Lincoln Electric 215 User manual

2.1A-38001-C99
LINCOLN GmbH & Co. KG  Postfach 1263  D-69183 Wa dorf  Te [phone]  Fax [phone]
Page 1 from 29
Subject to change without notice
Owner Manual
Multiline Pump Model 215
Multiline Pump Model 215

LINCOLN GmbH & Co. KG  Postfach 1263  D-69183 Wa dorf  Te [phone]  Fax [phone]
2.1A-38001-C99
Owner Manual
Multiline Pump Model 215
Subject to change without notice
Page 2 from 29
TABLE OF CONTENTS
Preface to the Owner`s Manual
 The Owner`s Manual
- is itended to familiarize the user with the pump/lubrication
system and to be enable him to use it adequately
- must always be available on the site where the pump/
lubrication system is in operation
- must be read and used by all persons who are charged
with working with the pump/lubrication system, e. g.
Opera ion, including adjustment, troubleshooting during
operation, elimination of production waste, maintenance,
disposal of process materials
Main enance inspection, repairs) and/or
Transpor
Page
Safety Instructions ........................................................... 3
Appropriate use ............................................................... 4
Description ....................................................................... 5
Identification-chart ........................................................... 5
General............................................................................. 6
Operation ......................................................................... 6
Operation of the low level control
for grease reservoir ...XYBU ........................................ 7
Technical data .................................................................. 7
Erection and installation .................................................. 8
Erection of the pump ....................................................... 8
Electric Connection .......................................................... 8
Operating Instructions ..................................................... 9
Putting into operation ...................................................... 9
Putting into operation when grease is dispensed ......... 9
Page
Putting into operation when fluid lubricants
are dispensed ................................................................ 10
Adjustment of the pump elements ................................ 10
Maintenance and repair ................................................. 11
Troubleshooting ............................................................. 14
Component parts of pump 215 ..................................... 15
Annex : Dimensioned drawings .................................... 20
Data sheets for motors .................................................. 25
Data sheets for ultra-sonic sensor ................................ 27
Declaration of manufacturer ......................................... 29
Persons who do no have a good command of he
English language must be informed by the user of the
pump/lubrication system on the con en s of he Owners
Manual, par icularly he Safe y Ins ruc ions, before
hey carry ou he work.
 The Opera ing Ins ruc ions
- contain important information for the safe, correct and
economic operation of the pump/lubrication system. Their
observance will help avoid hazards,
- reduce repair costs and downtime,
- increase the reliability and prolong the service life of the
pump/lubrication system.
- must be supplemented by the respective national regulati-
ons concerning the prevention of accidents and protection
of the environment.

2.1A-38001-C99
LINCOLN GmbH & Co. KG  Postfach 1263  D-69183 Wa dorf  Te [phone]  Fax [phone]
Page 3 from 29
Subject to change without notice
Owner Manual
Multiline Pump Model 215
Safety Instructions
 If ignoring the safety note might result in machine damages
and malfunction, the word CAUTION is added.
 Warnings directly fixed to the machine must always be
observed and must be kept in completely legible condition.
 This symbol warns of an electrical current.
Safety symbol
acc.to DIN 4844-W8
 The notes referring to safety contained in the Operating
Instructions whose failure to observe them may result in
personal injury are marked by the symbol above.
Safety symbol acc. to
DIN 4844-W9
 The Operating Instructions include general instructions
which must be followed when a pump/lubricating unit is
installed, operated or serviced. Therefore, it is absolutely
necessary for the fitter and specialist/user to read the
Operating Instructions before a unit is installed and put into
operation. The Operating Instructions must always be
available on the site where the machine/system is installed.
 All general safety instructions contained in this main
chapter on safety must be observed as well as all special
safety instructions given in other main chapters.
CAUTION
Hazard Marking in the Operating Instructions
Staff Qualification and Training
 The staff responsible for operation, maintenance, inspec-
tion and installation must be adequately qualified for these
jobs.
 The user must properly regulate the field of responsibility
and supervision of the personnel.
 If the personnel is not in command of the necessary
expertise, they must receive the appropriate raining and
ins ruc ions. If necessary, this can be done by the manu-
facturer/supplier on behalf of the machine user.
 Furthermore, the user must ensure that the contents of the
Operating Instructions are fully understood by the person-
nel.
Hazards Resulting from Failure to Observe the
Safet Instructions
 Failure to heed the safety warnings may result in damage
to equipment and the environment and/or personal injury.
 Failure to observe the safety notes may result in the loss of
all claims for damage.
 As an example, in the following we list some dangers which
may result from failure to observe the warnings:
- failure of machine/system to fulfill important functions
- failure of specified methods for maintenance and repair
- personal injury due to electrical, mechanical and chemical
influences
- danger to the environment due to leakage of harmful
materials
Safet -Conscious Working
Observe
- the safety instructions given in the Operating Instructions,
- the prevailing national regulations for the prevention of
accidents
- any working and shop regulations and accident prevention
measures of the user

LINCOLN GmbH & Co. KG  Postfach 1263  D-69183 Wa dorf  Te [phone]  Fax [phone]
2.1A-38001-C99
Owner Manual
Multiline Pump Model 215
Subject to change without notice
Page 4 from 29
Safet Instructions for the User/Operator
 If warm or cold machine parts present hazards, the custo-
mer must protect them against accidental contact.
 Do not remove protection devices for moving parts while
the machine is in operation.
 Dispose of leakages of harmful materials so as to jeopardi-
ze neither persons nor the environment. The requirements
of the law must be satisfied.
 Exclude danger caused by electrical current for details
refer to the applicable specifications of VDE and the local
power supply companies).
Safet Instructions of maintenance, inspection
and installation work
 The user must make sure that all maintenance, inspection
and installation work is executed by authorized and quali-
fied experts who have thoroughly read the Operating
Instructions.
 On no account may work be done on the machine while the
machine is in operation. Follow all instructions for shutting
down the machine as described in the Operating Instruc-
tions.
 Reassemble all safety and protection devices immediately
after completion of the cleaning procedure.
Decontaminate pumps and pump units delivering harmful
materials.
Dispose of material harmful to the environment in accor-
dance with the applicable official regulations.
Before putting the pump/pump unit into operation, ensure
that all points given in the chapter
Putting into Operation are fulfilled.
Unauthorized Modification and Spare Parts
Production
 Alteration and modifications of the machine are only
allowed if approved by the manufacturer. Original spare
parts and accessories authorized by the manufacturer
ensure safe operation.
 If other parts are used, the manufacturer may be released
from its liability for the resulting consequences.
Inadmissible Operating Modes
 The operational safety of the supplied product is only
granted if the product is operated according to the instruc-
tions given in the chapter Appropriate use. The maximum
ratings listed in the Technical Data must never be excee-
ded.
Commissioning of the product pump/pump unit) within the
European Union is forbidden until it has been decided that
the machine on which the product will be installed meets
the requirements of the EU guidelines.
Appropriate Use
 The pump model 215 is exclusively designed for use in
cen ralized lubrica ion sys ems for dispensing lubricants.
 On request, softeners for PVC and rubber can also be
dispensed if they are mentioned on a special registration
list.
 The maximum ratings mentioned in the Technical Data,
particularly the maximum operating pressure of 350 bar,
must not be exceeded.
 The multiline pump model 215 is a central lubrication pump
with 1 to 15 pump elements and thus 1 to 15 outlets. The
high pump operating pressure of 350 bar allows the pump
to be used as a multiline pump for the direct supply of
lubrication points, but also as a central lubrication pump in
large-sized progressive systems.
 The great diversity of pump models allows the 215 multiline
pump to be used for a wide range of applications, e.g.
- machines in the steel industry eccentric presses, forging
machines)
- machines in the conveying technology cranes, drives for
conveyors, conveyor worms)
- machines in the construction industry stone crushers),
rubber and plastic mixers and rolling mills.
Any o her use is no in accordance wi h he ins ruc-
ions and will resul in he loss of claims for guaran ee
and liability.

2.1A-38001-C99
LINCOLN GmbH & Co. KG  Postfach 1263  D-69183 Wa dorf  Te [phone]  Fax [phone]
Page 5 from 29
Subject to change without notice
Owner Manual
Multiline Pump Model 215
Descri tion
Identification chart
The complete pump unit is defined by a type code on the nameplate.
Examples of types codes:
Examples: P215 - M 490 - 010 XYBU -5 K6 - 380-420, 440-480,500
P215 - F 100 - 030 XY N- 12K7
P215 - P 007 - 010 XYN - 7 K6
P215 - M 049 - 010 XYBU -8 K6 - 000
Basic ype (housing assembly):
P215 : Housing assembly for all
pump models
Drive assembly :
M : Three-phase flanged motor
The motor designation with extension e. g. for
voltages, frequencies, explosion-proof design is
added to the type code
F : Free shaft end
P : Oscillating drive
490: Gear ratio i = 490 : 1
100: i = 100 : 1
049: i = 49 : 1
007: i = 7 : 1 only for F and P)
Reservoir assembly :
004: 4l plastic reservoir
008: 8l plastic reservoir
010: 10 l sheet metal reservoir
030: 30l sheet metal reservoir
XY: Reservoir for grease and oil
N : Reservoir without level control
BU: Reservoir with low and high level control ultrasonic sensor)
Note: The ultrasonic sensor is equipped with 2 switching points. If only one
low level control is desired, the corresponding contacts must be connected.
A 2 VDC supply voltage is required for the sensor.
Pump elemen assembly :
1 to 15 :Number of the pump elements
K 6 oder K 7 : piston diameter mm)
Extensions for the motor designation, e. g.:
380-420, 440-480: multi-range motor for network rated voltages
380-420 V/50 Hz and 440-480 V/60 Hz in the case of a star connection
500 : single-range motor for network rated voltages 500 V, 50 Hz
000 : pump without motor, however with connecting flange

LINCOLN GmbH & Co. KG  Postfach 1263  D-69183 Wa dorf  Te [phone]  Fax [phone]
2.1A-38001-C99
Owner Manual
Multiline Pump Model 215
Subject to change without notice
Page 6 from 29
General
 This Owners Manual only refers to the high-pressure multiline
pumps of the 215 series.
 It is intended for the personnel charged with the installation,
operation and maintenance of the pump.
 If you require more information than given in this Owners
Manual, please contact: LINCOLN GMBH
Postfach 1263
D - 69183 Walldorf
Phone [phone]
FAX [phone]
e-mail:
[email protected]
 The pump essentially consists of the components shown in
Fig. 2.
 The worm gear 6, Fig. 2) reduces the speed of the drive
motor down to the speed of the eccentric shaft.
 The eccentric shaft 4) causes the piston lodged in the
pump element 5) to move to and fro, with the result that
the lubricant is sucked and dispensed to the outlet via a
check valve.
 The eccentric shaft simultaneously drives the stirring
paddle 3). The rotating movement of the stirring paddle
makes sure that the lubricant is homogenized and directed
into the suction boreholes of the pump element.
Applications
A
B
4108a96
4109a96
Fig. 1 - Sample Applications of multiline pump 215
 Pump model 215 used as a central lubrication pump for the
supply of large-sized progressive systems Refer to A, Fig.
1).
 Pump model 215 used as a multiline pump for the direct
supply of individual lubrication points Refer to B, Fig. 1)
Operation
4050a96
Bild 2: Sectional drawing of pump model 215
1 - Housing 4 - Eccentric shaft
2 - Lubricant reservoir 5 - Pump element
3 - Stirring paddle ith scraper 6 - Worm gear motor

2.1A-38001-C99
LINCOLN GmbH & Co. KG  Postfach 1263  D-69183 Wa dorf  Te [phone]  Fax [phone]
Page 7 from 29
Subject to change without notice
Owner Manual
Multiline Pump Model 215
Number of outlets :........................................................1 to 15
Note : If the pump is equipped with the maximum number of
pump elements (i. e. 15) a filling connection cannot be fitted.
Threaded connection......................................................G1/4 i
Filling connection accessory):
part-no. 304-17571-1)...................................................G1/4 i
or
part-no. 304-17574-1)...................................................G 1/2i
Maximum operating pressure .....................................350 bar
protection required by means of an adequat overpressure
valve)
Suitable lubricants :
Lubricating grease up to NLGI-grade 2
NLGI -grade 3 on request
Mineral oils with a viscosity of 20 mm²/s
Lubricant output per piston stroke :
for pump element with piston - Ø 6 mm:..................0.16 cm
3
for pump element with piston - Ø 7 mm:..................0.23 cm
3
Adjusting range :...............................................25 % bis 100 %
Operation of the low level control for grease reservoirs ...XYBU
Observe the direction of rotation of the
pump drive clockwise)
ATTENTION
Technical Data
4189a99
Fig. - Operation of the low level control (grease reservoirs ...XYBU)
1 - Fixed paddle 3 - Scraper
2 - Stirring paddle 4 - Ultrasonic sensor
 The empty signal as well as the full signal) are obtained
via an ultrasonic sensor 4) installed in the middle of the
reservoir lid.
 Two fixed paddles 1) are arranged 144° opposite the
reservoir bottom. Thus, they form an obstruction to the
grease pushed forward by the stirring paddle.
 The stirring paddle 2) turns below these fixed paddles,
thus smoothing the grease level and producing a useful
echo for the ultrasonic sensor.
 The low level signal takes place, as soon as the grease has
dropped to a minimum.
Reservoir sizes :.............................................4, 8, 10 oder 30 l
deliverable on request :............low level control or high level
control
Kinds of drives:
- with worm gearmotors
- with worm gears and flange for three-phase a. c. motor-
with worm gear and free shaft end
- with oscillating drive only for i = 7 : 1)
Ratios:............................................ 490 : 1, 100 :1, 49 : 1; 7: 1
Note : in the case of 60Hz motors the lubricant output is
increased by 20 %

LINCOLN GmbH & Co. KG  Postfach 1263  D-69183 Wa dorf  Te [phone]  Fax [phone]
2.1A-38001-C99
Owner Manual
Multiline Pump Model 215
Subject to change without notice
Page 8 from 29
Electric equipment
Three-phase flanged motor :.......technical data, on enclosed
motor data sheet see annex)
Acccesories depending on the grade of equippment of the
pump)
Sensor for low and high level control ultrasonic sensor)
for grease and oil reservoir XYBU) see page 28
Erection of pump
Requirements on the installation site :
- protect from dust and dirt
- safe against atmospheric influences note the type of pro-
tection of the electric motor)
- enough space for opening the reservoir cover and
executing the maintenance work the required space de-
pends on the pump size) even, solid and vibration-free
installation site
 Depending on the pump design, it may be necessary to
connect the drive. The direction of rotation of the pump and
thus that of the driving shaft is clockwise.
 In the case of pumps with a free shaft end or an oscillating
drive take care that the max. admissble speed of the drive
or number of strokes is adhered to see Technical Data).
Electric Connection
Erection and Installation
 All electric works should be carried out only by qualified
personnel.
Electric connection of the drive motor:
 Terminal wiring diagram under the cover of the terminal
box.
 Fuse protection in accordance with the national regulations
in force; rated current consumption: see motor data sheet
in annex
 For special motors, please see the technical data on the
motor type plate
Electric connection of the level controls:
 Refer to the respective terminal diagrams in the annex and
to the electrical wiring diagram
Rated speed of drive :
Drives M 490 and M100:...........................1370 rpm at 50 Hz
see identification chart)
Drive M049:.................................................1334 rpm at 50 Hz
Min. speed of the stirring paddle................................2.5 rpm
lower speeds on request, depending on the lubricant and
temerature)
Max. speed of the stirring paddle :..............................35 rpm
for fluid media)
Note : in the case of lubricating grease of NLGI - grades 1 - 3,
the speed of the eccentric shaft must not exeed 20 rpm
Weight of the pump:.............19 kg with motor drive and 10 l
reservoir, without lubricant)
Weight of the pump element : .......................................0.6 kg
Sound level : .............................................................£ 70 dB A)

2.1A-38001-C99
LINCOLN GmbH & Co. KG  Postfach 1263  D-69183 Wa dorf  Te [phone]  Fax [phone]
Page 9 from 29
Subject to change without notice
Owner Manual
Multiline Pump Model 215
Owner`s Manual
Commissioning
 Before putting the pump into operation fill the reservoir with
lubricant via the reservoir lid or via a vacant pump element
outlet.
 For filling via a vacant element, there are two possible filling
connectors see Technical Data). Remove an existing outlet
closure plug item 2, page 16) and screw in the filling
connector.
Impor an : Pumps with an in egra ed follower pla e reser-
voir XLF and XBF) for low level or low and high level control
are no o be filled via he reservoir lid. Filling must occur by
means of a vacan pump elemen ou le .
Note: In some cases all pump element outlets may be occu-
pied (with pump elements). In this case the above mentioned
filling procedure is not possible. For this situation a filling hole,
through the reservoir, between the follower plate and the hou-
sing (item 1, page16) must be drilled and fitted with an appro-
biate connector. Take care that no particles enter the reservoir
during the drilling.
* Switch the pump on.
* Adjust the pump elements to the maximum output and wait
until the grease emerges from all outlet ports.
* Adjust the required lubricant output at the pump elements.
* Switch the pump off.
* Connect the tube lines which are filled with grease to the
outlet ports.
* The system is ready for operation.
 The lubricant output of each pump element can be altered
at any time, even while the pump is in operation.
Pumps with speed of the stirring paddle > 10 rpm
* Unscrew any closure plug from the housing.
* Switch the pump on.
 The pump elements remain adjusted on the zero output
until the grease emerges from the threaded hole in the
housing. The time required for it varies between five
minutes, in the case of pumps running very quickly, and five
hours, in the case of pumps which operate extremely
slowly. The ambient temperature and the consistency of the
grease have a great influence on this time.
* Adjust the pump elements to the maximum output and wait
until the grease emerges from all the outlet ports.
* Adjust the required lubricant output at the pump elements.
* Switch the pump off.
Putting the pump into operation when grease
is dispensed
Pumps with low speed of the stirring < 10 rotations
 In the case of pumps with a slow drive speed of the stirring
paddle up to approx. 10 rpm) and in the case of all pumps
which are operated by an oscillating drive fill so much oil for
the first operation that the pump elements are enterely
covered by oil. Then fill the grease which will be dispensed
by the pump.
 When filling the reservoir pay attention
that no dirt or foreign particles enter the
reservoir.
 Always refill the reservoir in time.
 Avoid contamination in the pump area.
 Before the pump is put into operation for
the first time take care that all pump
elements are adjusted on the zero
output.
 Do not touch internal parts of the
reservoir while the pump is in operati-
on or connected to electrical source
 Risk of injury due to the stirring
paddle.
 All system components which are
connected downstream of the pump
and on which the hydraulic pump
pressure has an influence e.g.
progressive plunger metering device,
tube lines, tube fittings, hoses) must
be designed for maximum system
pressure.
 Protect each pump element against
overpressure by means of an ade-
quate safety valve max. opening
pressure : 350 bar)
CAUTION

LINCOLN GmbH & Co. KG  Postfach 1263  D-69183 Wa dorf  Te [phone]  Fax [phone]
2.1A-38001-C99
Owner Manual
Multiline Pump Model 215
Subject to change without notice
Page 10 from 29
Putting the pump into operation when fluid
lubricants are dispensed
* Switch the pump on with the pump elements adjusted to
the zero output.
* After 5 minutes of pump operation adjust all the pump
elements to the maximum output. As soon as the lubricant
emerges from the outlet ports switch the pump off and
connect the lubricant feed lines.
* Adjust the pump elements to the required lubricant output.
 The system is ready for operation.
 The lubricant output of each pump element can be altered
at any time, even while the pump is in operation refer to
Adjustment of the pump elements).
* Screw the closure plug in again.
* Connect the tube lines which are filled with grease to the
outlet ports.
 The system is ready for operation.
 The lubricant output of each pump element can be altered
at any time, even while the pump is in operation refer to
Adjustment of the pump elements).
Adjustment of the pump elements
4190a99
Fig. 4 - Sectional drawing of the pump element
1 - Adjusting spindle SW 10 4 - Gasket 7 - Outlet port ith check valve
2 - Counter nut (SW22) 5 - Control piston
3 - Pump body 6 - Delivery piston
* Loosen counter nut 2 Fig. 4) and, using a second key,
simultaneously keep threaded sleeve 3 from turning.
* Turn adjusting spindle 1 with a wrench SW10:
clockwise = lower output
counter-clockwise = greater output
 The R dimension shown in Fig. 4 indicates the approxi-
mative lubricant output range:
R = 22.5 mm = maximum output
R = 21.0 mm = approx. ¾ output
R = 19.5 mm = approx. ½ output
R = 18.0 mm = approx. ¼ output
* After the adjustment of the output, tighten counter nut 2
Fig. 3). Tigh ening orque: max. 12 Nm.

2.1A-38001-C99
LINCOLN GmbH & Co. KG  Postfach 1263  D-69183 Wa dorf  Te [phone]  Fax [phone]
Page 11 from 29
Subject to change without notice
Owner Manual
Multiline Pump Model 215
Maintenance and Re air
Assembl and Disassembl of Pump Elements
Preliminary works:
 Switch the pump off and clean it on the outside.
 If the pump is filled with grease, the grease can remain in
the pump. Fluid lubricants must be drained unscrew the
closure plug or the pump element)
 If the stirring paddle stays ahead of a pump element which
must be disassembled, turn it until it is on the opposite side.
A en ion: The delivery pistons cannot be changed!
When assembling or disassembling several pump elements
take care that each delivery piston remains in the pump cylin-
der. The delivery pistons are adjusted in the pump cylinder with
a clearance of only few micrometers.
Before under aking any repair on he
pump observe he following ins ruc-
ions:
 Switch the drive motor or mechanical drive off and protect it
from inadvertent restart. Risk of injury by the stirring paddle.
 Loosen the pressure connection fittings on the pump
element in order to decrease the pressure in the pump and
in the system. Risk of injury due to lubricant splashing
under high pressure.
 Repairs may only be carried out by qualified, skilled
personnel using original LINCOLN replacement parts.
 Provided that the pump dispenses only clean lubricant, it
does not need any particular maintenance. Since the drive
shaft and the pump elements are covered by the lubricant
which is fed by the pump they are lubricated automatically.
 They are subject to a natural wear which depends on the
operating time and operating pressure and must therefore
be replaced.

LINCOLN GmbH & Co. KG  Postfach 1263  D-69183 Wa dorf  Te [phone]  Fax [phone]
2.1A-38001-C99
Owner Manual
Multiline Pump Model 215
Subject to change without notice
Page 12 from 29
* Put the pump element in horizontal position and at the
same time hang the head of the delivery position into the
groove of the eccentric ring.
Fig. 8 - Pump element installed correctly
Assembl
4073a96
* Unsrew closure plug
* Once the pump is filled with grease, dig a whole in the
grease with a suitable object up to the eccentric ring
Fig.4).
* Check whether the pump element is equipped with a
gasket see item. 4, Fig. 4).
Fig. 5 - Digging a hole in the grease
Fig. 6 - Removing the piston for the assembly of the pump elements
Fig. 7 - Inserting the pump element
4069a96
4068a96
* Insert the pump element Fig. 7) in such a way that is
slightly directed upward in order to prevent the delivery
piston from falling down because it is not fixed within the
pump cylinder.
 Pull out the piston of the pump cylinder by about 30 mm.
4070a96

2.1A-38001-C99
LINCOLN GmbH & Co. KG  Postfach 1263  D-69183 Wa dorf  Te [phone]  Fax [phone]
Page 13 from 29
Subject to change without notice
Owner Manual
Multiline Pump Model 215
A en ion : If the pump element is not installed correctly
the lubricant cannot be dispensed and the pump may be
damaged.
Fig. 9 - Incorrect assembly, lubricant output impossible
 First screw the pump element in by hand and then tighten it
at the screwed plug 3 Fig. 4) using a fork wrench SW27.
Tightening torque: 30 - 35 Nm
 Pump elements which are installed must be set on the zero
output adjusted in accordance with the instructions given in
the chapter Adjustment of the pump elements.
 If fluid lubricants are dispensed, fill them into the reservoir.
 Put the pump into operation as described on page 10.
Fig. 8 -Corret and incorrect assembly
A -Correct assembly B - Incorrect assembly
4071a96
4072a96
Dissasembl of pump elements
* Unscrew the tube line from the outlet port of the pump
element.
* Apply the fork wrench at the screwed plug 3, Fig. 4) of the
pump element and carefully unscrew the pump element.
* When disassembling or assembling see Fig. 7) the pump
element, direct it upwards in order to raise the delivery
piston out of the groove of the eccentric ring.
* Remove the pump element from the housing by means of
the delivery piston.
* Take care that the delivery piston does not stick in the
grease.
* Screw in a closure plug or a new pump element.
Maintenance of the ultrasonic sensor (reser-
voir ...XYBU)
 Take care that the surface of the sensor is clean.

LINCOLN GmbH & Co. KG  Postfach 1263  D-69183 Wa dorf  Te [phone]  Fax [phone]
2.1A-38001-C99
Owner Manual
Multiline Pump Model 215
Subject to change without notice
Page 14 from 29
 Faul : Blockage in he progressive sys em connec ed downs ream of he pump
Remedy :
Fill up the reservoir with lubricant and vent the pump, if
necessary.
Note: Depending on the ambient temperature and/or the
lubricant it may be that the pump elements need about 10
minutes to be fully operative.
 Loosen the screwed outlet fitting at the pump element and
let the pump operate until the lubricant emerges without air
bubbles.
 Disassemble the pump element and check whether foreign
particles are lodged inthe suction borehole. Remove them,
if there are any.
 Replace check valve.
 Replace pump element.
 Cause:
 Bearing, lines or progressive metering device
clogged
The fault can be identified as follows:
a) grease leaking from the safety valve
b) the indicator pins fitted to the metering device
pistons are not moving
Remedy:
 Find out the cause of the blockage and eliminate it. If the
blockage is due to a progressive metering device, discon-
nect all connecting lines one after another until the pump
resumes delivery.
The blockage is located in the tube line of the fitting which
was the last to be unscrewed.
IMPORTANT : All the repairs which are beyond the knowledge
of the users personnel must be carried out by LINCOLN ex-
perts. For this, return the defective pump to the repair depart-
ment of the Walldorf works or call for a specialist who will carry
out the repair on site.
Service address:
LINCOLN GmbH
Abt. Zentraler Kundendienst
Postfach 1263
D-69183 Walldorf
 Faul : The pump does no dispense he lubrican
Cause :
 Reservoir empty
 Air bubbles in the lubricant
 Suction borehole of the pump element clogged
 Check valve defective or clogged
 Pump piston worn
Troubleshouting

2.1A-38001-C99
LINCOLN GmbH & Co. KG  Postfach 1263  D-69183 Wa dorf  Te [phone]  Fax [phone]
Page 15 from 29
Subject to change without notice
Owner Manual
Multiline Pump Model 215
Fig. 11 - Component parts of the pump model 215
Com onent Parts of Pum s Model 215
Component parts of pumps model P215 - M100 / M049 - 10XN / 10YN / 30XN / 30YN - ....
4052a96

LINCOLN GmbH & Co. KG  Postfach 1263  D-69183 Wa dorf  Te [phone]  Fax [phone]
2.1A-38001-C99
Owner Manual
Multiline Pump Model 215
Subject to change without notice
Page 16 from 29
Item Designation Qty. Part-no.Item Designation Qty. Part- no.
1.1 Housing 1 313-19635-1
1.2 Rotary shaft seal 30 x 50 x 7 1 220-12231-4
2 Closure plug M 22 x 1.5 303-19285-1
3.1 Eccentric shaft 1 460-24302-1
3.2 Feather key A 8 x 7 x 32 1 214-12176-3
3.3 Dowel pin D 4 x 10 1 206-12498-3
4.1 Grooved ball bearing D45/75x10 1 250-14064-3
4.2 Catch ring 1 460-24301-1
4.3 Grooved ball bearing D45/75x16 1 250-14064-4
4 Catch ring assy. 1 560-36903-3
5 Retaining ring A45 x 1.75 1 211-12164-9
6.1 Hexagon head screw M 10x35C 4 200-12008-6
6.2 Sealing ring M 10 4 220-13653-7
6.3 Washer A 10.5C 4 209-13077-2
6.4 Hexagon nut M 10C 4 207-12136-1
7 Pump element with piston
Dia. 6 mm - 600-25046-3
Pump element with piston
Dia. 7 mm - 600-25047-3
7.1 Outlet port with check valve - 560-32115-1
7.2 Sealing ring ø 22.2 x ø 27 x 1,5 - 306-17813-1
8 Sealing ring ø 70 x 126 x 0.5 1 306-19640-1
9 O-ring 186 x 3.5 1 219-12226-8
10 10l - reservoir with cover 1 560-32012-1
- 30l - reservoir with cover 1 560-32010-1
- 4l - reservoir 1 444-24673-1
- 8l - reservoir 1 444-24674-1
- Cover for 4/8l - reservoir 1 444-24234-1
10.2 Stirring paddle for 4/8/10l -
reservoir 1 560-32128-1
Stirring paddle for 30 l reservoir 1 560-32129-1
10.3 Fixed paddle 1 460-24566-1
10.4 Washer A 10.5 1 209-13077-2
10.5 Hexagon socket head screw
M 10 x 25C 1 201-12027-6
11 Intermediate bottom assy. for
plastic reservoir 1 460-24567-1
metal sheet reservoir 1 460-24568-1
12 Hexagon socket head screw
M 5 x 20C 5 201-12016-8
13 Retaining ring A25 x 1.2 1 211-12164-6
20 Drive assy. with multirange motors
380 - 420/440-480 V
Gear 100:1, 0.18/0.21 kW 1 245-13915-1
Gear 49:1, 0.25/0.29 kW 1 245-13916-1
Drive assy with motor
290/500 V
Gear 100:1, 0.18 kW 1 245-13921-1
Gear 49:1, 0.25 kW 1 245-13922-1
20.1 Multi range motors
380-420/440-480 V
Three-phase a. c. flanged motor
0.18/0.21 kW for gear 100 : 1 1 245-13913-1
Three-phase a. c. flanged motor
0.25/0.29 kW for gear 49 : 1 1 245-13914-1
Motors 290/500 V
Three-phase a. c. flanged
motor 0.18 kW for gear 100 : 1 1 245-13919-1
Three-phase a. c. flanged
motor 0.25 kW for gear 49 : 1 1 245-13920-1
20.2 Gasket 60 x 90 x 0,5 1 306-19415-1
20.3 Hexagon head screw M 5 x 16C 4 200-13017-9
20.4 Gear i = 100 : 1 1 246-14145-1
Gear i = 49 : 1 1 246-14145-2
Se of packings 1 560-36919-2
consisting of item:
1.2, 6.2, 8, 9, 20.2
Repair ki for pump elemen 1 560-36903-4
consisting of:
1 outlet port with check valve
2 O-ring 22 x 2
1 O-ring 15.3 x 24
1 gasket 22.7 x 27 x 1.5

2.1A-38001-C99
LINCOLN GmbH & Co. KG  Postfach 1263  D-69183 Wa dorf  Te [phone]  Fax [phone]
Page 17 from 29
Subject to change without notice
Owner Manual
Multiline Pump Model 215
Component Parts for Drive Free Shaft End
Fig. 1 - Component parts for drive free shaft end
4055a95
Item Designation Qty Part-no.
23 Drive for free shaft end with
Gear 7 : 1 1 660-28645-1
Gear 49 : 1 1 660-28573-1
Gear 100 : 1 1 660-28574-1
Gear 490 : 1 1 660-28572-1
23.1 Radial seal ø 15 x ø 35 x 7 1 220-13087-2
23.2 Retaining ring J 35 x 1,5 1 211-12166-6
23.3 Retaining ring A 15 x 1,5 2 211-12164-4
23.4 Angular ball bearing D15/35 x 15.9 1 250-14003-1
23.5 Feather key A 5 x 5 x 20 1 214-12174-2
23.6 Drive shaft 1 460-24320-1
23.7 Feather key A 4 x 4 x 25 1 214-12173-5
23.8 Bearing flange 1 460-24319-1
23.9 Sealing ring 60 x 90 x 0.5 1 306-19415-1
23.10 Hexagon head screw M 5 x 16C 4 200-13017-9
23.11 Reducing gear 7 : 1 1 246-14145-4
Reducing gear 49 : 1 1 246-14145-2
Reducing gear 100:1 1 246-14145-1
Reducing gear 490:1 1 246-14146-1
Se of packings 1 560-36919-1
consisting of item:
1.2, 6.2, 8, 9 from fig. 10
and 23.1, 23.9 from fig. 13

LINCOLN GmbH & Co. KG  Postfach 1263  D-69183 Wa dorf  Te [phone]  Fax [phone]
2.1A-38001-C99
Owner Manual
Multiline Pump Model 215
Subject to change without notice
Page 18 from 29
Fig. 14 - Component parts for oscillating drive
Component Parts for Oscillating Drive
4054a96
Item Designation Qty Part-no.
22 Oscillating drive assy. 7 : 1 1 660-28575-1
22.1 Retaining ring A15 x 1.5 1 211-12164-4
22.2 Washer 15.1 x 28 x 3 1 318-19101-1
22.3 O-ring ø 15 x 3 1 219-13045-6
22.4 Ratchet gear housing 1 400-22817-2
22.5 Lever rod 1 402-20129-1
22.6 Ratchet wheel assy. 1 560-36903-2
22.7 Shaft 1 460-24321-1
22.8 Not applicable part of gear) 1 214-12173-5
22.9 Retaining ring DIN 472 I 30 1 211-12165-2
22.10 Grooved ball bearing D12/30 x 8 1 250-14000-1
22.11 O-ring ø 59 x 3 1 219-13045-5
22.12 Brake ring 1 400-22819-2
22.13 Retaining ring A 12 x 1 1 211-12164-2
22.14 Sealing ring 2 306-19415-1
22.15 Bearing flange 1 460-24322-1
22.16 Hexagon head screw M 6 x 20C 4 200-13022-7
22.17 Hexagon head screw M 5 x 16C 4 200-13017-9
22.18 Gear 7:1 1 246-14145-4
Se of packings 1 560-36919-3
consisting of item:
1.2, 6.2, 8, 9 from fig. 10
and 22.11, 22.14and 22.3 from fig. 14

2.1A-38001-C99
LINCOLN GmbH & Co. KG  Postfach 1263  D-69183 Wa dorf  Te [phone]  Fax [phone]
Page 19 from 29
Subject to change without notice
Owner Manual
Multiline Pump Model 215
Item Designation Qty. Part-no.
21 Drive,assy,
Gear 490 : 1, motor 0.18/0.21 kW
380-420/440-480 V 1 245-13918-1
Gear 490 : 1, motor 0.18/0.21 kW
290/500 V 1 245-13923-1
21.1 Three-phase a. c. motor
380-420/440-480V
0.18/0.21 KW, 1500 rpm 1 245-13913-1
Three-phase a. c. motor 290/500 V
0.18 KW, 1500 rpm 1 245-13919-1
21.2 Sealing ring 60 x 90 x 0.5 1 306-19415-1
21.3 Hexagon head screw M 5 x16 C 4 200-13017-9
21.4 Gear i = 490 : 1 1 246-14146-1
Component Parts for Double Drive M 490:1
Fig. 15 - Component parts of double drive M 490 : 1
4053a96
Se of packings 1 560-36919-2
consisting of item:
1.2, 6.2, 8, 9, 20.2 from fig. 10

LINCOLN GmbH & Co. KG  Postfach 1263  D-69183 Wa dorf  Te [phone]  Fax [phone]
2.1A-38001-C99
Owner Manual
Multiline Pump Model 215
Subject to change without notice
Page 20 from 29
Annex : Dimensioned Drawings
Pump: P215 - M100 / M049 - 10XN / 10YN / 30XN / 30YN - ....
4059a964058a96
Fig. 16 - Dimensioned drawing for pump P215 - M100 / M049 - 10XN / 10YN /
0XN / 0YN - ....