mod-
ule or any other receiver assembly.
b. Disconnecting or reconnecting any receiver electrical plug or
other electrical connection.
c. Connecting a test substitute in parallel with an electrolytic
capacitor in the receiver.
CAUTION: A wrong part substitution or incorrect polarity
installation of electrolytic capacitors may result in an explo-
sion hazard.
2. Test high voltage only by measuring it with an appropriate
high voltage meter or other voltage measuring device (DVM,
FETVOM, etc) equipped with a suitable high voltage probe.
Do not test high voltage by "drawing an arc".
3. Do not spray chemicals on or near this receiver or any of its
assemblies.
4. Unless specied otherwise in this service manual, clean
electrical contacts only by applying the following mixture to the
contacts with a pipe cleaner, cotton-tipped stick or comparable
non-abrasive applicator; 10 % (by volume) Acetone and 90 %
(by volume) isopropyl alcohol (90 % - 99 % strength)
CAUTION: This is a ammable mixture.
Unless specied otherwise in this service manual, lubrication of
contacts in not required.
5. Do not defeat any plug/socket B+ voltage interlocks with which
receivers covered by this service manual might be equipped.
6. Do not apply AC power to this instrument and/or any of its
electrical assemblies unless all solid-state device heat sinks are
correctly installed.
7. Always connect the test receiver ground lead to the receiver
chassis ground before connecting the test receiver positive
lead.
Always remove the test receiver ground lead last.
8. Use with this receiver only the test xtures specied in this
service manual.
CAUTION: Do not connect the test xture ground strap to any
heat sink in this receiver.
Electrostatically Sensitive (ES) Devices
Some semiconductor (solid-state) devices can be damaged eas-
ily by static electricity. Such components commonly are called
Electrostatically Sensitive (ES) Devices. Examples of typical ES
devices are integrated circuits and some eld-effect transistors
and semiconductor “chip” components. The following techniques
should be used to help reduce the incidence of component dam-
age caused by static by static electricity.
1. Immediately before handling any semiconductor component or
semiconductor-equipped assembly, drain off any electrostatic
charge on your body by touching a known earth ground. Alter-
natively, obtain and wear a commercially available discharging
wrist strap device, which should be removed to prevent poten-
tial shock reasons prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ES
devices, place the assembly on a conductive surface such as
aluminum foil, to prevent electrostatic charge buildup or expo-
sure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ES
devices.
4. Use only an anti-static type solder removal device. Some solder
removal devices not classied as “anti-static” can generate
electrical charges sufcient to damage ES devices.
5. Do not use freon-propelled chemicals. These can generate
electrical charges sufcient to damage ES devices.
6. Do not remove a replacement ES device from its protective
package until immediately before you are ready to install it.
(Most replacement ES devices are packaged with leads electri-
cally shorted together by conductive foam, aluminum foil or
comparable conductive material).
7. Immediately before removing the protective material from the
leads of a replacement ES device, touch the protective material
to the chassis or circuit assembly into which the device will be
installed.
CAUTION: Be sure no power is applied to the chassis or circuit,
and observe all other safety precautions.
8. Minimize bodily motions when handling unpackaged replace-
ment ES devices. (Otherwise harmless motion such as the
brushing together of your clothes fabric or the lifting of your
foot from a carpeted oor can generate static electricity suf-
cient to damage an ES device.)
General Soldering Guidelines
1. Use a grounded-tip, low-wattage soldering iron and appropriate
tip size and shape that will maintain tip temperature within the
range or 500 °F to 600 °F.
2. Use an appropriate gauge of RMA resin-core solder composed
of 60 parts tin/40 parts lead.
3. Keep the soldering iron tip clean and well tinned.
4. Thoroughly clean the surfaces to be soldered. Use a mall wire-
bristle (0.5 inch, or 1.25 cm) brush with a metal handle.
Do not use freon-propelled spray-on cleaners.
5. Use the following unsoldering technique
a. Allow the soldering iron tip to reach normal temperature.
(500 °F to 600 °F)
b. Heat the component lead until the solder melts.
c. Quickly draw the melted solder with an anti-static, suction-
type solder removal device or with solder braid.
CAUTION: Work quickly to avoid overheating the circuit
board printed foil.
6. Use the following soldering technique.
a. Allow the soldering iron tip to reach a normal temperature
(500 °F to 600 °F)
b. First, hold the soldering iron tip and solder the strand against
the component lead until the solder melts.
c. Quickly move the soldering iron tip to the junction of the
component lead and the printed circuit foil, and hold it there
only until the solder ows onto and around both the compo-
nent lead and the foil.
CAUTION: Work quickly to avoid overheating the circuit
board printed foil.
d. Closely inspect the solder area and remove any excess or
splashed solder with a small wire-bristle brush.

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Only for training and service purposes
IC Remove/Replacement
Some chassis circuit boards have slotted holes (oblong) through
which the IC leads are inserted and then bent at against the cir-
cuit foil. When holes are the slotted type, the following technique
should be used to remove and replace the IC. When working with
boards using the familiar round hole, use the standard technique
as outlined in paragraphs 5 and 6 above.
Removal
1. Desolder and straighten each IC lead in one operation by
gently prying up on the lead with the soldering iron tip as the
solder melts.
2. Draw away the melted solder with an anti-static suction-type
solder removal device (or with solder braid) before removing
the IC.
Replacement
1. Carefully insert the replacement IC in the circuit board.
2. Carefully bend each IC lead against the circuit foil pad and
solder it.
3. Clean the soldered areas with a small wire-bristle brush.
(It is not necessary to reapply acrylic coating to the areas).
"Small-Signal" Discrete Transistor
Removal/Replacement
1. Remove the defective transistor by clipping its leads as close
as possible to the component body.
2. Bend into a "U" shape the end of each of three leads remaining
on the circuit board.
3. Bend into a "U" shape the replacement transistor leads.
4. Connect the replacement transistor leads to the corresponding
leads extending from the circuit board and crimp the "U" with
long nose pliers to insure metal to metal contact then solder
each connection.
Power Output, Transistor Device
Removal/Replacement
1. Heat and remove all solder from around the transistor leads.
2. Remove the heat sink mounting screw (if so equipped).
3. Carefully remove the transistor from the heat sink of the circuit
board.
4. Insert new transistor in the circuit board.
5. Solder each transistor lead, and clip off excess lead.
6. Replace heat sink.
Diode Removal/Replacement
1. Remove defective diode by clipping its leads as close as pos-
sible to diode body.
2. Bend the two remaining leads perpendicular y to the circuit
board.
3. Observing diode polarity, wrap each lead of the new diode
around the corresponding lead on the circuit board.
4. Securely crimp each connection and solder it.
5. Inspect (on the circuit board copper side) the solder joints of
the two "original" leads. If they are not shiny, reheat them and if
necessary, apply additional solder.
Fuse and Conventional Resistor
Removal/Replacement
1. Clip each fuse or resistor lead at top of the circuit board hollow
stake.
2. Securely crimp the leads of replacement component around
notch at stake top.
3. Solder the connections.
CAUTION: Maintain original spacing between the replaced
component and adjacent components and the circuit board to
prevent excessive component temperatures.
Circuit Board Foil Repair
Excessive heat applied to the copper foil of any printed circuit
board will weaken the adhesive that bonds the foil to the circuit
board causing the foil to separate from or "lift-off" the board. The
following guidelines and procedures should be followed whenever
this condition is encountered.
At IC Connections
To repair a defective copper pattern at IC connections use the
following procedure to install a jumper wire on the copper pattern
side of the circuit board. (Use this technique only on IC connec-
tions).
1. Carefully remove the damaged copper pattern with a sharp
knife. (Remove only as much copper as absolutely necessary).
2. carefully scratch away the solder resist and acrylic coating (if
used) from the end of the remaining copper pattern.
3. Bend a small "U" in one end of a small gauge jumper wire and
carefully crimp it around the IC pin. Solder the IC connection.
4. Route the jumper wire along the path of the out-away copper
pattern and let it overlap the previously scraped end of the
good copper pattern. Solder the overlapped area and clip off
any excess jumper wire.
At Other Connections
Use the following technique to repair the defective copper pattern
at connections other than IC Pins. This technique involves the
installation of a jumper wire on the component side of the circuit
board.
1. Remove the defective copper pattern with a sharp knife.
Remove at least 1/4 inch of copper, to ensure that a hazardous
condition will not exist if the jumper wire opens.
2. Trace along the copper pattern from both sides of the pattern
break and locate the nearest component that is directly con-
nected to the affected copper pattern.
3. Connect insulated 20-gauge jumper wire from the lead of the
nearest component on one side of the pattern break to the lead
of the nearest component on the other side.
Carefully crimp and solder the connections.
CAUTION: Be sure the insulated jumper wire is dressed so the
it does not touch components or sharp edges.

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Only for training and service purposes
SPECIFICATION
NOTE : Specifications and others are subject to change without notice for improvement .
1. Application range
This specification is applied to the LCD TV used LB21C
chassis.
2. Requirement for Test
Each part is tested as below without special appointment.
1) Temperature: 25 °C ± 5 °C(77 °F ± 9 °F), CST: 40 °C ± 5 °C
2) Relative Humidity: 65 % ± 10 %
3) Power Voltage
: Standard input voltage (AC 100-240 V~, 50/60 Hz)
* Standard Voltage of each products is marked by models.
4) Specification and performance of each parts are followed
each drawing and specification by part number in
accordance with BOM.
5) The receiver must be operated for about 5 minutes prior to
the adjustment.
3. Test method
1) Performance: LGE TV test method followed
2) Demanded other specification
- Safety : CE, IEC specification
- EMC : CE, IEC
4. Model General Specification
No. Item Specication Remarks
1. Market
Austrailia, New Zealand, Singapore, Malaysia,
Vietnam, Indonesia,
South Africa, Israel, A-ASIA
only Analog for A-ASIA
2. Broadcasting system
1) PAL/SECAM-B/G/D/K
2) PAL-I/II
3) NTSC-M
4) DVB-T
PAL for NZ/SG
3. Channel Storage ATV - 135EA, DTV - 1000EA
4. Receiving system Analog : Upper Heterodyne
Digital : COFDM(DVB-T)
▪ DVB-T
- Guard Interval(Bitrate_Mbit/s)
1/4, 1/8, 1/16, 1/32
- Modulation : Code Rate
QPSK : 1/2, 2/3, 3/4, 5/6, 7/8
16-QAM : 1/2, 2/3, 3/4, 5/6, 7/8
64-QAM : 1/2, 2/3, 3/4, 5/6, 7/8
5. Video(Composite) Input PAL, SECAM, NTSC 4 System : PAL, SECAM, NTSC, PAL60
6. Component Input Y/Cb/Cr, Y/Pb/Pr
7. RGB Input RGB-PC Analog (D-sub 15PIN)
8. HDMI Input
HDMI1-DTV/DVI
HDMI2-DTV/DVI
HDMI3-DTV
PC
- Non 3D HD/FHD Model : HDMI version 1.3
- 3D Model : HDMI version 1.4a
Support HDCP
9. Audio Input RGB/DVI audio, Component, AV
10. SPDIF out SPDIF out
11. USB For My Media(Movie/Photo/Music List) or SVC
12. LAN DLNA Only LB21B

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5. Component Video Input (Y, PB, PR)
6. RGB (PC)
No. Resolution H-freq(kHz) V-freq(Hz) Pixel clock(MHz) Proposed
1 720*480i 15.73 59.94 13.500 SDTV, DVD 480I(525I)
2 720*480i 15.73 60.00 13.514 SDTV, DVD 480I(525I)
3 720*576i 15.625 50.00 13.500 SDTV, DVD 576I(625I) 50Hz
4 720*480p 31.47 59.94 27.000 SDTV 480P
5 720*480p 31.50 60.00 27.027 SDTV 480P
6 720*576p 31.25 50.00 27.000 SDTV 576P 50Hz
7 1280*720 44.96 59.94 74.176 HDTV 720P
8 1280*720 45.00 60.00 74.250 HDTV 720P
9 1280*720 37.50 50.00 74.25 HDTV 720P 50Hz
10 1920*1080 28.125 50.00 74.250 HDTV 1080I 50Hz
11 1920*1080 33.72 59.94 74.176 HDTV 1080I
12 1920*1080 33.75 60.00 74.25 HDTV 1080I
13 1920*1080 26.97 23.976 63.296 HDTV 1080P
14 1920*1080 27.00 24.000 63.36 HDTV 1080P
15 1920*1080 33.71 29.97 79.120 HDTV 1080P
16 1920*1080 33.75 30.00 79.20 HDTV 1080P
17 1920*1080 56.25 50 148.5 HDTV 1080P
18 1920*1080 67.432 59.94 148.350 HDTV 1080P
19 1920*1080 67.5 60.00 148.5 HDTV 1080P
No. Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz) Proposed Remarks
1 640*350 31.468 70.09 25.17 EGA
2 720*400 31.469 70.09 28.32 DOS
3 640*480 31.469 3. 640*480 31.469
4 800*600 37.879 60.317 40 VESA(SVGA)
5 1024*768 48.363 60.004 65 VESA(XGA)
6 1360*768 47.712 60.015 84.75 VESA(WXGA)
7 1920*1080 66.587 59.934 138.50 WUXGA (Reduced Blanking) Only FHD Model

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7. HDMI Input
(1) DTV Mode
No. Resolution H-freq(kHz) V-freq.(kHz) Pixel
clock(MHz) Proposed Remarks
1 720*480 15.73 59.94 13.500 SDTV, DVD 480I(525I)
Spec. out but display2 720*480 15.75 60.00 13.514 SDTV, DVD 480I(525I)
3 720*576 15.625 50.00 13.500 SDTV, DVD 576I(625I) 50Hz
4 720*480 31.47 59.94 27 SDTV 480P
5 720*480 31.5 60.00 27.027 SDTV 480P
6 720*576 31.25 50.00 27 SDTV 576P
7 1280*720 44.96 59.94 74.176 HDTV 720P
8 1280*720 45 60.00 74.25 HDTV 720P
9 1280*720 37.5 50.00 74.25 HDTV 720P
10 1920*1080 28.125 50.00 74.25 HDTV 1080I
11 1920*1080 33.72 59.94 74.176 HDTV 1080I
12 1920*1080 33.75 60.00 74.25 HDTV 1080I
13 1920*1080 26.97 23.976 63.296 HDTV 1080P
14 1920*1080 27.00 24.000 63.36 HDTV 1080P
15 1920*1080 33.71 29.97 79.120 HDTV 1080P
16 1920*1080 33.75 30.00 79.20 HDTV 1080P
17 1920*1080 56.25 50.00 148.5 HDTV 1080P
18 1920*1080 67.432 59.94 148.350 HDTV 1080P
19 1920*1080 67.5 60.00 148.5 HDTV 1080P
(2) PC Mode
No. Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz) Proposed Remarks
1 640*350 31.468 70.09 25.17 EGA
2 720*400 31.469 70.09 28.32 DOS
3 640*480 31.469 59.94 25.17 VESA(VGA)
4 800*600 37.879 60.317 40 VESA(SVGA)
5 1024*768 48.363 60.004 65 VESA(XGA)
6 1152*864 54.348 60.053 80.002 VESA(VGA)
7 1360*768 47.712 60.015 84.75 VESA(WXGA)
8 1280*1024 63.981 60.02 109.00 SXGA Only FHD Model
(Support to HDMNI-PC)
9 1920*1080 67.5 60 158.40 WUXGA (Reduced Blanking) Only FHD Model

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Only for training and service purposes
ADJUSTMENT INSTRUCTION
1. Application Range
This specification sheet is applied to all of the LCD TV with
LB21C chassis.
2. Designation
(1) The adjustment is according to the order which is designated
and which must be followed, according to the plan which
can be changed only on agreeing.
(2) Power adjustment : Free Voltage.
(3) Magnetic Field Condition: Nil.
(4) Input signal Unit: Product Specification Standard.
(5) Reserve after operation : Above 5 Minutes (Heat Run)
Temperature : at 25 °C ± 5 °C
Relative humidity : 65 ± 10 %
Input voltage : 220 V, 60 Hz
(6) Adjustment equipments: Color Analyzer(CA-210 or CA-110),
DDC Adjustment Jig, Service remote control.
(7) Push the "IN STOP" key - For memory initialization.
3. Main PCB check process
▪ APC - After Manual-Insert, executing APC
* Boot file Download
(1) Execute ISP program "Mstar ISP Utility" and then click
"Config" tab.
(2) Set as below, and then click "Auto Detect" and check "OK"
message.
If "Error" is displayed, check connection between computer,
jig, and set.
(3) Click "Read" tab, and then load download file(XXXX.bin)
by clicking "Read"
(4) Click "Connect" tab. If "Can't" is displayed, check connection
between computer, jig, and set.
(5) Click "Auto" tab and set as below.
(6) Click "Run".
(7) After downloading, check "OK" message.
* USB DOWNLOAD
(1) Put the USB Stick to the USB socket.
(2) Automatically detecting update file in USB Stick.
- If your downloaded program version in USB Stick is Low,
it didn't work. But your downloaded version is High, USB
data is automatically detecting.
(1)
filexxx.bin
(4)
(5)
(6)
(7)...........OK
filexxx.bin
(2)
(3)
Please Check the Speed :
To use speed between
from 200KHz to 400KHz
Case1 : Software version up
1. After downloading S/W by USB , TV set will reboot
automatically.
2. Push “In-stop” key.
3. Push “Power on” key.
4. Function inspection
5. After function inspection, Push “In-stop” key.
Case2 : Function check at the assembly line
1. When TV set is entering on the assembly line, Push
“In-stop” key at rst.
2. Push “Power on” key for turning it on.
→ If you push “Power on” key, TV set will recover
channel information by itself.
3. After function inspection, Push “In-stop” key.

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Only for training and service purposes
(3) Show the message "Copying files from memory".
(4) Updating is starting.
(5) Updating Completed, The TV will restart automatically.
(6) If your TV is turned on, check your updated version and
Tool option. (explain the Tool option, next stage)
* If downloading version is more high than your TV have, TV
can lost all channel data. In this case, you have to channel
recover. if all channel data is cleared, you didn’t have a DTV/
ATV test on production line.
* After downloading, have to adjust Tool Option again.
(1) Push "IN-START" key in service remote control.
(2) Select "Tool Option 1" and push "OK" key.
(3) Punch in the number. (Each model has their number)
3.1. ADC Process
(1) ADC
- Enter Service Mode by pushing "ADJ" key,
- Enter Internal ADC mode by pushing "►" key at "5. ADC
Calibration".
<Caution> Using "power on" key of the Adjustment remote
control, power on TV.
* ADC Calibration Protocol (RS232)
Adjust Sequence
▪ aa 00 00 [Enter Adjust Mode]
▪ xb 00 40 [Component1 Input (480i)]
▪ ad 00 10 [Adjust 480i Comp1]
▪ xb 00 60 [RGB Input (1024*768)]
▪ ad 00 10 [Adjust 1024*768 RGB]
▪ aa 00 90 End Adjust mode
* Required equipment : Adjustment remote control.
3.2. MAC Address
3.2.1. Equipment & Condition
▪ Play file: Serial.exe
▪ MAC Address edit
▪ Input Start / End MAC address
3.2.2. Download method
(1) Communication Prot connection
Connect: PCBA Jig-> RS-232C Port== PC-> RS-232C Port
(2) MAC Address Download, Whidevine Download
▪ Com 1,2,3,4 and 115200(Baud rate)
lGhkq|z{
WUG{GvX
XUG{GvYG
YUG{GvZG
ZUG{Gv[G
[UG{Gv\G
\UGjGnG
]UGhkjGjG ඖ
^UG~GiG
_UGXWGwG~iG
`UG{GwG
XWUGlkpkGkVsG
XXUGzGiVjG
XYUG{GzGzG
XZUlUGpGhG
G
hkjGj
hkjGjG[_W un
hkjGjGXW_W un
hkjGyni un
z y
NO Item CMD 1 CMD 2 Data 0
Enter
Adjust MODE
Adjust
‘Mode In’ A A 0 0 When transfer the ‘Mode In’, Carry the command.
ADC adjust ADC Adjust A D 1 0 Automatically adjustment
(The use of a internal pattern)

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3.3. LAN Inspection
3.3.1. Equipment & Condition
▪ Each other connection to LAN Port of IP Hub and Jig
3.3.2. LAN inspection solution
▪ LAN Port connection with PCB
▪ Network setting at MENU Mode of TV
▪ Setting automatic IP
▪ Setting state confirmation
-> If automatic setting is finished, you confirm IP and MAC
Address.
3.4. LAN PORT INSPECTION(PING TEST)
Connect SET -> LAN port == PC -> LAN Port
3.4.1. Equipment setting
(1) Play the LAN Port Test PROGRAM.
(2) Input IP set up for an inspection to Test Program.
*IP Number : 12.12.2.2
3.4.2. LAN PORT inspection (PING TEST)
(1) Play the LAN Port Test Program.
(2) Connect each other LAN Port Jack.
(3) Play Test (F9) button and confirm OK Message.
(4) Remove LAN cable.
3.5. Function Check
* Check display and sound
- Check Input and Signal items. (cf. work instructions)
1) TV
2) AV
3) COMPONENT (480i)
4) RGB (PC : 1024 x 768 @ 60hz)
5) HDMI
* Display and Sound check is executed by Remote control.
<Caution>
Not to push the INSTOP key after completion if the function
inspection.
4. Total Assembly line process
4.1. Adjustment Preparation
▪ W/B Equipment condition
CA210
: CCFL/EEFL -> CH9, Test signal: Inner pattern(80IRE)
LED -> CH14, Test signal: Inner pattern(80IRE)
▪ Above 5 minutes H/run in the inner pattern. ("power on" key
of Adjustment remote control)(Only EEFL)
* Connecting picture of the measuring instrument
(On Automatic control)
Inside PATTERN is used when W/B is controlled. Connect to
auto controller or push Adjustment R/C POWER ON -> Enter
the mode of White-Balance, the pattern will come out.
* Auto-control interface and directions
(1) Adjust in the place where the influx of light like floodlight
around is blocked. (illumination is less than 10 lux).
(2) Adhere closely the Color analyzer(CA210) to the module
less than 10 cm distance, keep it with the surface of the
Module and Color analyzer's prove vertically.(80° ~ 100°).
(3) Aging time
- After aging start, keep the power on (no suspension of
power supply) and heat-run over 5 minutes.
- Using 'no signal' or 'POWER ONLY' or the others, check
the back light on.
Full White Pattern CA-210
COLOR
ANALYZER
TYPE : CA-210
RS-232C Communication
SET PC
Cool 13,000 K X=0.269 (±0.002)
Y=0.273 (±0.002) <Test Signal>
Inner pattern
(204gray,80IRE)
Medium 9,300 K X=0.285 (±0.002)
Y=0.293 (±0.002)
Warm 6,500 K X=0.313 (±0.002)
Y=0.329 (±0.002)

- 12 - LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
Only for training and service purposes
▪ Auto adjustment Map(RS-232C)
RS-232C COMMAND
[CMD ID DATA]
Wb 00 00 White Balance Start
Wb 00 ff White Balance End
<Caution>
Color Temperature : COOL, Medium, Warm.
One of R Gain/G Gain/ B Gain should be kept on 0xC0, and
adjust other two lower than C0.(When R/G/B Gain are all C0,
it is the FULL Dynamic Range of Module)
* Manual W/B process using adjust Remote control.
▪ After enter Service Mode by pushing "ADJ" key,
▪ Enter White Balance by pushing "►" key at "6. White
Balance".
* After you finished all adjustments, Press "In-start" key and
compare Tool option and Area option value with its BOM, if
it is correctly same then unplug the AC cable. If it is not
same, then correct it same with BOM and unplug AC cable.
For correct it to the model's module from factory Jig model.
* Push the "IN STOP" key after completing the function
inspection.
4.2. EDID DATA
(1) All Data : HEXA Value
(2) Changeable Data :
*: Serial No : Controlled / Data:01
**: Month : Controlled / Data:00
***: Year : Controlled
****: Check sum
4.2.1. Auto Download
▪ After enter Service Mode by pushing "ADJ" key.
▪ Enter EDID D/L menu.
▪ Enter "START" by pushing "OK" key.
<Caution> Never connect HDMI && D-sub cable when EDID
downloaded.
* LS3500, LS4400 and CS460 series have only one HDMI.
* EDID data and Model option download (RS232)
(1) FHD 8/10 bit RGB EDID data
RS-232C COMMAND
[CMD ID DATA] MIN
CENTER
(DEFAULT) MAX
Cool Mid Warm Cool Mid Warm
R Gain jg Ja jd 00 172 192 192 192
G Gain jh Jb je 00 172 192 192 192
B Gain ji Jc jf 00 192 192 172 192
R Cut 64 64 64 128
G Cut 64 64 64 128
B Cut 64 64 64 128
EZ ADJUT
0. Tool Option1
1. Tool Option2
2. Tool Option3
3. Tool Option4
4. Tool Option5
5. Country Group
6. ADC Calibration
7. White Balance
8. 10 Point WB
9. Test Pattern
10. EDID D/L ►
11. Sub B/C
12. Touch Sensitivity setting
13. Ext. Input Adjust
EDID D/L
HDMI1
HDMI2
HDMI3
RGB
NG
NG
NG
NG
Reset
Start
EDID D/L
Reset
Start
HDMI1
HDMI2
HDMI3
RGB
OK
OK
OK
OK
NO Item CMD 1 CMD 2 Data 0
Enter download
MODE
Download
‘Mode In’ A A 0 0 When transfer the ‘Mode In’, Carry the command.
EDID data and
Model option
download
Download A E 00 10
Automatically download
(The use of a internal
data)
No. Item Condition Hex Data
1 Manufacturer ID GSM 1E6D
2 Version Digital : 1 01
3 Revision Digital : 3 03
3D 0 1 2 3 4 5 6 7 8 9 A B C D E F
0 00 FF FF FF FF FF FF 00 1E 6D A B
10 C 01 03 68 A0 5A 78 0A EE 91 A3 54 4C 99 26
20 0F 50 54 A1 08 00 31 40 45 40 61 40 71 40 81 80
30 01 01 01 01 01 01 02 3A 80 18 71 38 2D 40 58 2C
40 45 00 A0 5A 00 00 00 1E 66 21 50 B0 51 00 1B 30
50 40 70 36 00 A0 5A 00 00 00 1E 00 00 00 FD 00 3A
60 3E 1E 53 10 00 0A 20 20 20 20 20 20 D 00 00 FC
70 D 00 E
EZ ADJUST
0. Tool Option1
1. Tool Option2
2. Tool Option3
3. Tool Option4
4. Tool Option5
5. Country Group
6. ADC Calibration
7. White Balance ►
8. 10 Point WB
9. Test Pattern
10. EDID D/L
11. Sub B/C
12. Touch Sensitivity Setting
13. Ext. Input Adjust
White Balance
Color Temp.
R-Gain
G-Gain
B-Gain
R-Cut
G-Cut
B-Cut
Test-Pattern
Backlight
Reset
Cool
172
172
192
64
64
64
ON
100
To Set

- 13 - LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
Only for training and service purposes
(2) FHD 10 bit HDMI EDID data
(3) Detail EDID Options are below
a. Product ID
b. Serial No: Controlled on production line.
c. Month, Year: Controlled on production line:
ex) Week : '01' -> '01'
Year : '2012' -> '16' fix
d. Model Name(Hex):
cf) TV set’s model name in EDID data is below.
e. Checksum: Changeable by total EDID data.
f. Vendor Specific(HDMI)
4.3. Model name & Serial number D/L
▪ Press "Power on" key of service remote control.
(Baud rate : 115200 bps)
▪ Connect RS232 Signal Cable to RS-232 Jack.
▪ Write Serial number by use RS-232.
▪ Must check the serial number at the Product/Service info..
(menu key -> red key -> select product/Service info)
4.3.1. Signal Table
CMD : A0h
LENGTH : 85~94h (1~16 bytes)
ADH : EEPROM Sub Address high (00~1F)
ADL : EEPROM Sub Address low (00~FF)
Data : Write data
CS : CMD + LENGTH + ADH + ADL + Data_1 +...+ Data_n
Delay : 20ms
4.3.2. Comand Set
* Description
FOS Default write : <7mode data> write
Vtotal, V_Frequency, Sync_Polarity, Htotal, Hstart, Vstart, 0,
Phase
Data write : Model Name and Serial Number write in EEPROM,.
4.3.3. Method & notice
(1) Serial number D/L is using of scan equipment.
(2) Setting of scan equipment operated by Manufacturing
Technology Group.
(3) Serial number D/L must be conformed when it is produced in
production line, because serial number D/L is mandatory by
D-book 4.0.
3D 0 1 2 3 4 5 6 7 8 9 A B C D E F
0 00 FF FF FF FF FF FF 00 1E 6D A B
10 C 01 03 80 A0 5a 78 0A EE 91 A3 54 4C 99 26
20 0F 50 54 A1 08 00 31 40 45 40 61 40 71 40 81 80
30 01 01 01 01 01 01 02 3A 80 18 71 38 2D 40 58 2C
40 45 00 A0 5A 00 00 00 1E 66 21 50 B0 51 00 1B 30
50 40 70 36 00 A0 5A 00 00 00 1E 00 00 00 FD 00 3A
60 3E 1E 53 10 00 0A 20 20 20 20 20 20 D
70 D 01 E
80 02 03 22 F1 4E 10 9F 04 13 05 14 03 02 12 20 21
90 22 15 01 26 15 07 50 09 57 07 f
A0 f 01 1d 80 18 71 1c 16 20 58 2c 25 00 20 C2 58
B0 31 00 0 9e 01 1d 00 72 51 d0 1e 20 6e 28 55 00
C0 20 C2 31 00 00 1e 02 3a 80 18 71 38 2d 40 58 2c
D0 45 00 A0 5a 00 00 00 1e 01 1d 00 Bc 52 d0 1e 20
E0 B8 28 55 40 C4 8e 21 00 00 1e 00 00 00 00 00 00
F0 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 E START 6E A 50 A LEN A 03 A CMD A 00 A VAL A CS STOP
MODEL NAME HEX EDID Table DDC Function
HD/FHD Model 0001 01 00 Analog/Digital
MODEL NAME MODEL NAME(HEX)
LG TV 00 00 00 FC 00 4C 47 20 54 56 0A 20 20 20 20 20 20 20 (LG TV)
EDID C/S data FHD 10 bit
Check sum
(Hex)
Block 0 HDMI RGB
Block 1
43 5C
DE (HDMI1)
-CE (HDMI2)
BE (HDMI3)
Input Model name(HEX)
HDMI1 67030C001000B82D
HDMI2 67030C002000B82D
HDMI3 67030C003000B82D
Adjust mode CMD(hex) LENGTH(hex) Description
EEPROM WRITE A0h 84h+n n-bytes Write (n = 1~16)

- 14 - LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
Only for training and service purposes
* Manual Download(Model Name and Serial Number)
If the TV set is downloaded by OTA or Service man, sometimes
model name or serial number is initialized.(Not always)
There is impossible to download by bar code scan, so It need
Manual download.
1) Press the "Instart" key of Adjustment remote control.
2) Go to the menu "6.Model Number D/L" like below photo.
3) Input the Factory model name or Serial number like photo.
4) Check the model name Instart menu. → Factory name displayed.
5) Check the Product/Service info..(Menu key → Red key →
Select product/Service info) → Buyer model displayed.
4.3.4. Outgoing condition Configuration
■ When pressing IN-STOP key by SVC remocon, Red LED
are blinked alternatively. And then automatically turn off.
(Must not AC power OFF during blinking)
4.4 Hi-Pot Test
Confirm whether is normal or not when between power
board's ac block and GND is impacted on 1.5 kV(dc) or 2.2
kV(dc) for one second.

- 15 - LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
Only for training and service purposes
TROUBLE SHOOTING
1. Power-up boot check
Check stand-by Voltage.
P401 9~12pin : +3.5V_ST Check Power connector Main B/D 3.5V Line
Short Check
Check X201 clock
24 MHz Replace X201
Check P401 PWR_ON.
1pin : 3.3V Replace Mstar(IC101) or Main board
Check Multi Voltage
P401 2~4pin:24V
17, 19, 21 pin:12V
Replace Power Board
Check Inverter Control & Error Out
P401 18 pin : High
P401 24 pin : low
Check Power Board or Module
Check IC402/3/7 Output Voltage
IC402 : 2.5V
IC403 : 1.1V
IC407 : 1.5V
Q403 : 3.3V
Replace IC402/3/7, Q403
Re-download software.
Check LVDS Power Voltage
Q409 : 12V Replace Q409
Check Mstar LVDS Output Replace Mstar(IC101) or Main Board
Change Module
ok
ok
ok
ok
ok
ok
ok
ok
No
No
No
No
No
No
No
No
No
ok
Replace Power board.
ok

- 16 - LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
Only for training and service purposes
Check RF Cable & Signal
Check Tuner 3.3V Power
L3703 Replace L3703
Check Tuner 1.8V Power
IC3703 2 pin : 1.8V
Check IF_P/N Signal
TU3700 10/11 Pin
Replace IC3703
Check Mstar LVDS Output Replace Mstar(IC101) or Main Board.
ok
ok
ok
ok
No
No
No
No
Bad Tuner. Replace Tuner.
2. Digital TV Video
3. Analog TV Video
Check RF Cable & Signal
Check Tuner 3.3V Power
L3703 Replace L3703
Check Tuner 1.8V Power
IC3703 2 pin : 1.8V Replace IC3703 .
Check Mstar LVDS Output Replace Mstar(IC101) or Main Board.
ok
ok
ok
No
No
No
Check CVBS Signal
TU3700 8 Pin
ok
No
Bad Tuner. Replace Tuner.

- 17 - LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
Only for training and service purposes
4. AV Video
5. Component Video
Check input signal format.
Is it supported?
Check AV Cable for damage
for damage or open conductor
Check JK1602
CVBS Signal Line
R246
ok
ok
ok
No
Replace Jack JK1602
ok
Check CVBS_DET Signal Replace L1603
No
Check Mstar LVDS Output Replace Mstar(IC101) or Main Board.
No
Check input signal format.
Is it supported?
Check Component Cable
for damage or open conductor.
Check JK1602
Y/PB/PR signal Line
ok
ok
ok
No
Replace Jack JK1602
Check COMP_DET Signal Replace L1601, R1614
No
Check Mstar LVDS Output Replace Mstar(IC101) or Main Board.
ok
No

- 18 - LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
Only for training and service purposes
6. HDMI Video
Check input signal format.
Is it supported?
Check HDMI Cable conductors
for damage or open conductor.
Check EDID
JK802
Pin 15, 16
I2C Signal
Check JK802
ok
ok
ok
No
No
Replace the defective IC or re-download EDID data
ok
Replace Jack
Check HDMI Signal Check other set
If no problem, check signal line
No
Check Mstar LVDS Output Replace Mstar(IC101) or Main Board.
ok
No
Replace Main Board
No
Check HDMI_DET(HPD)
No
ok
Replace R830

- 19 - LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
Only for training and service purposes
7. All Source Audio
Check the TV Speaker Menu
(Menu -> Sound -> TV Speaker)
On
ok
ok
Check Output Signal P501
1, 2, 3, 4 pin. Replace Audio AMP IC(IC501)
ok
No
Check Connector & P501 Replace connector
if found to be damaged.
ok
No
Check speaker resistance
and connector damage. Replace speaker.
ok
No
Off
Toggle the Menu
Check AMP IC(IC501) Power
24V, 3.3V
No
Replace Amp IC(IC501)
Check Mstar I2S Output
IC501 9,10,11 Pin
No
Check signal line. Or replace Mstar(IC101)
Check Mstar AUDIO_MASTER_CLK
R148
No
Replace Mstar(IC101) or Main Board.
ok
Check AMP I2C Line
R140, R141
No
Check signal line. Or replace Mstar(IC101)

- 20 - LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
Only for training and service purposes
8. Digital TV Audio
Check RF Cable & Signal
Follow procedure
‘8. All source audio’
trouble shooting guide.
ok
Check Tuner 3.3V Power
L3703 Replace L3703
Check Tuner 1.8V Power
IC3703 2 pin : 1.8V
Check IF_P/N Signal
TU3700 10/11 Pin
Replace IC3703
ok
ok
ok
No
No
No
Bad Tuner. Replace Tuner.
Check RF Cable & Signal
Follow procedure
‘8. All source audio’
trouble shooting guide.
ok
Check Tuner 3.3V Power
L3703 Replace L3703
Check Tuner 1.8V Power
IC3703 2 pin : 1.8V
Check SIF Signal
TU3700 6 Pin
Replace IC3703 .
ok
ok
ok
No
No
No
Bad Tuner. Replace Tuner.
9. Analog TV Audio