Lincoln Electric Invertec V205 User manual

IM2006
03/2009
Rev. 3
INVERTEC£V205, V270 & V405
OPERATOR’S MANUAL
MANUALE OPERATIVO
BEDIENUNGSANLEITUNG
MANUAL DE INSTRUCCIONES
MANUEL D'UTILISATION
BRUKSANVISNING OG DELELISTE
GEBRUIKSAANWIJZING
BRUKSANVISNING
INSTRUKCJA OBSàUGI
KÄYTTÖOHJE
MANUAL DE INSTRUÇÕES
LINCOLN ELECTRIC ITALIA S.r.l
Via Fratelli Canepa, 8 - 16010 Serrà Riccò (GE), Italia
www.lincolnelectric.eu

II
Declaration of conformity
Dichiarazione di conformità
Konformitätserklärung
Declaración de conformidad
Déclaration de conformité
Samsvars erklæring
Verklaring van overeenstemming
Försäkran om överensstämmelse
Deklaracja zgodnoĞci
Vakuutus yhteensopivuudesta
Declaração de conformidade
LINCOLN ELECTRIC ITALIA S.r.l.
Declares that the welding machine:
Dichiara che Il generatore per saldatura tipo:
Erklärt, daß die Bauart der Maschine:
Declara que el equipo de soldadura:
Déclare que le poste de soudage:
Bekrefter at denne sveisemaskin:
Verklaart dat de volgende lasmachine:
Försäkrar att svetsomriktaren:
Deklaruje, Īe spawalnicze Ĩródáo energii:
Vakuuttaa, että hitsauskone:
Declara que a maquina de soldar:
INVERTEC£V205
conforms to the following directives:
è conforme alle seguenti direttive:
den folgenden Bestimmungen entspricht:
es conforme con las siguientes directivas:
est conforme aux directives suivantes:
er i samsvar med følgende direktiver:
overeenkomt conform de volgende richtlijnen:
överensstämmer med följande direktiv:
speánia nastĊpujące wytyczne:
täyttää seuraavat direktiivit:
está em conformidade com as seguintes directivas:
2006/95/CEE, 89/336/CEE
and has been designed in compliance with the following
standards:
ed è stato progettato in conformità alle seguenti norme:
und in Übereinstimmung mit den nachstehenden normen
hergestellt wurde:
y ha sido diseñado de acuerdo con las siguientes
normas:
et qu'il a été conçu en conformité avec les normes:
og er produsert og testet iht. følgende standarder:
en is ontworpen conform de volgende normen:
och att den konstruerats i överensstämmelse med
följande standarder:
i Īe zostaáo zaprojektowane zgodnie z wymaganiami
nastĊpujących norm:
ja on suunniteltu seuraavien standardien mukaan:
e foi concebida de acordo com as seguintes normas:
EN 60974-1, EN 60974-10
(2005)
Dario Gatti
European Engineering Director Machines
LINCOLN ELECTRIC ITALIA S.r.l., Via Fratelli Canepa, 8 - 16010 Serrà Riccò (GE), Italia
12/05

III
Declaration of conformity
Dichiarazione di conformità
Konformitätserklärung
Declaración de conformidad
Déclaration de conformité
Samsvars erklæring
Verklaring van overeenstemming
Försäkran om överensstämmelse
Deklaracja zgodnoĞci
Vakuutus yhteensopivuudesta
Declaração de conformidade
LINCOLN ELECTRIC ITALIA S.r.l.
Declares that the welding machine:
Dichiara che Il generatore per saldatura tipo:
Erklärt, daß die Bauart der Maschine:
Declara que el equipo de soldadura:
Déclare que le poste de soudage:
Bekrefter at denne sveisemaskin:
Verklaart dat de volgende lasmachine:
Försäkrar att svetsomriktaren:
Deklaruje, Īe spawalnicze Ĩródáo energii:
Vakuuttaa, että hitsauskone:
Declara que a maquina de soldar:
INVERTEC£V270
conforms to the following directives:
è conforme alle seguenti direttive:
den folgenden Bestimmungen entspricht:
es conforme con las siguientes directivas:
est conforme aux directives suivantes:
er i samsvar med følgende direktiver:
overeenkomt conform de volgende richtlijnen:
överensstämmer med följande direktiv:
speánia nastĊpujące wytyczne:
täyttää seuraavat direktiivit:
está em conformidade com as seguintes directivas:
2006/95/CEE, 89/336/CEE
and has been designed in compliance with the following
standards:
ed è stato progettato in conformità alle seguenti norme:
und in Übereinstimmung mit den nachstehenden normen
hergestellt wurde:
y ha sido diseñado de acuerdo con las siguientes
normas:
et qu'il a été conçu en conformité avec les normes:
og er produsert og testet iht. følgende standarder:
en is ontworpen conform de volgende normen:
och att den konstruerats i överensstämmelse med
följande standarder:
i Īe zostaáo zaprojektowane zgodnie z wymaganiami
nastĊpujących norm:
ja on suunniteltu seuraavien standardien mukaan:
e foi concebida de acordo com as seguintes normas:
EN 60974-1, EN 60974-10
(2002)
Dario Gatti
European Engineering Director Machines
LINCOLN ELECTRIC ITALIA S.r.l., Via Fratelli Canepa, 8 - 16010 Serrà Riccò (GE), Italia
12/05

IV
Declaration of conformity
Dichiarazione di conformità
Konformitätserklärung
Declaración de conformidad
Déclaration de conformité
Samsvars erklæring
Verklaring van overeenstemming
Försäkran om överensstämmelse
Deklaracja zgodnoĞci
Vakuutus yhteensopivuudesta
Declaração de conformidade
LINCOLN ELECTRIC ITALIA S.r.l.
Declares that the welding machine:
Dichiara che Il generatore per saldatura tipo:
Erklärt, daß die Bauart der Maschine:
Declara que el equipo de soldadura:
Déclare que le poste de soudage:
Bekrefter at denne sveisemaskin:
Verklaart dat de volgende lasmachine:
Försäkrar att svetsomriktaren:
Deklaruje, Īe spawalnicze Ĩródáo energii:
Vakuuttaa, että hitsauskone:
Declara que a maquina de soldar:
INVERTEC£V405
conforms to the following directives:
è conforme alle seguenti direttive:
den folgenden Bestimmungen entspricht:
es conforme con las siguientes directivas:
est conforme aux directives suivantes:
er i samsvar med følgende direktiver:
overeenkomt conform de volgende richtlijnen:
överensstämmer med följande direktiv:
speánia nastĊpujące wytyczne:
täyttää seuraavat direktiivit:
está em conformidade com as seguintes directivas:
2006/95/CEE, 89/336/CEE
and has been designed in compliance with the following
standards:
ed è stato progettato in conformità alle seguenti norme:
und in Übereinstimmung mit den nachstehenden normen
hergestellt wurde:
y ha sido diseñado de acuerdo con las siguientes
normas:
et qu'il a été conçu en conformité avec les normes:
og er produsert og testet iht. følgende standarder:
en is ontworpen conform de volgende normen:
och att den konstruerats i överensstämmelse med
följande standarder:
i Īe zostaáo zaprojektowane zgodnie z wymaganiami
nastĊpujących norm:
ja on suunniteltu seuraavien standardien mukaan:
e foi concebida de acordo com as seguintes normas:
EN 60974-1, EN 60974-10
(2003)
Dario Gatti
European Engineering Director Machines
LINCOLN ELECTRIC ITALIA S.r.l., Via Fratelli Canepa, 8 - 16010 Serrà Riccò (GE), Italia
12/05

V
07/06
English
Do not dispose of electrical equipment together with normal waste!
In observance of European Directive 2002/96/EC on Waste Electrical and Electronic Equipment (WEEE) and its
implementation in accordance with national law, electrical equipment that has reached the end of its life must be
collected separately and returned to an environmentally compatible recycling facility. As the owner of the equipment,
you should get information on approved collection systems from our local representative.
By applying this European Directive you will protect the environment and human health!
Italiano
Non gettare le apparecchiature elettriche tra i rifiuti domestici!
In ottemperanza alla Direttiva Europea 2002/96/CE sui Rifiuti di Apparechiature Elettriche ed Elettroniche (RAEE) e la
sua attuazione in conformità alle norme nazionali, le apparecchiature elettriche esauste devono essere raccolte
separatamente e restituite ad una organizzazione di riciclaggio ecocompatibile. Come proprietario dell’apparecchiatura,
Lei potrà ricevere informazioni circa il sistema approvato di raccolta, dal nostro rappresentante locale.
Applicando questa Direttiva Europea Lei contribuirà a migliorare l’ambiente e la salute!
Deutsch
Werfen Sie Elektrowerkzeuge nicht in den Hausmüll!
Gemäss Europäischer Richtlinie 2002/96/EG über Elektro- und Elektronik- Altgeräte (Waste Electrical and Electronic
Equipment, WEEE) und Umsetzung in nationales Recht müssen verbrauchte Elektrowerkzeuge getrennt gesammelt und
einer umweltgerechten Wiederverwertung zugeführt werden. Als Eigentümer diese Werkzeuges sollten sie sich
Informationen über ein lokales autorisiertes Sammel- bzw. Entsorgungssystem einholen.
Mit der Anwendung dieser EU Direktive tragen sie wesentlich zur Schonung der Umwelt und ihrer Gesundheit bei!
Español
No tirar nunca los aparatos eléctricos junto con los residuos en general!.
De conformidad a la Directiva Europea 2002/96/EC relativa a los Residuos de Equipos Eléctricos o Electrónicos (RAEE)
y al acuerdo de la legislación nacional, los equipos eléctricos deberán ser recogidos y reciclados respetando el
medioambiente. Como propietario del equipo, deberá informar de los sistemas y lugares apropiados para la recogida de
los mismos.
Aplicar esta Directiva Europea protegerá el medioambiente y su salud!
Français
Ne pas jeter les appareils électriques avec les déchets ordinaires!
Conformément à la Directive Européenne 2002/96/EC relative aux Déchets d' Équipements Électriques ou Électroniques
(DEEE), et à sa transposition dans la législation nationale, les appareils électriques doivent être collectés à part et être
soumis à un recyclage respectueux de l’environnement. En tant que propriétaire de l’équipement, vous devriez vous
informer sur les systèmes de collecte approuvés auprès nos représentants locaux.
Appliquer cette Directive Européenne améliorera l’environnement et la santé!
Norsk
Kast ikke elektriske artikler sammen med vanlig søppel.
I følge det europeiske direktivet for Elektronisk Søppel og Elektriske Artikler 2002/96/EC (Waste Electrical and Electronic
Equipment, WEEE) skal alt avfall kildesorteres og leveres på godkjente plasser i følge loven. Godkjente retur plasser gis
av lokale myndigheter.
Ved å følge det europeiske direktivet bidrar du til å bevare naturen og den menskelige helse.
Nederlandse
Gooi elektrische apparatuur nooit bij gewoon afval!
Met inachtneming van de Europese Richtlijn 2002/96/EC met betrekking tot Afval van Elektrische en Elektronische
Apparatuur (Waste Electrical and Electronic Equipment, WEEE) en de uitvoering daarvan in overeenstemming met
nationaal recht, moet elektrische apparatuur, waarvan de levensduur ten einde loopt, apart worden verzameld en worden
ingeleverd bij een recycling bedrijf, dat overeenkomstig de milieuwetgeving opereert. Als eigenaar van de apparatuur
moet u informatie inwinnen over goedgekeurde verzamelsystemen van onze vertegenwoordiger ter plaatse.
Door het toepassen van deze Europese Richtlijn beschermt u het milieu en ieders gezondheid!
Svenska
Släng inte uttjänt elektrisk utrustning tillsammans med annat avfall!
Enligt Europadirektiv 2002/96/EC ang. Uttjänt Elektrisk och Elektronisk Utrustning (Waste Electrical and Electronic
Equipment, WEEE) och dess implementering enligt nationella lagar, ska elektrisk utrustning som tjänat ut sorteras
separat och lämnas till en miljögodkänd återvinningsstation. Som ägare till utrustningen, bör du skaffa information om
godkända återvinningssystem från dina lokala myndigheter.
Genom att följa detta Europadirektiv bidrar du till att skydda miljö och hälsa!
Polski
Nie wyrzucaüosprzĊtu elektrycznego razem z normalnymi odpadami!
Zgodnie z DyrektywąEuropejską2002/96/EC dotyczącąPozbywania siĊzuĪytego SprzĊtu Elektrycznego i
Elektronicznego (Waste Electrical and Electronic Equipment, WEEE) i jej wprowadzeniem w Īycie zgodnie z
miĊdzynarodowym prawem, zuĪyty sprzĊt elektryczny musi byüskáadowany oddzielnie i specjalnie utylizowany. Jako
wáaĞciciel urządzeĔpowinieneĞotrzymaüinformacje o zatwierdzonym systemie skáadowania od naszego lokalnego
przedstawiciela.
Stosując te wytyczne bedziesz chroniáĞrodowisko i zdrowie czáowieka!
Suomi
Älä hävitä sähkölaitteita sekajätteiden mukana!
Noudatettaessa Euroopan Unionin Direktiiviä 2002/96/EY Sähkölaite- ja Elektroniikkajätteestä ( WEEE ) ja
toteutettaessa sitä sopusoinnussa kansallisen lain kanssa, sähkölaite, joka on tullut elinkaarensa päähän pitää kerätä
erilleen ja toimittaa sähkö- ja elektroniikkaromujen keräyspisteeseen. Lisätietoja tämän tuotteen käsittelystä,
keräämisestä ja kierrätyksestä saa kunnan ympäristöviranomaisilta.
Noudattamalla tätä Euroopan Unionin direktiiviä, autat torjumaan kielteiset ynpäristö- ja terveysvaikutukset!
Português
Não deitar fora o equipamento eléctrico juntamente com o lixo normal!
Em conformidade com a directiva Europeia 2002/96/EC relativa a Resíduos Eléctricos e Equipamento Eléctricos (REEE)
e de acordo com a legislação nacional, os equipamentos deverão ser recolhidos separadamente e reciclados
respeitando o meio ambiente. Como proprietário do equipamento, deverá informar-se dos sistemas e lugares
apropriados para a recolha dos mesmos.
Ao aplicar esta Directiva Europeia protegerá o meio ambiente e a saúde humana!

VI
12/05
THANKS! For having choosen the QUALITY of the Lincoln Electric products.
•Please Examine Package and Equipment for Damage. Claims for material damaged in shipment must be notified immediately to
the dealer.
•For future reference record in the table below your equipment identification information. Model Name, Code & Serial Number
can be found on the machine rating plate.
GRAZIE! Per aver scelto la QUALITÀ dei prodotti Lincoln Electric.
•Esamini Imballo ed Equipaggiamento per rilevare eventuali danneggiamenti. Le richieste per materiali danneggiati dal trasporto
devono essere immediatamente notificate al rivenditore.
•Per ogni futuro riferimento, compilare la tabella sottostante con le informazioni di identificazione equipaggiamento. Modello,
Codice (Code) e Matricola (Serial Number) sono reperibili sulla targa dati della macchina.
VIELEN DANK! Dass Sie sich für ein QUALITÄTSPRODUKT von Lincoln Electric entschieden haben.
•Bitte überprüfen Sie die Verpackung und den Inhalt auf Beschädigungen. Transportschäden müssen sofort dem Händler
gemeldet werden.
•Damit Sie Ihre Gerätedaten im Bedarfsfall schnell zur Hand haben, tragen Sie diese in die untenstehende Tabelle ein.
Typenbezeichnung, Code- und Seriennummer finden Sie auf dem Typenschild Ihres Gerätes.
GRACIAS! Por haber escogido los productos de CALIDAD Lincoln Electric.
•Por favor, examine que el embalaje y el equipo no tengan daños. La reclamación del material dañado en el transporte debe ser
notificada inmediatamente al proveedor.
•Para un futuro, a continuación encontrará la información que identifica a su equipo. Modelo, Code y Número de Serie los cuales
pueden ser localizados en la placa de características de su equipo.
MERCI! Pour avoir choisi la QUALITÉ Lincoln Electric.
•Vérifiez que ni l’équipement ni son emballage ne sont endommagés. Toute réclamation pour matériel endommagé doit être
immédiatement notifiée à votre revendeur.
•Notez ci-dessous toutes les informations nécessaires à l’identification de votre équipement. Le nom du Modèle ainsi que les
numéros de Code et Série figurent sur la plaque signalétique de la machine.
TAKK! For at du har valgt et KVALITETSPRODUKT fra Lincoln Electric.
•Kontroller emballsjen og produktet for feil eller skader. Eventuelle feil eller transportskader må umiddelbart rapporteres dit du har
kjøpt din maskin.
•For fremtidig referanse og for garantier og service, fyll ut den tekniske informasjonen nedenfor i dette avsnittet. Modell navn,
Kode & Serie nummer finner du på den tekniske platen på maskinen.
BEDANKT! Dat u gekozen heeft voor de KWALITEITSPRODUCTEN van Lincoln Electric.
•Controleert u de verpakking en apparatuur op beschadiging. Claims over transportschade moeten direct aan de dealer of aan
Lincoln electric gemeld worden.
•Voor referentie in de toekomst is het verstandig hieronder u machinegegevens over te nemen. Model Naam, Code &
Serienummer staan op het typeplaatje van de machine.
TACK! För att ni har valt en KVALITETSPRODUKT från Lincoln Electric.
•Vänligen kontrollera förpackning och utrustning m.a.p. skador. Transportskador måste omedelbart anmälas till återförsäljaren
eller transportören.
•Notera informationen om er utrustnings identitet i tabellen nedan. Modellbeteckning, code- och serienummer hittar ni på
maskinens märkplåt.
DZIĉKUJEMY! Za docenienie JASKOĝCI produktów Lincoln Electric.
•ProszĊsprawdziüczy opakownie i sprzĊt nie sąuszkodzone. Reklamacje uszkodzeĔpowstaáych podczas transportu musząbyünatychmiast zgáoszone do dostawcy (dystrybutora).
•Dla uáatwienia prosimy o zapisanie na tej stronie danych identyfikacyjnych wyrobów. Nazwa modelu, Kod i Numer Seryjny, które
moĪecie PaĔstwo znaleĨüna tabliczce znamionowej wyrobu.
KIITOS! Kiitos, että olet valinnut Lincoln Electric LAATU tuotteita.
•Tarkista pakkaus ja tuotteet vaurioiden varalta. Vaateet mahdollisista kuljetusvaurioista on ilmoitettava välittömästi
jälleenmyyjälle.
•Tulevaisuutta varten täytä alla oleva lomake laitteen tunnistusta varten. Mallin, Koodin ja Sarjanumeron voit löytää konekilvestä.
OBRIGADO! Por ter escolhido os produtos de QUALIDADE da Lincoln Electric.
•Por favor, examine a embalagem e o equipamento para que não tenham danos. A reclamação de danos do material no
transporte deverá ser notificada imediatamente ao revendedor.
•Para futura referência, registe abaixo a informação de identificação do equipamento. Modelo, Código e Número de Série podem
ser encontrados na chapa de características do equipamento.
Model Name, Modello, Typenbezeichnung, Modelo, Nom du modèle, Modell navn, Model Naam, Modellbeteckning, Nazwa modelu,
Mallinimi, Modelo:
………………...…………………………….…………………………………………………………………………………………..
Code & Serial number, Code (codice) e Matricola, Code- und Seriennummer, Code y Número de Serie, Numéros de Code et Série,
Kode & Serie nummer, Code en Serienummer, Code- och Serienummer, Kod i numer Seryjny, Koodi ja Sarjanumero, Código e
Número de Série:
………………….……………………………………………….. …………………………………………………….……………..
Date & Where Purchased, Data e Luogo d’acquisto, Kaufdatum und Händler, Fecha y Nombre del Proveedor, Lieu et Date
d’acquisition, Kjøps dato og Sted, Datum en Plaats eerste aankoop, Inköpsdatum och Inköpsställe, Data i Miejsce zakupu, Päiväys ja
Ostopaikka, Data e Local de Compra:
…………………………………………………………………... ……………………….…………………………………………..

VII
ENGLISH INDEX
Safety ................................................................................................................................................................................................................ A-1
Installation and Operator Instructions................................................................................................................................................................ A-2
Electromagnetic Compatibility (EMC)................................................................................................................................................................ A-7
Technical Specifications.................................................................................................................................................................................... A-7
INDICE ITALIANO
Sicurezza........................................................................................................................................................................................................... B-1
Installazione e Istruzioni Operative.................................................................................................................................................................... B-2
Compatibilità Elettromagnetica (EMC) .............................................................................................................................................................. B-7
Specifiche Tecniche .......................................................................................................................................................................................... B-8
INHALTSVERZEICHNIS DEUTSCH
Sicherheitsmaßnahmen / Unfallschutz .............................................................................................................................................................. C-1
Installation und Bedienungshinweise ................................................................................................................................................................ C-2
Elektromagnetische Verträglichkeit (EMV) ........................................................................................................................................................ C-8
Technische Daten ............................................................................................................................................................................................. C-8
INDICE ESPAÑOL
Seguridad.......................................................................................................................................................................................................... D-1
Instalación e Instrucciones de Funcionamiento................................................................................................................................................. D-2
Compatibilidad Electromagnética (EMC)...........................................................................................................................................................D-7
Especificaciones Técnicas ................................................................................................................................................................................ D-8
INDEX FRANÇAIS
Sécurité ............................................................................................................................................................................................................. E-1
Installation et Instructions d'Utilisation............................................................................................................................................................... E-2
Compatibilité Electromagnétique (CEM) ........................................................................................................................................................... E-7
Caractéristiques Techniques............................................................................................................................................................................. E-8
NORSK INNHOLDSFORTEGNELSE
Sikkerhetsregler ................................................................................................................................................................................................ F-1
Installasjon og Brukerinstruksjon....................................................................................................................................................................... F-2
Elektromagnetisk Kompatibilitet (EMC) ............................................................................................................................................................. F-7
Tekniske Spesifikasjoner................................................................................................................................................................................... F-7
NEDERLANDSE INDEX
Veiligheid...........................................................................................................................................................................................................G-1
Installatie en Bediening .....................................................................................................................................................................................G-2
Elektromagnetische Compatibiliteit (EMC) ........................................................................................................................................................G-7
Technische Specificaties...................................................................................................................................................................................G-7
SVENSK INNEHÅLLSFÖRTECKNING
Säkerhetsanvisningar........................................................................................................................................................................................ H-1
Instruktioner för Installation och Handhavande .................................................................................................................................................H-2
Elektromagnetisk Kompatibilitet (EMC) ............................................................................................................................................................. H-6
Tekniska Specifikationer ................................................................................................................................................................................... H-7
SKOROWIDZ POLSKI
BezpieczeĔstwo UĪytkowania .............................................................................................................................................................................I-1
Instrukcja Instalacji i Eksploatacji ........................................................................................................................................................................I-2
KompatybilnoĞüElektromagnetyczna (EMC) ......................................................................................................................................................I-7
Dane Techniczne ................................................................................................................................................................................................I-8
SISÄLLYSLUETTELO
Turvallisuus ........................................................................................................................................................................................................J-1
Asennus ja Käyttöohjeet.....................................................................................................................................................................................J-2
Elektromagneettinen Yhteensopivuus (EMC).....................................................................................................................................................J-6
Tekniset Tiedot...................................................................................................................................................................................................J-7
INDÍCE PORTUGUÊS
Segurança......................................................................................................................................................................................................... K-1
Instalação e Instruções de Funcionamento....................................................................................................................................................... K-2
Compatibilidade Electromagnética (EMC)......................................................................................................................................................... K-7
Especificações Técnicas ................................................................................................................................................................................... K-8
Spare Parts, Parti di Ricambio, Ersatzteile, Lista de Piezas de Recambio, Pièces de Rechange, Deleliste, Reserve Onderdelen, Reservdelar,
Wykaz CzĊĞci Zamiennych, Varaosaluettelo, Lista de peças Sobressalentes......................................................................................................1
Electrical Schematic, Schema Elettrico, Elektrische Schaltpläne, Esquema Eléctrico, Schéma Electrique, Elektrisk Skjema, Elektrisch Schema,
Elektriskt Kopplingsschema, Schemat Elektryczny, Sähkökaavio, Esquema Eléctrico .........................................................................................8
Accessories, Accessori, Zubehör, Accesorios, Accessoires, Tilleggsutstyr, Accessores, Tillbehör, Akcesoria, Varusteet, Acessórios..............17

A
-1
Safety
11/04
WARNING
This equipment must be used by qualified personnel. Be sure that all installation, operation, maintenance and repair
procedures are performed only by qualified person. Read and understand this manual before operating this equipment.
Failure to follow the instructions in this manual could cause serious personal injury, loss of life, or damage to this
equipment. Read and understand the following explanations of the warning symbols. Lincoln Electric is not responsible
for damages caused by improper installation, improper care or abnormal operation.
WARNING: This symbol indicates that instructions must be followed to avoid serious personal injury,
loss of life, or damage to this equipment. Protect yourself and others from possible serious injury or
death.
READ AND UNDERSTAND INSTRUCTIONS: Read and understand this manual before operating
this equipment. Arc welding can be hazardous. Failure to follow the instructions in this manual could
cause serious personal injury, loss of life, or damage to this equipment.
ELECTRIC SHOCK CAN KILL: Welding equipment generates high voltages. Do not touch the
electrode, work clamp, or connected work pieces when this equipment is on. Insulate yourself from
the electrode, work clamp, and connected work pieces.
ELECTRICALLY POWERED EQUIPMENT: Turn off input power using the disconnect switch at the
fuse box before working on this equipment. Ground this equipment in accordance with local electrical
regulations.
ELECTRICALLY POWERED EQUIPMENT: Regularly inspect the input, electrode, and work clamp
cables. If any insulation damage exists replace the cable immediately. Do not place the electrode
holder directly on the welding table or any other surface in contact with the work clamp to avoid the
risk of accidental arc ignition.
ELECTRIC AND MAGNETIC FIELDS MAY BE DANGEROUS: Electric current flowing through any
conductor creates electric and magnetic fields (EMF). EMF fields may interfere with some
pacemakers, and welders having a pacemaker shall consult their physician before operating this
equipment.
CE COMPLIANCE: This equipment complies with the European Community Directives.
FUMES AND GASES CAN BE DANGEROUS: Welding may produce fumes and gases hazardous to
health. Avoid breathing these fumes and gases. To avoid these dangers the operator must use
enough ventilation or exhaust to keep fumes and gases away from the breathing zone.
ARC RAYS CAN BURN: Use a shield with the proper filter and cover plates to protect your eyes from
sparks and the rays of the arc when welding or observing. Use suitable clothing made from durable
flame-resistant material to protect you skin and that of your helpers. Protect other nearby personnel
with suitable, non-flammable screening and warn them not to watch the arc nor expose themselves to
the arc.
WELDING SPARKS CAN CAUSE FIRE OR EXPLOSION: Remove fire hazards from the welding
area and have a fire extinguisher readily available. Welding sparks and hot materials from the welding
process can easily go through small cracks and openings to adjacent areas. Do not weld on any
tanks, drums, containers, or material until the proper steps have been taken to insure that no
flammable or toxic vapors will be present. Never operate this equipment when flammable gases,
vapors or liquid combustibles are present.
WELDED MATERIALS CAN BURN: Welding generates a large amount of heat. Hot surfaces and
materials in work area can cause serious burns. Use gloves and pliers when touching or moving
materials in the work area.
SAFETY MARK: This equipment is suitable for supplying power for welding operations carried out in
an environment with increased hazard of electric shock.

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EQUIPMENT WEIGHT OVER 30kg: Move this equipment with care and with the help of another
person. Lifting may be dangerous for your physical health.
CYLINDER MAY EXPLODE IF DAMAGED: Use only compressed gas cylinders containing the
correct shielding gas for the process used and properly operating regulators designed for the gas and
pressure used. Always keep cylinders in an upright position securely chained to a fixed support. Do
not move or transport gas cylinders with the protection cap removed. Do not allow the electrode,
electrode holder, work clamp or any other electrically live part to touch a gas cylinder. Gas cylinders
must be located away from areas where they may be subjected to physical damage or the welding
process including sparks and heat sources.
HF CAUTION: The high frequency used for contact-free ignition with TIG (GTAW) welding, can interfere
with the operation of insufficiently shielded computer equipment, EDP centers and industrial robots,
even causing complete system breakdown. TIG (GTAW) welding may interfere with electronic
telephone networks and with radio and TV reception.
Installation and Operator Instructions
Read this entire section before installation or operation
of the machine.
Location and Environment
This machine will operate in harsh environments.
However, it is important that simple preventative
measures are followed to assure long life and reliable
operation.
•Do not place or operate this machine on a surface
with an incline greater than 15° from horizontal.
•Do not use this machine for pipe thawing.
•This machine must be located where there is free
circulation of clean air without restrictions for air
movement to and from the air vents. Do not cover
the machine with paper, cloth or rags when
switched on.
•Dirt and dust that can be drawn into the machine
should be kept to a minimum.
•This machine has a protection rating of IP23S.
Keep it dry when possible and do not place it on wet
ground or in puddles.
•Locate the machine away from radio controlled
machinery. Normal operation may adversely affect
the operation of nearby radio controlled machinery,
which may result in injury or equipment damage.
Read the section on electromagnetic compatibility in
this manual.
•Do not operate in areas with an ambient
temperature greater than 40°C.
Input Supply Connection
Check the input voltage, phase, and frequency supplied
to this machine before turning it on. The allowable input
voltage is indicated in the technical specification section
of this manual and on the rating plate of the machine.
Be sure that the machine is grounded.
Make sure the amount of power available from the input
connection is adequate for normal operation of the
machine. The fuse rating and cable sizes are both
indicated in the "Technical Specification" section of this
manual.
The machines:
•V205 2V: (230 / 400Vac, single phase)
•V270: (400Vac, three phase)
•V270 2V: (230 / 400Vac, three phase)
•V405: (400Vac, three phase)
are designed to operate on engine driven generators as
long as the auxiliary can supply adequate voltage,
frequency and power as indicated in the "Technical
Specification" section of this manual. The auxiliary
supply of the generator must also meet the following
conditions:
•Vac peak voltage: below 410V (for 230Vac input) or
720V (for 400Vac input).
•Vac frequency: in the range of 50 and 60 Hertz.
•RMS voltage of the AC waveform:
V270, V405: 400Vac ± 15%
V205 2V, V270 2V: 230Vac or 400Vac ± 10%
It is important to check these conditions because many
engine driven generators produce high voltage spikes.
Operation of this machine on engine driven generators
not conforming to these conditions is not recommended
and may damage the machine.
Output Connections
A quick disconnect system
using Twist-Matecable plugs
is used for the welding cable
connections. Refer to the
following sections for more
information on connecting the
machine for operation of stick welding (MMA) or TIG
welding (GTAW).
Stick Welding (MMA)
First determine the proper electrode polarity for the
electrode to be used. Consult the electrode data for this
information. Then connect the output cables to the
output terminals of the machine for the selected polarity.
For example, if DC(+) welding will be used then connect
the electrode cable to the (+) terminal of the machine
and the work clamp to the (-) terminal. Insert the
connector with the key lining up with the keyway and
rotate approximately ¼ turn clockwise. Do not over
tighten.
For DC(-) welding switch the cable connections at the
machine so that the electrode cable is connected to (-)
and the work clamp is connected to (+).

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TIG Welding (GTAW)
This machine does not include a TIG torch necessary for
TIG welding, but one may be purchased separately.
Refer to the accessories section for more information.
Most TIG welding is done with DC(-) polarity; connect
the torch cable to the (-) terminal of the machine and the
work clamp to the (+) terminal. Insert the connector with
the key lining up with the keyway and rotate
approximately ¼ turn clockwise. Do not over tighten.
For "V###-S" machine, connect the gas hose from the
TIG torch to a gas regulator on the cylinder of gas to be
used.
For "V###-T / -TP" machine,
connect the gas hose from
the TIG torch to the gas
connector (B) on the front of
the machine. If necessary,
an extra gas connector for the fitting on the front of the
machine is included in the package. Next, connect the
fitting on the back of the machine to a gas regulator on
the cylinder of gas to be used. An input gas line and the
required fittings are also included in the package.
Connect the TIG torch trigger to the trigger connector (A)
on the front of the machine.
Remote Control Connection
Refer to the accessories section for a list of remote
controls. If a remote control is used, it will be connected
to the remote connector (C) on the front of the machine.
The machine will automatically detect the remote control,
turn on the REMOTE LED, and switch to remote control
mode. More information on this mode of operation will
be given in the next section.
Controls and Operational Features
WARNING
Arc Striking Machine Usage Information
(ASG machines only)
The EN 60974-3 Standard specifies that the "ASG"
equipment is intended to be used with mechanically
guided torch.
A. Power Switch: Controls the input
power to the machine. Make
sure the machine is properly
connected to the input supply
before turning the machine on.
B. Fan: The cooling fan will turn
ON when the machine is turned
ON and it will continue to run
whenever the output of the
machine is ON. If the output of
the machine is OFF for more
than five minutes, the fan will
turn OFF. This reduces the amount of dirt that is
deposited inside the machine and reduces power
consumption. Refer to the Output LED section
below for more information about conditions when
the output of the machine is ON.
If a Coolarc 20 is connected to a "V2##-T / -TP", it
will be turned ON and OFF with the operation of the
fan. When Stick welding mode is used the Coolarc
20 will be OFF.
If a Coolarc 30 is connected to a "V405-T / -TP", it
will be turned ON and OFF with the operation of the
fan. When Stick welding mode is used the Coolarc
30 will be OFF.
C. Gas Inlet (V###-T / -TP only): Connector for the TIG
shielding gas. Use the supplied gas line and
connector to connect the machine to the gas
source. The gas source must have a pressure
regulator and flow gage installed.
D. Mode Switch: This switch changes the welding
modes of the machine. The "V###-S" has two
welding modes: Stick (SMAW) and Lift TIG (GTAW).
The "V###-T / -TP" machines have three welding
modes: Stick (SMAW), Lift TIG (GTAW) and HF TIG
(GTAW).
When the mode switch is in the Stick position, the
following welding features are enabled: