LG WD-1050FH User manual

WASHING MACHINE
SERVICE MANUAL
READ THIS MANUAL CAREFULLY TO DIAGNOSE TROUBLES
CORRECTLY BEFORE OFFERING SERVICE.
MODEL : WD-1050FH .WD-8050FH
CAUTION
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SEP. 2000 PRINTED IN KOREA P/No.:3828ER 002N
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CONTENTS
1. SPECIFICATION............................................................................................................................3
2. FEATURES & TECHNICAL EXPLANATION ................................................................................ 4
3. PARTS IDENTIFICATION ............................................................................................................ 6
4. INSTALLATION ............................................................................................................................. 7
5. OPERATION ................................................................................................................................10
6. WIRING DIAGRAM/PROGRAM CHART.....................................................................................12
7. TROUBLE SHOOTING................................................................................................................13
7-1.BEFORE SVC CHECKING ..................................................................................................13
7-2.TEST MODE ........................................................................................................................13
7-3.HOW TO KNOW THE WATER LEVEL FREQUENCY.........................................................13
7-4.ERROR DISPLAY ................................................................................................................14
8. ERROR DIAGNOSIS AND CHECK LIST ....................................................................................15
8-1. DIAGNOSIS AND ANSWER FOR ABNORMAL OPERATION ...........................................15
8-2. FAULT DIAGNOSIS AND TROUBLE SHOOTING .............................................................18
. DISASSEMBLY INSTRUCTIONS ...............................................................................................24
10. EXPLODED VIEW .....................................................................................................................31
10-1. THE EXPLODED VIEW OF CABINET ASSEMBLY .........................................................31
10-2. THE EXPLODED VIEW OF CONTROL PANEL & DISPENSER ASSY ...........................32
10-3. THE EXPLODED VIEW OF DRUM & TUB ASSY ............................................................33
󳢬APPENDIX (Replacement parts list)
2
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3
1. SPECIFICATION
ITEM WD-1050FH
POWER SUPPLY 220-240V~, 50Hz
PRODUCT WEIGHT 67kg
WASHING 1 0W
SPIN(800rpm) 300W
DRAIN MOTOR 32W
WASH HEATER 2000W
WASH 45rpm
SPIN 400/600/800/1000 rpm
OPERATION WATER PRESSURE 0.3-10kgf/㎠(30-1000kPa)
CONTROL TYPE Electronic
7.0kg
Synthetic (4.0kg), Delicate (3.0kg)
Wool (2.0kg)
DIMENSION 600mm(W)×600mm(D)×850mm(H)
WASH PROGRAM
Coloreds, Whites, Synthetic, Delicate, Wool
RINSE Super, Normal, Hold
DOOR SWITCH TYPE Bi-Metal type
WATER LEVEL steps (by sensor)
RESERVATION From 3 hours to 1 hours
SENSING OF THE LAUNDRY AMOUNT Adopted
FUZZY LOGIC Adopted
DISPLAY OF THE REMAINING TIME Adopted
ERROR DIAGNOSIS 7 items
POWER AUTO OFF Adopted
CHILD LOCK Adopted
AUTO RESTART Adopted
ECO Adopted
RAPID Adopted
ELECTRICITY
CONSUMPTION
REVOLUTION
SPEED
WASH CAPACITY
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■Jumbo drum
Jumbo drum can wash about 40% more per load than
conventional washing machine. A bigger durm improves the
wash performance.
■More economical by Fuzzy Logic System
FUZZY Logic System detects the amount of load and water
temperature, and then determines the optimum water level
and washing time to minimize energy and water
consumption.
■Child-Lock
The Child-Lock system has been developed to prevent
children from pressing any button to change the programme
during operation.
■Low noise speed control system
By sensing the amount of load and balance, evenly
distributes load to minimize the spinning noise level.
■Auto Restart
Although the washing machine is turned off by a power failure,
it restarts automatically in its stopped process when power is
supplied again. and it will be the same when the machine
unplugged in operation is plugged in again.
2. FEATURES & TECHNICAL EXPLANATION
4
2-1.FEATURES
40%
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2-2.DETERMINE WASHING TIME BY FUZZY LOGIC
To get the best washing performance optimal time is determined by sensing of water temperature,
selected washing temperature and laundry amount.
2-3.WATER LEVEL CONTROL
●This model adopts a pressure sensor which can sense the water level in the tub.
●When the water level reaches to the preset level water supply is stopped, then washing program proceeds.
●Spinning does not proceed until the water in the tub reduces to a certain level.
2-4.THE DOOR CAN NOT BE OPENED
󳢯While program is operating.
󳢯While Door Lock light turns on.
5
FUZZY
LOGIC
lau dry
amou t
selected
washi g
temperature
water
temperature
washing time
rinse time
spin rhythm, time
the best
washing
performance
SENSING PROCESSING DETERMINATION
EFFECT
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3. PARTS IDENTIFICATION
6
Inlet hose (2EA) Spanner
Power plug
Control panel
Door
Lower cover
Levelling legs
(For detergent and
fabric softener)
Drawer
Drum
Drain hose
Lower cover cap
Drain pump filter
Drain plug
If the supply cord is damaged,
it must be replaced by the
ma ufacturer or its service
age ts or a similarly qualified
perso i order to avoid a
hazard.
■ACCESSORIES
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󱀊Before servicing ask troubles of customers
󱀋Check the adjustment(power supply is 220-240V, remove the transit bolts....)
󱀌Check the troubles referring to the trouble shooting.
󱀍Decide service steps referring to disassembly instructions.
󱀎And then, service and repair.
󱀏After servicing, operate the appliance whether it works O·K or NOT.
■STANDARD INSTALLATION
The appliance should be installed as follows.
REMOVE THE TRANSIT INSTALL THE APPLIANCE ADJUST THE
BOLTS ON FLAT AND FIRM SURFACE HORIZONTAL
󳢯Remove the transit bolts 󳢯Turn the leveling feet to
(4EA:①)with supplied spanner. set the appliance horizontally.
󳢯Keep the transit bolts and
spanner for future use.
󳢯The appliance goes up by
rotating the feet clockwise.
󳢯The appliance come down by
rotating the feet counter
clockwise.
4. INSTALLATION
7
1
High
Low
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■HOW TO CONNECT INLET HOSE
󳢯Check that the rubber packing is inside of the
valve connector.
󳢯Connect the inlet hose firmly to prevent leak.
■CONNECT DRAIN HOSE
■CONNECT POWER PLUG
8
·Make sure that the hose is not twisted.
※The drain hose should be placed under 100cm from the floor.
·Connect the power plug to the wall outlet. ·Avoid connecting several electric devices,
It may be the cause of the fire.
·Avoid submerging the end of the hose.
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󳞊TEST OPERATION
9
󳢯Connect the power plug to 󳢯In case of Coloreds program.
the outlet.
󳢯Connect the inlet hose.
Preparation for Press the power button. Press the START/PAUSE
washing. button.
·Press the button ^TEMP_·Check if the drum rotates ·Check if water is supplied
and the present temperature will
clockwise and counterclockwise.
through the detergent dispenser.
be displayed.
·Power off and then power on.
·Check if the door can be
opened after Door Lock lamp
turns off.
·Turn off Wash and Rinse after
pressing the Start/Pause button
and start the machine again.
·Check drain and Spin.
·If SVC is needed during
check, remove
the remaining water by pulling
out the hose cap.
Check the water heating. Check automatic reverse Check the water supply.
turn.
Check drain and spin
Power off and open the
Water removal
door
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10
5. OPERATION
LED display(ES-1055F)
󳢯Display the remaining time (Hour : Minute ) to
finish.
󳢯In case of abnormal operation, error indications
are displayed. ( )
󳢯See trouble shooting guide.
W
󳢯5
la
󳢯If
C
󳢯B
S
Water temperature selector
󳢯Press the button to select water temperature.
󳢯The water temperature
[40。C 󳥕60。C 󳥕cold] can be selected in Coloreds,
Synthetic
󳢯5。C is selected for Whites only.
󳢯By pressing the button during operating the washer,
the present temperature is displayed.
For manual wash, rinse and spin speed
󳢯Use these buttons to change wash/rinse/spin
󳢯When lamp is off, no selection has been made.
󳢯Prewash is available for Coloreds, Whites, Synthetic.
Door lock lamp
󳢯It shows whether the door
can be opened or not.
󳢯when the lamp is on, the
door can’t be opened.
Error display.
󳢯The display blinks if there is
an error.
󳢯no inlet : Trouble with water
supply.
󳢯imbalance : The laundry is
tilted to one side.
󳢯no drain : If the drain pump
filter is clogged.
Rinse hold
󳢯If you desire to leave fabrics in the machine
without spinning after rinse to prevent them
getting wrinkled, you may select rinse Hold by
pressing the Rinse button.
󳢯To drain and spin, press the Rinse button to
turn off the rinse Hold lamp.
Tim
󳢯P
n
󳢯W
d
c
󳢯E
󳢯U
ReferRefer
14
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11
Wash program selector
5 programs can be set depending on the type of the
aundry.
f the power button is pressed.
Coloreds program is automatically set.
By pressing the button, [ Coloreds 󳥕Whites󳥕
Synthetic󳥕Delicate󳥕Wool ] can be selected.
Start/Pause button
󳢯Use the button to start or
pause wash cycle.
󳢯The power turns off
automatically 4 minutes
after the pause button is
pressed.
me Delay
Press the button when delayed washing is
needed.
When the button is pressed, [ ]is
displayed, A maximum delay of [ ]hours
an be set.
Each press advances time delay by the hour.
Use [Power]button to cancel [Time Delay].
Eco/Rapid
󳢯If you push the Eco/Rapid button in Whites program,
Eco function is selected. Eco function gives you
almost the same washing effect as that in 5。C with
less energy consumption
󳢯If you push the Eco/Rapid button in Coloreds or
Synthetic program, Rapid function is selected. Rapid
function reduces the whole time including the washing
and rinsing time about by half an hour.
Child - lock
󳢯Child Lock system can be set
and canceled by pressing both
[Temp] and [Eco/Rapid ] button
simultaneously.
󳢯Once Child Lock is set, all button
are inoperable.
󳢯Child Lock system can be set
anytime even during Power-off,
on pause and operation.
󳢯It is automatically cancelled
when an operational error
occurs and when the cycles
ends.
Power button
󳢯Press the button to
turn power on and
off.
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12
6. WIRING DIAGRAM / PROGRAM CHART
(option)
PROGRAM CHART * Water Supply : W·S * Intermittent Spin : I·S * Disentangle : D·T
* Basic Cycle * For Wool or Synthetic course only 650 rpm is operate
* Optional Cycle * Shower Rinsing : Rinsing time is 20 sec
* Pre-Setting Time : Water Supply - 120 sec. * Basic time is minute in washing chart
Drain - 60 sec. * The actual program time can be varie with the loa amount,
* ~ Time for varies as the temperature or the amount of laun ry water temperature or ambient temperature
Washing Rinse Spin
W
·
S
Pre Main
Washing
Drain
I
·
S
W
·
S
Rinsing
Washing Staycooling
Heating
Washing
Drain
W
·
S
1 2 3 7654 98 10
Normal (Hol )
Drain
I
·
S
11 12
1
W
·
S
Rinsing
13 14
Drain
I
·
S
15 16
2
W
·
S
Rinsing
17 18
Drain
I
·
S
19 20
W
·
S
Rinsing
21 22
Drain
I
·
S
23 24
W
·
S
Rinsing
25 26
Extra (Hol )
Drain
Spin
D·T
A
U
T
O
O
F
F
3 4
27 28 29 20
E
N
D
20
Colore s
Normal
Working
Time
(Hour:Minute)
About 1:46
120 MIN 60 MIN120240 60120 60 60 240 120 180 60 240 120 180 60 240 120 180 60 240 120 180 60 480 120 20 20
C
Y
C
L
E
S
T
E
P
C
O
U
R
S
E
Time
(SEC)
Whites
822
~
51
About 2:23
8
Synthetic
Delicate
Wool
Washing
Rinsing
Rinsing
Hol
Washing
+ Rinsing
About 1:09
About 45
About 1:46
About 1:08
About 28
15
8
Spin
About 28
About 11
Rinsing
+ Spin
Washing
+Spin
About 1:36
About 1:13
About 38
8
8
1
~
43
25
22
~
51
22
~
51
22
~
51
22
~
51
3 TIMES
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7-1.BEFORE SVC CHECKING
■Be careful of electric shock while trouble shooting.
■Disconnect power plug from the outlet before service.
7-2.TEST MODE.
■If you press ~Power₩button with both ~Rinse₩and ~Spin₩buttons pressed the machine can be gotten into the test
mode.
■To check if functions operate well, press ~Start/Pause₩button in test mode as follows.
7-3.HOW TO KNOW THE WATER LEVEL FREQUENCY(ES-1055F)
󳢬Press the ［Wash］and ［Rinse］buttons simultaneously.
ex) 641 : Water level frequency = 241×10-1 ㎑ (‘2’is ommitted)
Water is added.
13
7. TROUBLE SHOOTING
The last two digits means water level frequency(10-1 ㎑ )
If water is added in operation, number ‘6’ will appear.
Times of press
Checking Point Display Status
None All lamps turn on
1 time Counterclockwise spin 3~6 (Drum rpm ÷10)
2 times Low speed Spin 55~65 (Drum rpm ÷10)
3 times High speed Spin 5~105 (Drum rpm ÷10)
4 times Inlet valve for pre-wash operation Water level frequency(25~65)
5 times Inlet valve for main-wash operation Water level frequency(25~65)
6 times
Inlet valve for main-wash operation Water level frequency(25~65)
7 times Clockwise spin 3~6 (Drum rpm÷10)
8 times
The Heater is in operation for 3 sec.
Water Temperature
times Draining pump operation Water level frequency
10 times
Auto off operation
NOTE : Even if you press the button to check inlet valve, inlet valve does not operate until the drum
comes to a complete stop from spinning.
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ERROR SYMPTOM CCAAUUSSEE
1WATER INLET
ERROR
2IMBALANCE
ERROR
3DRAIN ERROR
4OVER FLOW
ERROR
5
SENSOR PRESSURE
S/W ERROR
6DOOR OPEN
ERROR
7THERMISTOR
ERROR
󳥄Water has not reached to the pre-set level within 4
min. since inlet val ve operated or water has not
reached to the normal level within 25 min.
󳥄The appliance is tilted.
󳥄Laundry is gatherd to one side.
󳥄Non distributable things are put into the drum.
󳥄Water has not drained enough within 5 min.
󳥄Water is automatically being pumped out because too
much water is in the tub.
󳥄The sensor pressure switch is out of order.
󳥄The
~Start/Pause₩ button is pressed with the door
open.
󳥄The door switch is out of order.
󳥄The thermistor is out of order.
7-4.ERROR DISPLAY.
󳢯If you press the ~Start/Pause₩button in error condition, any error except ‘PE’ will disappear and the
machine will change into pause status.
󳢯In case of dPEe, dtEe, ddEe, if the error is not resolved within 20 sec., and in case of other errors, if the
error is not resolved within 4 min., power will be turned off automatically and the error only will be
blinked. But in case of dFEe, power will not be turned off.
14
imbala ce
o drai
o i let
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15
8-1.DIAGNOSIS AND ANSWER FOR ABNORMAL OPERATION
8. ERROR DIAGNOSIS AND CHEK LIST
SYMPTOM GUIDE FOR SERVICE CALL
NO POWER
Water inlet trouble
YES
YES
YES
NO
NO
YES
NO
NO
o i let
o i let
Is the power plug connected firmly to
220-240V outlet?
Power failure? or Breaker opened?
Visit to check
Is "no inlet" displayed?
Is the tap opened?
Is the tap frozen?
Is the water supply shut-off?
Is filter in the inlet valve clogged with foreign
material?
Visit to check
Clean the filter of
inlet valve
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16
SYMPTOM GUIDE FOR SERVICE CALL
°DOOR OPEN ERROR
Refer to
7-4 ERROR DISPLAY
°Drain Trouble
NO
YES
YES
NO
NO
o drai
o drai
YES
Did you press the ^Start/Pause_button when
the door is open?
Visit to check
< Check if the door switch is O.K >
Is "no drain" displayed?
Is the debris filter clogged with foreign
material such as pin, coin and etc.?
Is the drain hose frozen with water, kinked or
crushed?
Visit to check
Close the door
Clean up
the filter.
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17
SYMPTOM GUIDE FOR SERVICE CALL
°Suds overflow from the
appliance.
(In this condition, wash and
spin do not operate
normally)
°No effect of softener
°OVER FLOW ERROR
°PRESSURE S/W ERROR
°THERMISTOR ERROR
Refer to
7-4. ERROR DISPLAY
YES
YES
YES
YES
YES
Is Low-sudsing detergent for the durm
washing machine used?
Is the proper amount of detergent used
as recommended?
Recommend to reduce the using amount
of detergent.
Is softener put in the correct compartment of
drawer?
Is the drawer closed during wash?
Is the softener cap clogged?
Explain how to use softener
< Clea the compartme t for softe er >
Visit to check
LOW LATHERING
DETERGENT
Compartment for
softener
󳢮This appliance has the automatic suds sensing function which
operates under much suds condition for good rinse and
preventing overflow.
󳢮When much suds are sensed, suds removing fuction such as
drain, water input and pause will operate without rotating the
drum.
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18
8-2.FAULT DIAGNOSIS AND TROUBLE SHOOTING
1. Be careful of electric shock or disconnecting the parts while trouble shooting.
2. First of all, check the connection of each part terminal with wiring diagram.
3. Voltage between each terminal is 220-240V while applying an electric current
(except secondary part of the transformer and sensors)
21
3
PWB ASSY (POWER)
NO
NO
YES
YES
YES
NO
NO
YES
Check the fuse?
Replace PWB assy
(Power)
Reconnect and repair
connector.
Replace PWB assy(Main)
When measuring the voltage of the outlet,
is the voltage 220-240V?
When measuring the voltage of blue
connector of the PWB assy (Power),
is the voltage 220-240V?
Is ③③connector disconnected or
or is the contact bad or cut?
Is wire of the PWB assy(Display)
disconnected?
Replace PWB assy(Display)
NO POWER
CAUTION
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19
MAX
NO
YES
NO
NO
YES
NO
YES
YES
NO
NO
YES
YES
YES
NO
NO
NO
YES
Wiring diagram
Is the water supply shut-off?
Is the tap opened?
When you press both ^Wash_button and ^Rinse_
buttons simultaneously, is the water level frequency
below 40?
Is the inlet valve filter clogged with impurity?
Is resistance of the inlet valve connector
between 2 to 8
k Ω ?
Check the voltage between each terminal of inlet
Valve is 220~240V.
(Refer to 7-2 TEST MODE)
Is water supplied?
Are replaceptacles correctly connected to the
terminals of inlet valve?
Is detergent put in the correct compartment of
the drawer?
Is the detergent hardened?
Open the tap.
Check the chamber(Air)
and the tube clogged
with impurity.
Clean the filter.
Replace the inlet valve.
Replace PWB assy(Main)
Refer to solution
^NO INLET_
Check the wiring on the
dispenser.
Put the detergent in the
correct position
PRE+MAIN
MAIN WASH
: Detergent
Clean the drawer.
NO WATER SUPPLY
DETERGENT DOES NOT FLOW IN
MAIN
WASH
SOFTENER
PRE -
WASH
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