Linda Lewis LLK250HDES User manual

Parts Manual &
Instruction Manual
LLK250HDES Slicer
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Location
Description
LLK
Location
Description
LLK
BLADE REMOVAL TOOL
F01.063
A1
CASING
F01.456
A81
BEARING
F01.308
A2
GRUB SCREW
F01.218
A82
PIN
F01.464
A3
GRUB SCREW
F01.218
A83
GRUBSCREW
F01.454
A4
PIN
F01.442
A84
SPACER
F01.216
A5
SELF TAPPING SCREW
F01.431
A85
SPRING
F01.235
A6
STOP PLATE
F01.432
A86
GRUBSCREW
F01.465
A8
GRUB SCREW
F01.218
A87
BOLT
F01.195
A9
TIE ROD
F01.208
A88
ROUND BAR
F01.440
A10
THE ROD FOR GRINDER UNIT
F01.236
A89
STOP PLATE
F01.432
A11
GRINDER SUPPORT
F01.371
A90
FOOT FOR SLICER
F01.181
A12
WASHER
F01.335
A91
CONDENSER/CAPACITATOR
F01.165
A13
SCREW
F01.209
A92
CONDENSOR/CAPACITOR CLAMP
F01.466
A14
GRINDER SUPPORT RAIL
F01.185
A93
BOLT
F01.195
A15
WASHER
F01.452
A94
SPRING
F01.235
A16
SHARPENING PIN
F01.427
A95
ENGINE PLATE
F01.445
A17
BURRSTONE
F01.014
A96
NUT WITH WINGS
F01.444
A18
WASHER
F01.335
A97
WASHER
F01.335
A19
NUT
F01.425
A99
MOTOR PIN
F01.241
A20
GRUBSCREW
F01.218
A100
MOTOR TIE
F01.446
A21
NUT
F01.425
A103
MOTOR
F01.074
A22
SCREW
F01.331
B3
GRUBSCREW
F01.218
A23
SHARPENER PUSH BUTTON
F01.332
B10
HANDLE
F01.219
A24
BALL BEARING
F01.353
B11
GRINDER SUPPORT
F01.371
A25
GRINDSTONE
F01.013
B12
WASHER
F01.210
A26
SHARPENING PIN
F01.427
B13
SCREW
F01.209
A27
SPRING
F01.235
B14
GRINDER SUPPORT RAIL
F01.185
A28
GRINDER COVER
F01.457
B15
SPACER
F01.452
A29
BODY
F01.453
B16
SHARPENING PIN
F01.427
A30
SPACER
F01.452
B17
GRINDSTONE
F01.013
A31
WASHER
F01.335
B18
WASHER
F01.210
A32
BOLT
F01.195
B19
NUT
F01.425
A33
SHARPENER PUSH BUTTON
F01.332
B20
GRUBSCREW
F01.218
A34
SPRING
F01.235
B21
NUT
F01.425
A35
GRUB SCREW
F01.454
B22
SCREW
F01.331
A36
WASHER
F01.335
B23
SHARPENER PUSH BUTTON
F01.332
A37
BOLT
F01.195
B24
BALL BEARING
F01.353
A38
CIRCLIP
F01.435
B25
BURRSTONE
F01.013
A39
CIRCLIP
F01.435
B26
BURRSTONE BAR
F01.427
A40
BEARING
F01.308
B27
SPRING
F01.235
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Location
Description
LLK
Location
Description
LLK
A41
SPACER
F01.458
B28
GRINDER COVER
F01.449
A42
BELT
F01.184A
B29
BODY
F01.453
A43
PULLY ASSEMBLEY
F01.038
B30
SPACER
F01.452
A44
THREADED SPINDLE
F01.419
B31
WASHER
F01.210
A45
GRUBSCREW
F01.218
B32
BOLT
F01.195
A46
BLADE
F01.201
B33
SHARPENER PUSH BUTTON
F01.332
A47
SCREW
F01.171
B34
SPRING
F01.235
A48
BLADE GUARD
F01.005
B35
SCREWED ROD
F01.118B
A49
FOOD HOLDER KNOB
F01.400
B36
WASHER
F01.210
A50
SCREWED ROD
F01.118B
B37
BOLT
F01.195
A51
HOPPER PRESS ARM
F01.170
C1
BOLT
F01.195
A52
SPACER
F01.216
C2
SPACER FOR FEET
F01.197
A53
SPRING
F01.235
C3
NUT
F01.425
A54
MEAT CLAMP CARRIER
F01.215
C4
BASE PLATE
F01.368
A55
HOPPER
F01.459
C6
PCB BOARD COMPLETE WITH ON/OFF
SWITCH
F01.158
A56
FENCE PLATE
F01.460
C8
CLAMPING
F01.448
A57
HOPPER CLAMP
F01.461
C9
HOPPER HANDLE ALL MODELS
F01.098
A58
HOPPER CLAMP KNOB
F01.021
C10
HOPPER GUARD
F01.043A
A59
SCREW
F01.209
C11
SPACER
F01.467
A60
SCREW
F01.209
C12
BOLT
F01.195
A61
FENCE PLATE SUPPORT METAL
F01.462
C13
COVER (SPACER)
F01.118A
A62
SMALL GROUP PLATE
F01.439
C14
HANDLE
F01.098
A63
BOLT
F01.195
C15
BLADE SCREW
F01.260
A64
GRUBSCREW
F01.218
C16
BLADE GUARD
F01.004
A65
CAM PIN SLIDER
F01.463
C17
RING
F01.406
A66
NUT
F01.425
C18
BOLT
F01.195
A67
GRUBSCREW
F01.451
C19
NUT
F01.425
A68
WASHER
F01.335
C21
WASHER
F01.350
A69
GRUBSCREW
F01.218
C22
BOLT
F01.195
A70
CAM
F01.408
C23
THREADED SPINDLE
F01.419
A71
SCREW
F01.209
C24
SUPPORT
F01.468
A72
BOLT
F01.195
C25
GRUBSCREW
F01.218
A73
BLADE SCRAPER REAR MEAT
DELFECTOR
F01.044A
C26
GRUBSCREW
F01.218
A74
BOLT
F01.195
C27
HOPPER CLAMP KNOB
F01.020
A75
BOLT
F01.430
C28
MICRO SWITCH ALL MODELS
F01.190
A76
THICKNESS INDICATOR KNOB
F01.019
C29
GRINDER UNIT RAIL
F01.178
A77
CHROME SCREW
F01.313
C30
WASHER
F01.350
A80
CARRIAGE SLIDE BAR
F01.293
C31
NUT
F01.425
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GRAVITY SLICERS
F 195
S 220
F250 ES
S 220 AF
F 250 E
F 250 I
F 250 TSV
F 275 E
F 275 I
F 300 E
F 300 CL
F 300 I
F 330 I
F 350 I
NOTES FOR THE USER
This manual consists of 28 pages as follows:
Title page with notes for the user (back side not printed);
Contents, page 1;
Page 2 to page 25 carrying progressive numeration (back of page 25 not printed).
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CONTENTS
FOREWORD................................................................................................................... 2
SCOPE OF THIS MANUAL........................................................................................ 2
GENERAL INFORMATION............................................................................................ 2
LIMITS OF USE – SAFETY NORMS ......................................................................... 2
GENERAL SAFETY REGULATIONS ........................................................................ 2
MANUFACTURER'S WARRANTY AND LIABILITY .................................................. 3
PLATES – CONFORMITY MARKS............................................................................ 3
ENVIRONMENTAL CONDITIONS OF USE .............................................................. 3
PACKING ....................................................................................................................... 4
OPENING THE BOX .................................................................................................. 4
TECHNICAL DESCRIPTION AND PROPOSED CONDITIONS OF USE..................... 5
GENERAL DESCRIPTION......................................................................................... 5
MECHANICAL AND ELECTRICAL SAFETY DEVICES ............................................ 5
WARNING: RESIDUAL RISKS .................................................................................. 5
DIMENSIONS............................................................................................................. 6
MAIN TECHNICAL DATA .......................................................................................... 7
SUPPLIED LITERATURE AND ACCESSORIES ...................................................... 8
PRODUCTS THAT CAN BE SLICED ........................................................................ 8
PRODUCTS THAT MUST NOT BE SLICED: ............................................................ 8
MAIN COMPONENTS I.............................................................................................. 9
MACHINE COMMISSIONING AND FUNCTION TESTS............................................. 11
INSTALLING THE MACHINE................................................................................... 11
ELECTRICAL CONNECTION .................................................................................. 11
COMMANDS ............................................................................................................ 12
USING THE MACHINE ................................................................................................ 13
LOADING THE PRODUCT ON THE TRAY AND SLICING..................................... 13
CLEANING THE SLICER............................................................................................. 14
GENERAL ................................................................................................................ 14
DISASSEMBLING THE MACHINE FOR CLEANING .............................................. 14
REASSEMBLING THE MACHINE ........................................................................... 15
MAINTENANCE ........................................................................................................... 15
GENERAL ................................................................................................................ 15
BLADE SHARPENING ............................................................................................. 15
SHARPENING.......................................................................................................... 16
LUBRICATION ......................................................................................................... 18
ADJUSTING THE MOTOR BELT TENSION ........................................................... 19
TROUBLESHOOTING AND REMEDIES .................................................................... 20
DISMANTLING THE SLICER ...................................................................................... 21
ELECTRICAL DIAGRAM SIG. 97 (versions 195-220-250 E) .................................. 22
ELECTRICAL DIAGRAM 97 FA (for versions 250 I-300 E–275 I)........................... 23
ELECTRICAL DIAGRAM 97 FA (for versions 300 I – 350 I) ................................... 24
THREE-PHASE ELECTRICAL DIAGRAM 1893 (all versions) ................................ 25
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FOREWORD
SCOPE OF THIS MANUAL
This manual contains all the necessary information to install, use and service the gravity
slicers for food (please see models in paragraph "Technical Description"). The scope of
this document, hereinafter the "manual", is to permit users, and especially end users, to
take all the cautions and provisions possible for using this machine safely and for a long
time.
GENERAL INFORMATION
LIMITS OF USE – SAFETY NORMS
These machine were designed and built to slice foodstuff in compliance to the
norms of the 89/392 - 89/336 Directive and following amendments CE 91/368 -
93/44 - 93/68 CE, EN 1974 directive 89/109.
GENERAL SAFETY REGULATIONS
The slicers must be used only by suitably trained personnel. Furthermore, this personnel
must have read this manual carefully.
In particular, please comply to the following instructions
Install the machine according to the instructions contained in the "Installation" section.
Do not remove the transparent protections, do not modify nor exclude the mechanical
and electrical safety devices.
Do no use the machine with improvised connections, or provisional or non insulated
cables.
Check the power cable and gland plate on the machine body regularly and when
necessary have them replaced by qualified personnel.
In case of anomalies, defective operation, incorrect movement, unusual noise, etc
stop the machine immediately.
Before cleaning or servicing, disconnect the machine from the mains.
Always use scratch-proof and non-slip gloves during cleaning or maintenance.
Lay or remove the goods to be sliced on the sliding plate only when the latter is
completely pushed back and the thickness control knob positioned to 0.
To move the carriage tray when slicing, use the handle or the product grip handle.
For extraordinary maintenance (to replace the sharpener wheels, the blade, or others)
please contact the manufacturer or qualified and duly authorized personnel.
Avoid running the slicers with no product on it
The slicers are equipped with a ventilated motor, except for the F 195 model for which
operating time must not exceed 15 minutes to avoid motor overheating. After a period
of rest, operation can be resumed.
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MANUFACTURER'S WARRANTY AND LIABILITY
The manufacturer's warranty covering the good functioning of the machines and
their compliance to the service for which they have been designed depends on
the correct application of the instructions contained in this manual.
The Manufacturer assumes no liability either direct or indirect deriving
from:
Failure to comply with the instructions contained in this manual;
Use of the machine by personnel who has not read or fully understood the
content of this manual;
Use not complying to the specific norms currently applicable in the country of
installation;
Unauthorized modifications and/or repairs;
Use of non original accessories or spare parts.
Exceptional events.
PLATES – CONFORMITY MARKS
The machines have been constructed in compliance with the European Directive
89/392 and subsequent amendments. All the parts making the machine meet the
terms of the Directive and the CE marks have been applied to substantiate this
compliance.
The plate carrying the Manufacturer's data, the machine data and the CE mark
are applied onto the machine base under the blade guard tie-rod knob.
This plate must never be removed and must always be legible.
In case of wear or damage, the user must replace it.
ENVIRONMENTAL CONDITIONS OF USE
- Temperature............................................................. from -5 °C to + 40 °C
- Relative humidity ........................................................................ max 95%
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PACKING
OPENING THE BOX
On reception check packaging integrity, otherwise inform the forwarding agent or
the area agent immediately.
To unpack the machine, proceed as follows:
Open the box and remove your copy of the manual of use and maintenance, then
proceed according to the instructions found on that manual;
Lift the machine still wrapped in a transparent polyethylene sheet and extract it from
the box;
Now check the box content and make sure it corresponds to what shown on the
external label.
WARNING:
The packaging components (cardboard, polyethylene, and others)
are classified as normal solid urban waste and can therefore be
disposed of without difficulty. In any case, for suitable recycling,
we suggest disposing of the products separately
(differentiated waste)according to the current norms.
DO NOT DISCARD ANY PACKAGING MATERIALS IN THE
ENVIRONMENT!
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TECHNICAL DESCRIPTION AND
PROPOSED CONDITIONS OF USE
GENERAL DESCRIPTION
The machine is essentially made of a base supporting a circular blade mounted in tilted
position. This blade is driven by an electrical motor to slice foodstuffs. The machine is
equipped with a carriage holding a product tray and sliding on tracks mounted under the
base top, parallel to the blade.
Slice thickness is adjusted by means of a gauge plate mounted in front of the blade. This
plate, against which rests the product to be sliced is moved transversally with respect to
the blade by a value corresponding to the desired slice thickness. The product is fed to
the machine (towards the gauge plate) by gravity.
All the machine components are made of polished and anodically oxidized aluminium
alloy, of stainless steel and food grade plastic material.
The blade is driven by an electrical motor, transmission is by means of a longitudinally
grooved belt.
The machine is started and stopped by a control button provided with auxiliary circuit
preventing accidental restarts after an outage.
Some of the machine models have a user-friendly and safe built-in blade sharpener.
MECHANICAL AND ELECTRICAL SAFETY DEVICES
The following mechanical safety devices were installed:
A series of aluminium and transparent plastic guards on the product carriage.
The following electrical safety devices were installed:
Start/stop button system requiring a voluntary restart of the machine in the
case of an outage or interruption of the power supply.
Safety micro-switch preventing the motor from starting when the blade guard
is removed (not available on the F 195, S 220 and F 250ES machines).
WARNING: RESIDUAL RISKS
Notwithstanding all the possible cautions taken during the design and the
construction of the machine, residual risks (cutting) still exist during use or during
cleaning or maintenance. Therefore be careful and PAY THE UTMOST ATTENTION
to what you are doing.
DO NOT use the machine if you are not in perfect psychological and physical
conditions. DO NOT ALLOW anyone near the machine when it is in use. ALWAYS
wear gloves that can resist cuts or tears when cleaning, lubricating or sharpening
the blade.
Slice only the products mentioned as sliceable. NEVER try to slice products that
have been mentioned as non sliceable.
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DIMENSIONS
F 195
S 220
F250 ES
S 220 AF
F 250 E
F 250 I
F 250 TSV
F 275 E
F 275 I
F 300 E
F 300 CL
F 300 I
F 330 I
F 350 I
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MAIN TECHNICAL DATA
GRAVITY SLICERS
Version F195 S220
220AF
F250E
F250ES
F250I F275E F275I F300E F300I F300CL F330I F350I
Motor HP
0,20 0,25 0,30 0,35 0,30 0,35 0,35 0,50 0,35 0,50 0,50
Blade Ø
mm 195 220 250 250 275 275 300 300 300 330 350
Rpm 300 300 300 300 300 300 300 280 300 280 260
Min. slice
thickness
mm
0/15 0/15 0/16 0/16 0/16 0/16 0/16 0/16 0/16 0/16 0/16
cut: L x H
mm 160x140
210x160 240x190 260x190 240x190 260x190 260x220 285x230310x220 285x250 325x260
A mm 255 280 290 340 290 340 340 410 350 410 415
B mm 345 415 440 465 440 465 465 530 570 530 580
C mm 360 405 425 480 440 495 495 540 560 550 585
D mm 520 580 620 630 620 640 650 770 870 770 890
E mm 315 340 370 440 390 440 440 465 500 465 480
Peso: Kg 10 13,5 15,5 21 16,5 22 23 30 27,5 32 36
Sharpener
separate
Separate
Built-in Built-in Built-in Built-in Built-in Built-in Built-in Built-in Built-in Built-in
VERTICAL SLICERS
Version F250TSV
F250TCV
F300TSV
F300TCV
F330TSV E
F330TCV E
F350TSV
F350TCV
F370TSV
F370TCV
Motor HP 0,35 0,50 0,50 0,50 0,50
Blade Ø mm 250 300 330 350 370
Rpm 300 280 260 260 260
Slice thickness mm 0/16 0/16 0/16 0/16 0/16
Cut: L x H
mm 260x190 260x200 250x210 300x265 290x275
A mm 360 420 420 530 530
B mm 460 530 530 650 650
C mm 520 550 550 650 650
D mm 530 710 710 820 820
E mm 500 610 610 640 640
Weight: Kg 24 40 41 45 46
Sharpener Built-in Built-in. Built-in. Built-in. Built-in.
Intermittent service (5 min. pause every 15-20 min. of work) only for F 195. All the other
machines have a ventilated motor.
Supply voltage: Please see data plate on the machine base
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SUPPLIED LITERATURE AND ACCESSORIES
If not otherwise defined at the moment of order, the machines are supplied together with
the following:
EU conformity declaration
Instructions manual for installation, use and maintenance.
PRODUCTS THAT CAN BE SLICED
All types of cold cuts (raw, cooked, smoked);
Meat without bone (raw or cooked, at a temperature not less than + 3 °C;
Cheese cuts (obviously types that can be sliced such as gruyere, fontina, etc.).
PRODUCTS THAT MUST NOT BE SLICED:
1. Frozen or deep-frozen food;
2. Food containing bones (meat or fish);
3. Vegetables (all types);
4. Any other non-food product.
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MAIN COMPONENTS I
F 195
S 220
F250 ES
1. STARTUP BUTTON (GREEN)
2. STOPBUTTON (RED)
3. N.A.
4. SLICE THICKNESS CONTROL KNOB
5. ADJUSTABLE FOOT
6. CARRIAGE TRAY SUPPORT
7. BASE
8. PRODUCT TRAY
9. BLADE PLATE
10. PRODUCT GRIP
11. BLADE
12. PRODUCT GRIP HANDLE
13. MANUFACTURER IDENTIFICATION
PLATE, MACHINE DATA AND UE MARKS
14. PRODUCT GRIP HAND PROTECTION
15. PRODUCT TRAY HAND PROTECTION
16. PRODUCT TRAY HANDLE
17. BLADE PLATE TIE-ROD
18. SUPPLY CORD
19. GAUGE PLATE
20. SHARPENER
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MAIN COMPONENTS
S 220 AF
F 250 E
F 250 I
F 250 TSV
F 275 E
F 275 I
F 300 E
F 300 CL
F300 I
F 330 I
F 350 I
1. STARTUP BUTTON (WHITE OR GREEN)
2. STOP BUTTON (RED OR BLACK)
3. N.A.
4. SLICE THICKNESS CONTROL KNOB
5. ADJUSTABLE FOOT
6. CARRIAGE TRAY SUPPORT
7. BASE
8. PRODUCT TRAY
9. BLADE PLATE
10. PRODUCT GRIP
11. BLADE
12. PRODUCT GRIP HANDLE
13. MANUFACTURER IDENTIFICATION
PLATE, MACHINE DATA AND EU MARKS
14. PRODUCT GRIP HAND PROTECTION
15. PRODUCT TRAY HAND PROTECTION
16. PRODUCT TRAY HANDLE
17. BLADE PLATE TIE-ROD
18. SUPPLY CORD
19. GAUGE PLATE
20. SHARPENER
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MACHINE COMMISSIONING AND FUNCTION TESTS
INSTALLING THE MACHINE
Position the machine on a well leveled, smooth and dry top suitably dimensioned
to withstand the machine weight.
ELECTRICAL CONNECTION
Install the machine near a EU compliant outlet derived from a system meeting the
current norms.
The user is responsible for ascertaining that the electrical system is suitably
dimensioned and functions correctly (supply line, outlet, distribution panel,
differential protecting breaker, grounding).
Before carrying out the connection ascertain that the mains characteristics
correspondent to those indicated on the machine plate.
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COMMANDS
START AND STOP BUTTONS
Press the white or green button (1) to start running the blade.
The light turns on to indicate that the machine works correctly.
Press the red or black button to stop the blade.
Slice thickness can be adjusted by turning the graduated knob (4)
counterclockwise.
Thickness adjustment range: see paragraph "Technical description and
conditions of use”.
FUNCTIONING TEST AND BLADE ROTATION DIRECTION
Start the machine and check whether the light is on; make sure that the blade
rotates in the direction indicated by the arrow (counterclockwise if you look at the
machine from the blade plate side).
For machines with three-phase supply: if the blade rotates in the other
direction, stop the machine immediately and call qualified personnel to invert the
plug supply wires.
Ascertain that the carriage and the product grip slide correctly;
Ascertain that the gauge plate works and adjust thickness to desired value.
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USING THE MACHINE
LOADING THE PRODUCT ON THE TRAY AND SLICING
Ascertain that the thickness control knob is correctly positioned to '0'.
Draw back the carriage completely (towards the operator) to loading position.
Lift the product grip by pulling it away by 10 cm from the blade and put it in rest
position.
Lay the product to be sliced against the wall on the operator side.
Secure by means of the product grip by exerting a slight pressure.
Adjust the thickness gauge. Start the blade by pressing on the green button.
Grip the handle affixed onto the plate and start the forward and backward cutting
movement. The product travels towards the gauge plate by gravity.
When the product weight or its dimensions do not provide a satisfactory cut by effect
of the gravity, use the product grip handle.
When finished, return the thickness control knob to '0' and draw the carriage back.
Stop the blade by pressing the red button.
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CLEANING THE SLICER
GENERAL
The machine must always be accurately cleaned at least once a day, and more often if
necessary.
Always use protective gloves.
DISASSEMBLING THE MACHINE FOR CLEANING
Disconnect the plug from the mains;
Turn the gauge plate know to '0';
Remove the various components as described in the following paragraphs:
Unscrew (counterclockwise) the blade guard rod;
If the blade guard is blocked, press on the rod knob to move it a little;
Extract the rod and remove the blade guard using for this operation only the
side knobs.
Loosen and remove the two fixing screws with knurled head;
Remove the slice guard.
To clean the machine body and the blade use only a cloth damped with
water and biodegradable lathery detergent having 7-8 pH and at a
temperature not below + 30°C.
Do not clean the machine by using water or vapor spruìys or similar
systems.
WARNING:
Use scratch-proof and non-slip gloves to carry out the
following operations. Proceed carefully and pay attention to
what you are doing.
Danger of cutting!
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REASSEMBLING THE MACHINE
Proceed as indicated for the previous operations but in reverse order.
MAINTENANCE
GENERAL
The operator is allowed to perform the following maintenance operations:
Blade sharpening: regularly (intervals and duration obviously depend on the
use of the machine, time of use and type of product sliced);
Lubrication of carriage sliding guides: once a week.
Lubrication of product grip sliding bar: once a week.
Adjustment of motor belt tension: as required.
Checking the power supply cord conditions and of the gland plate: from
time to time.
.
WARNING
Maintenance must always be carried out when the machine is
disconnected from the mains and if no other position is
specifically required, with the thickness control knob on '0'.
not specifically
The following maintenance operations are to be entrusted only to personnel
authorized by the manufacturer:
Replacing the blade;
Replacing the sharpener stones;
Replacing the motor transmission belt;
Replacing electrical system components under the machine base;
Repairing structural parts, repairing the components under the base.
BLADE SHARPENING
Before proceeding, clean the machine accurately as explained in the previous
paragraphs:
WARNING
Sharpening can be done only up to 12 mm of the blade diameter
value.
Beyond this value, the BLADE MUST BE REPLACED ONLY by
personnel AUTHORIZED BY THE MANUFACTURER.
F250I
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0161 696 0052