Lighthouse Worldwide Solutions ApexR3p User manual

Operators Manual
ApexRemoteWithPump
AIRBORNE PARTICLE COUNTER WITH PUMP

ApexRp Operators Manual
248083480-1 Rev 3 2
Lighthouse Worldwide Solutions
Apex Remote With Pump
(Models: ApexR3p, ApexR5p, ApexR02p, ApexR03p, ApexR05p)
Operators Manual

ApexRp Operators Manual
3 248083480-1 Rev 3
Copyright © 2014-2019 by Lighthouse Worldwide Solutions. All rights reserved. No part of this
document may be reproduced by any means except as permitted in writing by Lighthouse
Worldwide Solutions. The information contained herein constitutes valuable trade secrets of
Lighthouse Worldwide Solutions. You are not permitted to disclose or allow to be disclosed
such information except as permitted in writing by Lighthouse Worldwide Solutions. The
information contained herein is subject to change without notice. Lighthouse Worldwide
Solutions is not responsible for any damages arising out of your use of the LMS program. LMS™,
LMS Express™, SIU™ and ApexRemoteWithPump™ and ApexRp™ are trademarks of Lighthouse
Worldwide Solutions. Microsoft®, Microsoft Windows™, and Excel™ are trademarks of
Microsoft Corporation.
Manufactured by:
Lighthouse Worldwide Solutions
1221 Disk Drive
Medford, Oregon 97501
LWS Part Number 248083480-1

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248083480-1 Rev 3 4
Table of Contents
About this Manual .......................................................................................................................... 8
Text Conventions ........................................................................................................................ 8
Additional Help ........................................................................................................................... 8
1 General Safety ........................................................................................................................... 10
Safety Considerations ............................................................................................................... 10
Laser Safety Information........................................................................................................... 11
Electrostatic Safety Information ............................................................................................... 12
2 Introduction............................................................................................................................... 14
Overview ................................................................................................................................... 14
Description................................................................................................................................ 14
Accessories................................................................................................................................ 15
Specifications ............................................................................................................................ 16
ApexR02p .............................................................................................................................. 16
ApexR03p .............................................................................................................................. 17
ApexR05p .............................................................................................................................. 18
ApexR3p ................................................................................................................................ 19
ApexR5p ................................................................................................................................ 20
3 Get Started................................................................................................................................. 22
Unpacking and Initial Inspection............................................................................................... 22
Identify the ApexRp Model....................................................................................................... 22
Compare Contents .................................................................................................................... 22
Configuration Kit ....................................................................................................................... 23
Software and SmartPort Cable Setup ................................................................................... 23
Date Settings:........................................................................................................................ 26
Factory Standard Settings......................................................................................................... 26
ApexRp Model:...................................................................................................................... 26
Operation .................................................................................................................................. 29
Understanding the LEDs........................................................................................................ 29
4 Communications........................................................................................................................ 30
ApexRp Serial DIP Switches....................................................................................................... 30
DIP Switch Definitions........................................................................................................... 31

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Communicating Serial with ApexRp Instrument ...................................................................... 32
Serial Data / Power Port ....................................................................................................... 32
RS-485 Communications....................................................................................................... 34
Ethernet Settings: ................................................................................................................. 35
ApexRp Web Page Interface ..................................................................................................... 36
5 Maintenance Procedures .......................................................................................................... 38
Introduction .............................................................................................................................. 38
Safety ........................................................................................................................................ 38
Maintenance Calibration .......................................................................................................... 38
Zero Count Test......................................................................................................................... 38
Fault Isolation............................................................................................................................ 39
Instrument Service Report........................................................................................................ 39
6 Program with MODBUS Protocol .............................................................................................. 40
DIP Switches.............................................................................................................................. 40
Protocol Settings....................................................................................................................... 40
Power On/Auto Start ................................................................................................................ 40
Running the Instrument Using MODBUS.................................................................................. 41
AUTOMATIC Counting Mode ................................................................................................ 41
Configuring with the MODBUS Protocol................................................................................... 42
Setting the Real Time Clock .................................................................................................. 42
Changing the Default Instrument Parameters...................................................................... 43
Using Sensor Setting Registers.............................................................................................. 44
Location (Register 40026) ..................................................................................................... 44
Hold Time (Registers 40031, 40032)..................................................................................... 44
Sample Time (Registers 40033, 40034) ................................................................................ 44
Alarm and Threshold Registers................................................................................................. 45
Alarm Enable Registers ......................................................................................................... 45
Enable Alarming for a Channel ............................................................................................. 46
Threshold Setup Registers .................................................................................................... 46
Setting the Alarm Threshold Value....................................................................................... 47
7 Install ......................................................................................................................................... 48
Install the ApexRp ..................................................................................................................... 48
Installation Basics:................................................................................................................. 48
Installing the Wall Bracket/ApexRp....................................................................................... 48
Installing ApexRp without Wall Bracket ............................................................................... 50

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Connections .............................................................................................................................. 51
Power Consumption: ............................................................................................................ 52
Exhaust Port ......................................................................................................................... 52
Real-time LMS Pro/Pharma Data Download ............................................................................ 53
Shipping Instructions ................................................................................................................ 53
A ApexRp MODBUS Register Map v1.50 ...................................................................................... 54
COMM Settings ......................................................................................................................... 54
Supported MODBUS Commands .............................................................................................. 54
Sensor Settings Registers...................................................................................................... 55
Command Register.................................................................................................................... 62
Alarm and Threshold Registers................................................................................................. 63
Alarm Enable Registers ......................................................................................................... 63
Threshold Setup Registers .................................................................................................... 64
Data Registers ........................................................................................................................... 66
Device Status Word............................................................................................................... 69
Data Enable Registers ........................................................................................................... 70
B Limited Warranty ...................................................................................................................... 71
Limitation Of Warranties: ......................................................................................................... 71
Warranty Of Repairs After Initial Two (2) Year Warranty: ....................................................... 71

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EU DECLARATION OF CONFORMITY
Manufacturer’s Name: Lighthouse Worldwide Solutions, Inc.
Manufacture’s Address: Lighthouse Worldwide Solutions, Inc.
1221 Disk Drive
Medford, OR 97501 USA
Declares that the product:
Product Name: ApexRemoteWithPump Airborne particle counters
Model Number(s): ApexRp Series
Conforms to the following Product Specifications:
SAFETY EN61010-1:2010 Safety Requirements for Electrical Equipment for
Measurement, Control and Laboratory Use Part 1:
General Requirements IEC 61010-1:2010
EMC EN61326-1:2013 Electrical Equipment for Measurement, Control and
Laboratory use EN 61326-1:2013
Supplementary Information
The product herewith complies with the requirements of the Low Voltage 2014/35/EU and the EMC
Directive 2014/30/EC and carries the CE marking accordingly.
___________________________
Fremont, CA August 1, 2018 Jerry Szpak – Director of Engineering

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About this Manual
This manual describes the detailed operation and use of the
Lighthouse Worldwide Solutions Apex Remote With Pump, ApexRp
Airborne Particle Counters.
Text Conventions
Boldface Introduces or emphasizes a term.
ApexRemoteWithPump, ApexRp, and Instrument can all refer to any
or all models ApexR3p, ApexR5p, ApexR02p, ApexR03p, or ApexR05p.
Additional Help
For more information about Lighthouse Airborne Particle Counters,
contact
Lighthouse Worldwide Solutions
Service and Support
Tel: [phone] (USA Toll Free)
Tel: [phone] (Outside of USA)
[e-mail]
www.golighthouse.com
Note: A note appears in
the sidebar to give extra
information regarding a
feature or suggestion.
WARNING: A warning
appears in a paragraph like
this and indicates a condition,
which if not met, could cause
serious personal injury or
death, or damage to the
instrument.

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Intentionally Blank Page

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248083480-1 Rev 3 10
1 General Safety
Safety Considerations
Warnings and cautions are used throughout this manual and the
reader should become familiar with the meaning of a warning before
operating the particle counter. Most warnings will appear in the left
margin of the page next to the subject or step to which it applies.
Take care when performing any procedures preceded by or
containing a warning. The classifications of warnings are defined as
follows:
• LASER - pertaining to exposure to visible or invisible LASER
radiation.
• Electrostatic - pertaining to electrostatic discharge.
• Network Connect - pertaining to communication ports and
instrument damage.
WARNING: There are
no user-serviceable
components inside the
instrument.

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Laser Safety Information
This product is considered to be a Class 1 LASER product (as defined
by FDA 21 CFR, §1040.10) when used under normal operation and
maintenance. Performing service on the internal sensor can,
however, result in exposure to invisible radiation.
The particle counter has been evaluated and tested in accordance
with EN 61010-1:2012, “Safety Requirements For Electrical
Equipment for Measurement, Control and Laboratory Use” and IEC
60825-1:2007, “Safety of LASER Products”.
For further technical assistance, contact:
Technical Support Team
800-945-5905 (USA Toll Free)
541-770-5905 (Outside of USA).
WARNING: The use of
controls, adjustments
or procedures other
than those specified
within this manual may
result in personal injury
and/or damage to this
instrument.
WARNING: Attempts by untrained personnel to disassemble, alter, modify
or adjust the electronics or optics may result in personal injury and
damage to the instrument and will void its warranty. There are no user-
serviceable components inside the particle counter. Only factory
authorized service personnel should repair or service this instrument and
its optical system. Review Lighthouse specifications before installing a DC
power supply. Attempting to use under-rated power source equipment
can expose the instrument, adjacent equipment and the user to
dangerous shock and fire hazards. Failure to meet the specifications as
provided by Lighthouse Worldwide Solutions will void the instrument
Warranty and CE certification and may cause serious personal injury.

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248083480-1 Rev 3 12
Electrostatic Safety Information
Electrostatic discharge (ESD) can damage or destroy electronic
components. Therefore, any service or maintenance work should be
done at a static-safe work station. A static-safe work station requires
an ESD consultant to evaluate the work environment and propose the
equipment and apparel needed for just such a work station to be
successful.

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Intentionally Blank Page

ApexRp Operators Manual
248083480-1 Rev 3 14
2 Introduction
Overview
This operating manual introduces the Lighthouse ApexRp Remote
Airborne Particle Counter With Pump and includes instructions for
inspecting, installing, using and maintaining the instrument.
Description
The ApexRp instrument comes standard with two channel sizes and a
flow rate of either 1.0 or 0.1 CFM. Optionally, the ApexRp can be
shipped with up to four particle-size channels. Figure 2-1 below
shows the ApexR3p and ApexR03p.
Figure 2-1: ApexR3p and ApexR03p Remote Airborne Particle Counters
The instrument uses a LASER diode light source and LASER beam
shaping optics to illuminate a cross section of the air flow path. As
particles move along this path, they cross the LASER beam and scatter
light. The light scattered is collected by an optical imaging system
onto a photodiode. The photodiode converts the image into a current
which is converted to a voltage and amplified by an electronic circuit.
The result is the electronic circuit outputs a voltage pulse each time a
particle crosses the LASER beam. The amplitude of the voltage pulse

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is proportional to the light scattered which in turn is proportional to
the size of the particle.
The voltage pulses created by the particles are then processed by
additional electronics that analyze the height of each pulse and
therefore the size of each corresponding particle. The result is that
the number of particles of various sizes is determined.
These instruments are effective in both ultra-clean areas (such as ISO
Class 1 or Grade A) and also in more traditional cleanzones rated as
ISO Class 3 or higher. Refer to Specifications tables in this manual for
additional instrument information. The ApexRp line of Airborne
Particle counters with pumps were created for continuous operation
24 hours per day, 7 days per week.
The instrument provides versatile mounting options and can be
installed where space is at a premium.
The ApexRp integrates seamlessly with large facility
monitoring/management systems and transfers particle count data
using RS-485 (using MODBUS RTU or ASCII protocols).
Accessories
Several optional accessories can be ordered to tailor the instrument
to specific needs. These accessories are listed here:
• Isokinetic Sampling Probe (specify flow rate 1.0 CFM or 0.1 CFM)
• Sample Tubing (per foot)
• Cable (per foot)
• Wall Bracket (specify 1.0 CFM or 0.1 CFM Wall bracket size)
• 0.1μm Purge Filter Assembly (Specify Flow Rate) with Tubing
• Configuration Kit (one included per order):
• SmartPort Cable
• 24VDC Power Supply (1.0 CFM units 120 W, 0.1 CFM units 25W)
• Software and Operating Manual on USB key
• Read Me First
• Parts List

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Specifications
ApexR02p
Size Ranges
0.2 – 2.0 µm
Channel Thresholds
Standard 2-channel: 0.2, 0.3 µm
Standard 4-channel: 0.2, 0.3, 0.5, 1.0 µm
Optional 6-channel: 0.2, 0.3, 0.5, 0.7, 1.0, 2.0 µm
Flow Rate
0.1 CFM (2.83 LPM)
Counting Efficiency
50% (per ISO 21501-4)
Data Storage
Rotating Buffer, 3000 records
Light Source
Laser Diode
Zero Count Level
<1 count/5 minutes (per ISO 21501-4)
Calibration
NIST Traceable
Communication Modes
MODBUS ASCII; MODBUS RTU; MODBUS TCP
Maximum Tubing Length
The sum of exhaust tubing length plus inlet tubing length to
ISO kinetic probe may not exceed 10 ft. (3.0 M)
Supporting Software
LMS Pharma/Pro v7.3 or higher, LMS Express 8.2 or higher;
LWS Instrument Setup Tool 1.4.XX or higher.
Power Supply
External power supply: 24 VDC, 5 A max draw
Enclosure
316L Stainless Steel, VHP compatible
Dimensions
4.87”(h) x 6.50”(w) x 3.26”(d) [12.37 x 16.51 x 8.28 cm]
Weight
3.1 lbs. (1.4 kg)
Operating Temp/RH
50° F to 104° F (10° C to 40° C) / 20% to 95% non-condensing
Storage Temp/RH
14° F to 122° F (-10° C to 50° C) / Up to 98% noncondensing
Table 2-1 ApexR02p Specifications

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ApexR03p
Size Range
0.3 - 5.0 µm
Channel Thresholds
Standard 2-channel: 0.3, 0.5 µm
Standard 4-channel: 0.3, 0.5, 1.0, 5.0 µm
Optional 6-channel: 0.3, 0.5, 0.7, 1.0, 3.0, 5.0 µm
Flow Rate
0.1 CFM (2.83 LPM)
Counting Efficiency
50% (per ISO 21501-4)
Data Storage
Rotating Buffer, 3000 records
Light Source
Laser diode
Zero Count Level
<1 count/5 minutes (per ISO 21501-4)
Calibration
NIST Traceable
Communication Modes
MODBUS ASCII; MODBUS RTU; MODBUS TCP
Maximum Tubing Length
The sum of exhaust tubing length plus inlet tubing length to
ISO kinetic probe may not exceed 10 ft. (3.0 M)
Supporting Software
LMS Pharma/Pro v7.3 or higher, LMS Express 8.2 or higher;
LWS Instrument Setup Tool 1.4.XX or higher.
Power Supply
External power supply: 24 VDC, 5 A max draw
Enclosure
316L Stainless Steel, VHP compatible
Dimensions
4.87”(h) x 6.50”(w) x 3.26”(d) [12.37 x 16.51 x 8.28 cm]
Weight
3.1 lbs. (1.4 kg)
Operating Temp/RH
50° F to 104° F (10° C to 40° C) / 20% to 95% non-condensing
Storage Temp/RH
14° F to 122° F (-10° C to 50° C) / Up to 98% noncondensing
Table 2-2 ApexR03pSpecifications

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ApexR05p
Size Range
0.5 - 5.0 µm
Channel Thresholds
Standard 2-channel: 0.5, 5.0 μm
Standard 4-channel: 0.5, 1.0, 5.0, 10.0 µm
Optional 6-channel: 0.5, 0.7, 1.0, 3.0, 5.0,7.0, 10.0 µm
Flow Rate
0.1 CFM (2.83 LPM)
Counting Efficiency
50% (per ISO 21501-4)
Data Storage
Rotating Buffer, 3000 records
Light Source
LASER Diode
Zero Count Level
<1 count/5 minutes (per ISO 21501-4)
Calibration
NIST Traceable
Communication Modes
MODBUS ASCII; MODBUS RTU; MODBUS TCP
Maximum Tubing Length
The sum of exhaust tubing length plus inlet tubing
length to ISO kinetic probe may not exceed 10 ft. (3.0 M)
Supporting Software
LMS Pharma/Pro v7.3 or higher, LMS Express 8.2 or
higher; LWS Instrument Setup Tool 1.4.XX or higher.
Power Supply
External power supply: 24 VDC, 5 A max draw
Enclosure
316L Stainless Steel, VHP compatible
Dimensions
4.87”(h) x 6.50”(w) x 3.26”(d) [12.37 x 16.51 x 8.28 cm]
Weight
3.1 lbs. (1.4 kg)
Operating Temp/RH
50° F to 104° F (10° C to 40° C) / 20% to 95% non-
condensing
Storage Temp/RH
14° F to 122° F (-10° C to 50° C) / Up to 98%
noncondensing
Table 2-3 ApexR05p Specifications

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ApexR3p
Size Range
0.3 - 5.0 µm
Channel Thresholds
Standard 2-channel: 0.3, 0.5 μm
Standard 4-channel: 0.3, 0.5, 1.0, 5.0 μm
Optional 6-channel: 0.3, 0.5, 0.7, 1.0, 3.0, 5.0 μm
Flow Rate
1.0 CFM (28.3 LPM)
Counting Efficiency
50% (per ISO 21501-4)
Data Storage
Rotating Buffer, 3000 records
Light Source
Laser diode
Zero Count Level
<1 count/5 minutes (per ISO 21501-4)
Calibration
NIST Traceable
Communication Modes
MODBUS ASCII; MODBUS RTU; MODBUS TCP
Maximum Tubing Length
The sum of exhaust tubing length plus inlet tubing
length to ISO kinetic probe may not exceed 10 ft. (3.0 M)
Supporting Software
LMS Pharma/Pro v7.3 or higher, LMS Express 8.2 or
higher; LWS Instrument Setup Tool 1.4.XX or higher.
Power Supply
External power supply: 24 VDC, 5 A max draw
Enclosure
316L Stainless Steel, VHP compatible
Dimensions
6.65”(w) x 9.13”(h) x 4.75”(d) [16.89 x 23.19 x 12.06 cm]
Weight
6.3 lbs. (2.9 kg)
Operating Temp/RH
50° F to 104° F (10° C to 40° C) / 20% to 95% non-
condensing
Storage Temp/RH
14° F to 122° F (-10° C to 50° C) / Up to 98%
noncondensing
Table 2-4 ApexR3p Specifications