LinMot E1200 Series User manual

E1200 Servo Drive
Installation Guide
0185-1065-E_5V8_IG_E1200.docx / August 2018

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© 2018 NTI AG
This work is protected by copyright.
Under the copyright laws, this publication may not be reproduced or transmitted in any form, electronic or mechanical, including
photocopying, recording, microfilm, storing in an information retrieval system, not even for didactical use, or translating, in whole or in part,
without the prior written consent of NTI AG.
LinMot® is a registered trademark of NTI AG.
The information in this documentation reflects the stage of development at the time of press and is therefore without obligation.
NTI AG reserves itself the right to make changes at any time and without notice to reflect further technical advance or product
improvement.

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Table of Content
1Important Safety Notes for E1200 Series Drives...........................................................4
2System Overview ..........................................................................................................5
3Functionality and Interfaces ..........................................................................................6
4IP Address Selection .....................................................................................................6
5Power Supply and Grounding .......................................................................................7
6Description of the connectors / Interfaces .....................................................................8
6.1 PE...........................................................................................................................8
6.2 X1 ...........................................................................................................................8
6.3 X2 ...........................................................................................................................9
6.4 X3 ...........................................................................................................................9
6.5 X4 .........................................................................................................................10
6.6 X7 - X8..................................................................................................................10
6.7 X9 .........................................................................................................................11
6.8 X10 - X11..............................................................................................................11
6.9 X13 .......................................................................................................................12
6.10 X15 - X16 ..........................................................................................................12
6.11 X17 - X18 ..........................................................................................................13
6.12 X19 ....................................................................................................................13
6.13 X20 ....................................................................................................................13
6.14 S5 ......................................................................................................................14
6.15 LEDs..................................................................................................................14
6.16 RT BUS LEDs....................................................................................................14
6.17 S1 - S2 ..............................................................................................................14
7Error Codes.................................................................................................................15
8Physical Dimensions ...................................................................................................16
9Power Supply Requirements.......................................................................................17
10 Regeneration of Power / Regeneration Resistor......................................................18
11 Ordering Information ................................................................................................18
12 International Certifications........................................................................................19
13 Declaration of Conformity CE-Marking.....................................................................21
14 Contact Addresses...................................................................................................22

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1 Important Safety Notes for E1200 Series Drives
C A U T I O N !
In order to assure a safe and error free operation, and to avoid
severe damage to system components, all system components
must be directly attached to a single ground bus that is earth or
utility grounded (see chapter 5 Power Supply and Grounding).
Each system component should be tied directly to the ground bus
(star pattern), rather than daisy chaining from component to
component. (LinMot motors are properly grounded through their
power cables when connected to LinMot drives) (see chapter 5
Power Supply and Grounding).
All connectors must not be connected or disconnected while DC
voltage is present. Do not disconnect system components until all
LinMot drive LEDs have turned off. (Capacitors in the power supply
may not fully discharge for several minutes after input voltage has
been disconnected). Failure to observe these precautions may
result in severe damage to electronic components in LinMot motors
and/or drives.
Do not switch Power Supply DC Voltage. All power supply switching
and E-Stop breaks should be done to the AC supply voltage of the
power supply.
Do not connect or disconnect the motors from drives with voltage
present. Wait to connect or disconnect motors until all LinMot
drives LEDs have turned off. (Capacitors may not fully discharge for
several minutes after power has been turned off).
Failure to observe these precautions may result in severe damage
to electronic components in LinMot motors and/or drives.

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2 System Overview
Typical servo system E12x0-XX: Servo drive, linear motor and power supply.

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3 Functionality and Interfaces
E1250-PL-UC
E1250-PN-UC
E1250-PD-UC
E1250-SC-UC
E1250-IP-UC
E1250-LU-UC
E1250-EC-UC
E1250-SE-UC
E1250-DS-UC
E1230-DP-UC
E1200-GP-UC
Supply Voltage
Motor Supply 72VDC (24...85VDC)
●
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●
Logic Supply 24VDC (22...26VDC)
●
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●
Motor Phase Current
32A peak / 12A rms (0..599Hz)
●
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●
Controllable Motors
LinMot P01-23x… (Motor Link P)*
●
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P01-37x… (Motor Link P)*
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P01-48x… (Motor Link P)*
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DC Motors
●
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Brushless DC / EC Motors
●
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Command Interface
CANopen
●
LinRS
●
POWERLINK
●
PROFINET
●
PROFINET Profidrive
●
sercos
●
sercos over EtherCAT
●
ETHERNET IP
●
LinUDP
●
EtherCAT
●
ETHERCAT CiA402
●
PROFIBUS-DP
●
Programmable Motion Profiles (Curves)
Up to 100 Motion Profiles, up to 16302 curve
points
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Programmable Command Table
Command Table with up to 255 entries
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External Position Sensor
Incremental (RS422 up to 25 M counts/s,
quadrature ev.)
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Synchronisation
Master Encoder In/Out
(RS422 up to 25 M counts/s, quadrature ev.)
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Configuration Interface
RS232
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Ethernet 10/100 Mbit/s (2-Port Switch integrated)
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4 IP Address Selection
The default mode for acquiring an IP address is via DHCP. If no servers respond on
the connect network, the drive switches to the Ipv4 Link-Local addressing scheme
(also known as APIPA on Windows systems). This way the drive automatically
assigns itself an address within the range of 169.254.0.1 through 169.254.255.254
(Subnet Mask 255.255.0.0).
Please note that this process can take up to a minute until a valid address is assigned
to the drive.
*LinMot Motor Communication

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5 Power Supply and Grounding
In order to assure a safe and error free operation, and to avoid severe
damage to system components, all system components* must be well
grounded to either a single earth or utility ground. This includes both
LinMot and all other control system components on the same ground bus.
Each system component* should be tied directly to the ground bus (star
pattern), rather than daisy chaining from component to component.
(LinMot motors are properly grounded through their power cables when
connected to LinMot drives.)
Power supply connectors must not be connected or disconnected
while DC voltage is present. Do not disconnect system components
until all LinMot drive LEDs have turned off. (Capacitors in the power
supply may not fully discharge for several minutes after input voltage has
been disconnected). Failure to observe these precautions may result in
severe damage to electronic components in LinMot motors and/or drives.
Do not switch Power Supply DC Voltage. All power supply switching
and E-Stop breaks should be done to the AC supply voltage of the power
supply. Failure to observe these precautions may result in severe
damage to the drive.
* Inside of the E1200 drive the PWR motor GND and PWR signal GND is connected together and to
the GND of the drive housing. It is recommended that the PWR motor GND is NOT grounded at
another place than inside of the drive to reduce circular currents.

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6 Description of the connectors / Interfaces
6.1 PE
PE
Protective Earth
PE
•Use min. 4mm2 (AWG11)
•Tightening torque: 2Nm (18 lbin)
6.2 X1
X1
Motor Supply / Regeneration Resistor
Screw Terminals
External Regeneration Resistor (RR01-10/60, Art. Nr. 0150-3088)
External Fuse: max. 20A slow-blow
Supply nominal 72VDC (24...85VDC)
(See chapter Power Supply Requirements for compatible power supplies.)
Absolute max. Rating 72VDC +20%.
If motor supply voltage is exceeds 90VDC, the drive will go into error state.
- Tightening torque: 0.5 - 0.6 Nm (4.4 – 5.3 lbin)
- Screw thread: M2.5
- Use 60/75°C copper conductors only
- Conductor cross-section: use only 2.5mm2 / AWG 14
- Stripping length: 13-15mm
- Max. length: 4m

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6.3 X2
X2
Motor Phases
PH1+ /U
PH1- /V
PH2+ /W
PH2- /X
SCRN
LinMot Motor: 3-phase EC-Motor:
Motor Phase 1+ red Motor Phase U
Motor Phase 1- pink Motor Phase V
Motor Phase 2+ blue Motor Phase W
Motor Phase 2- grey Motor Phase X
Shield
Screw Terminals
- Tightening torque: 0.5 - 0.6 Nm (4.4 – 5.3 lbin)
- Screw thread: M2.5
- Use 60/75°C copper conductors only
- Conductor cross-section: 0.5 – 2.5mm2 (depends on Motor current) / AWG 21 -14
- Stripping length 13-15mm
6.4 X3
X3
Motor Encoder
1
2
3
4
5
6
7
8
9
case
LinMot Motor: 3-phase EC-Motor:
--
--
+5VDC +5VDC (Hall Supply)
Sensor Sine Hall 1
Temp. In Hall 3
--
--
AGND AGND (Hall Supply)
Sensor Cosine Hall 2
Shield
DSUB-9 (f)
Note:
Use +5VDC (X3.3) and AGND (X3.8) only for motor internal hall sensor supply (max. 100mA).
Caution:
Do NOT connect AGND (X3.8) to ground or earth!
Motor Wiring

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6.5 X4
X4
Logic Supply / Control
12
11
10
9
8
7
6
5
4
3
2
1
Input SVE
I/O X4.11
I/O X4.10
I/O X4.9
I/O X4.8
I/O X4.7
I/O X4.6
I/O X4.5
I/O X4.4
I/O X4.3/Brk
+24VDC Supply
GND Supply
Power Stage Enable (HW Enable)
Configurable IO, PTC2 Input
Configurable IO, PTC1 Input
Configurable IO
Configurable IO
Configurable IO, Analog Input for EasySteps Application
Configurable IO, Trigger Input
Configurable IO
Configurable IO, Analog Input (configurable as high imp. Input)
Configurable IO, Brake Driver 1A
Logic Supply 22-26 VDC
Ground
Phoenix
MC1,5/12-STF-
3,5 (delivered
with drive)
Inputs (X4.3 .. X4.12): 24V / 5mA (Low Level: –0.5 to 5VDC, High Level: 15 to 30VDC)
Outputs (X4.4 .. X4.11): 24V / max.100mA, Peak 370mA (will shut down if exceeded)
Brake Output (X4.3): 24V / max.1.0A
Input X4.12: SVE (PowerStageEnable) must be high for enabling the power stage. ). If it goes low for more
than 0.5ms the PWM generation of the power stage is disabled by hardware.
Supply 24V / typ. 1.1A / max. 2.1A (if all outputs “on” with max. load and brake.)
- Tightening torque: min 0.22Nm
- Screw thread: M2
- Use 60/75°C copper conductors only
- Conductor cross-section max. 1.5mm2
- Internal Fuse (F2): 3A slow blow (Schurter OMT125, 3404.0118.xx, UL File Number: E41599)
CAUTION: For continued protection against risk of fire, replace only with same type and rating of fuse.
6.6 X7 - X8
X7 - X8
RS485/CAN
1
2
3
4
5
6
7
8
case
RS485_Rx+ A
RS485_Rx- B
RS485_Tx+ Y
GND
GND
RS485_Tx- Z
CAN_H
CAN_L
Shield
RJ-45
Use twisted pair (1-2, 3-6, 4-5, 7-8) cable for wiring.
The built in CAN and RS485 terminations can be activated by S5.2 and S5.3.
X7 is internally connected to X8 (1:1 connection)

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6.7 X9
X9
PROFIBUS DP (only available on E1230-DP-UC)
1
2
3
4
5
6
7
8
9
case
Not connected
Not connected
RxD/TxD-P
CNTR-P
GND (isolated)
+5V (isolated)
Not connected
RxD/TxD-N
Not connected
Shield
DSUB-9 (f)
Max. Baud rate: 12Mbaud
6.8 X10 - X11
X10 - X11
Master Encoder IN (X10) / Master Encoder OUT (X11)
1
2
3
4
5
6
7
8
case
Incremental: Step/Direction:
A+ Step+
A- Step-
B+ Direction+
Z+ Zero+
Z- Zero-
B- Direction-
CAN_H CAN_H
CAN_L CAN_L
Shield Shield
EIA/TIA 568A colors:
Green/White
Green
Orange/White
Blue
Blue/White
Orange
Brown/White
Brown
RJ-45
Use twisted pair (1-2, 3-6, 4-5, 7-8) cable for wiring.
Master Encoder Inputs: Diff. RS422, max. counting frequency 25 Mcounts/s, quadrature evaluation,
40ns edge separation
Master Encoder Outputs: Amplified RS422 differential signals from Master Encoder IN (X10)
The CAN bus can be terminated with S5.4.
All devices, which are connected to X10/X11 must be referenced to the same ground.

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6.9 X13
X13
External Position Sensor Differential Hall Switches / SSI
ABZ with Hall Switches
Sin/Cos 1Vpp with SSI
1
9
2
10
3
11
4
12
5
13
6
14
7
15
8
case
+5V DC
A+
A-
B+
B-
Z+
Z-
Encoder Alarm
GND
U+
U-
V+
V-
W+
W-
Shield
+5V DC
Sin+
Sin-
Cos+
Cos-
Data+
Data-
Encoder Alarm
GND
Clock+
Clock-
Shield
DSUB-15 (f)
Position Encoder Inputs (RS422):
Max. counting frequency: 25 Mcounts/s with quadrature decoding, 40ns edge separation
Encoder Simulation Outputs (RS422):
Max Output Frequency: 2.5MHz, 5 M counts/s with quadrature decoding, 200ns edge separation
Differential Hall Switch Inputs (RS422):
Input Frequency: <1kHz
Enc. Alarm In:
5V / 1mA
Sensor Supply:
5VDC max 100mA
6.10 X15 - X16
X15 - X16
Config Ethernet 10/100 Mbit/s
X15
X16
Internal 2-Port 10BASE-T and 100BASE-TX Ethernet Switch with Auto MDIX.
LEDs on the lower side of the device indicate “Link/Activity” per port, the upper ones
are not used.
RJ-45

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6.11 X17 - X18
X17 - X18
RealTime Ethernet 10/100 Mbit/s
X17 RT ETH In
X18 RT ETH Out
Specification depends on RT-Bus Type. Please refer to according documentation.
RJ-45
6.12 X19
X19
System
1
2
3
4
5
6
7
8
case
(Do not connect)
(Do not connect)
RS232 Rx
GND
GND
RS232 Tx
(Do not connect)
(Do not connect)
Shield
RJ-45
Use isolated USB-RS232 converter (Art.-No. 0150-2473) for configuration over RS232.
6.13 X20
X20
Analog In (+-10V Differential Analog Input)
1
2
3
4
5
6
7
8
case
(Do not connect)
(Do not connect)
Analog In -
GND
GND
Analog In +
(Do not connect)
(Do not connect)
Shield
RJ-45

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6.14 S5
S5
Bus Termination / AnaIn2 Pull Down
S5
Switch 1: AnIn2 Pull down (4k7 Pull down on X4.4). Set to ON, if X4.4 is used as digital Output.
Switch 2: Termination Resistor for RS485 on CMD (120R between pin 1 and 2 on X7/X8) on/off
Switch 3: CAN Termination on CMD (120R between pin 7 and 8 on X7/X8) on/off
Switch 4: CAN Termination on ME (120R between pin 7 and 8 on X10/X11) on/off
Factory setting: all switches “off”
6.15 LEDs
LEDs
State Display
Green
Yellow
Yellow
Red
24V Logic Supply OK
Motor Enabled / Error Code Low Nibble
Warning / Error Code High Nibble
Error
6.16 RT BUS LEDs
RT Bus LEDs
RT Bus State Display
Green
Red
OK
Error
The use of these LEDs depends on the type of fieldbus which is used. Please see the corresponding
manual for further information.
6.17 S1 - S2
S1 - S2
Address Selectors
S1 (5..8)
S2 (1..4)
Bus ID High (0 … F). Bit 5 is LSB, bit 8 MSB.
Bus ID Low (0 … F). Bit 1 is LSB, bit 4 MSB.
The use of these switches depends on the type of fieldbus which is used. Please see the corresponding manual for further
information.

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7 Error Codes
Error Codes
Error
Warn
EN
Description
Off
Warning
Operation
Enabled
Normal Operation:
Warnings and operation enabled are displayed.
On
● ~2Hz
0..15 x
Error Code
High Nibble
● ~2Hz
0..15 x
Error Code
Low Nibble
Error:
The error code is shown by a blink code with “WARN” and “EN”.
The error byte is divided into low and high nibble (= 4 bit).
”WARN” and “EN” are blinking together.
The error can be acknowledged.
(e.g.: WARN blinks 3x, EN blinks 2x; Error Code = 32h)
● ~2Hz
● ~2Hz
0..15 x
Error Code
High Nibble
● ~2Hz
0..15 x
Error Code
Low Nibble
Fatal Error:
The error code is shown by a blink code with “WARN” and “EN”.
The error byte is divided into low and high nibble.
”WARN” and “EN” are blinking together.
Fatal errors can only be acknowledged by a reset or power cycle.
(e.g.: WARN blinks 3x, EN blinks 2x; Error Code = 32h)
● ~4Hz
● ~2Hz
0..15 x
Error Code
High Nibble
● ~2Hz
0..15 x
Error Code
Low Nibble
System Error:
Please reinstall firmware or contact support.
● ~0.5Hz
● ~0.5Hz
On
Signal Supply 24V too low:
The error and warn LEDs blink alternating if the signal supply +24V (X4.2) is
less than 18VDC.
Off
M●●●
●M●●
Plug&Play Communication Active
This sequence (Warn on, then En on, then both off, complete sequence of the 4
states ca. 1Sec) signalizes the state when the plug and play parameters are
being read from the motor.
M●
~4Hz
●M
~4Hz
off
Waiting for Defaulting Parameters
When ID (S1, S2) is set to 0xFF, the drive starts up in a special mode and the
Error and Warn LED blink alternating ~4Hz. When the ID ist set to 0x00, all
parameters will be set to their default value. To leave this state, power down the
drive and change the ID. Also see in the Usermanual_LinMot-Talk under
chapter trouble shooting.
Off
M●
~2Hz
M●
~2Hz
Defaulting Parameters Done
When the parameters have set to their default values (initiated via S1/S2 on
power up) the Warn and En LEDs blink together at 2 Hz. To leave this state,
power down the drive. Also see in the Usermanual_LinMot-Talk under chapter
trouble shooting.
The meaning of the error codes can be found in the Usermanual_MotionCtrlSW_SG5
and the user manual of the installed interface software. These documents are
provided together with LinMot-Talk configuration software and can be downloaded
from www.linmot.com.

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8 Physical Dimensions
E1200 Series single axis drive
Width
mm (in)
40 (1.6)
Height
mm (in)
233 (9.2)
Height with fixings
mm (in)
270 (10.7)
Depth
mm (in)
180 (7.1)
Weight
kg (lb)
1.5 (3.3)
Case
IP
20
Mounting Screws
Mounting Distance
mm (in)
2 x M5
252 (9.92)
Storage Temperature
°C
-25…40
Transport Temperature
°C
-25…70
Operating Temperature
°C
0…40 at rated data
40...50 with power derating
Relative humidity
95% (non-condensing)
Max. Case Temperature
°C
65
Max. Power Dissipation
W
30
Clearance around drives
mm (in)
20 (0.8) left/right
50 (2) top / bottom

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9 Power Supply Requirements
Motor Power Supply
The calculation of the needed power for the Motor supply is depending on the
application and the used motor. The nominal supply voltage is 72- 80 VDC. The
possible range is from 24 to 85VDC.
ATTENTION: The motor supply can rise up to 95 VDC when braking.
This means that everything connected to that power supply needs a
voltage rating of 100 VDC. (Additional capacitors, etc…). Due to high
braking voltage and sudden load variations of linear motor applications,
only specially designed power supplies can be used.
Compatible Power supplies:
Item
Description
Art. No.
T01-72/420
72VDC, 15A peak, 420VA, 3x400VAC
0150-1966
T01-72/420-US
72VDC, 15A peak, 420VA, 3x230VAC
0150-1967
T01-72/900
72VDC, 30A peak, 900VA, 3x400VAC
0150-1842
T01-72/900-US
72VDC, 30A peak, 900VA, 3x230VAC
0150-1843
T01-72/1500
72VDC, 2x30A peak, 1500VA, 3x400VAC
0150-1844
T01-72/1500-US
72VDC, 2x30A peak, 1500VA, 3x230VAC
0150-1845
S01-72/500
72VDC, 500W, 750W peak, 1x100..120VAC/200..240VAC
0150-1874
S01-72/1000
72VDC, 1000W, 2000W peak, 3x380..500VAC
0150-1872
For compatibility with other power supplies, contact [email protected]
Signal Power Supply
The logic supply needs a regulated power supply of a nominal voltage of 24 VDC.
The voltage must be between 22 and 26 VDC.
Current consumption:
min. 200mA (no load on the outputs)
typ. 1.1A (all 10 outputs “on” with 100mA load and /Brake with no load)
max. 2.1A (all 10 outputs “on” with 100mA load and /Brake with 1A load)

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10 Regeneration of Power / Regeneration Resistor
There are two possibilities to deal with power regeneration:
Option A: Connect an additional capacitor to the motor power supply. It is
recommended to use a capacitor >= 10’000 µF
(install capacitor close to the power supply!)
Option B: Install a regeneration resistor to X1 (RR+ and RR-). The threshold
value of the voltage depends on the used motor voltage power supply.
The max. threshold value must not exceed 88 VDC.
Item
Description
Art. No.
Capacitor
Capacitor 10’000 F / 100 V
0150-3075
Regeneration Resistor
R01-10/60 (10 Ohm, 60 W)
0150-3088
Regeneration Resistor
RR01-10/150 (10 Ohm, 150 W)
0150-3090
11 Ordering Information
Item
Description
Art. No.
E1250-PL-UC
POWERLINK Servo Drive 72VDC/32A
0150-1760
E1250-PN-UC
PROFINET Servo Drive 72VDC/32A
0150-1762
E1250-PD-UC
ProfiDrive Servo Drive 72VDC/32A
0150-2620
E1250-EC-UC
EtherCAT Servo Drive 72VDC/32A
0150-1763
E1250-SE-UC
sercos over EtherCAT Servo Drive 72VDC/32A
0150-1898
E1250-DS-UC
EtherCAT CoE Servo Drive 72VDC/32A
0150-2410
E1250-SC-UC
sercos Servo Drive 72VDC/32A
0150-1764
E1250-IP-UC
ETHERNET IP Servo Drive 72VDC/32A
0150-1761
E1250-LU-UC
LinUDP Servo Drive 72VDC/32A
0150-2493
E1230-DP-UC
PROFIBUS-DP Servo Drive 72VDC/32A
0150-1766
E1200-GP-UC
GENERAL PURPOSE Servo Drive 72VDC/32A
0150-1771
Accessories
Description
Art. No.
Isolated USB-
RS232 converter
Isolated USB RS232 converter with config. cable
0150-2473
Connector for X4
Connector MC 1,5/12-STF-3,5, delivered with drive
0150-3300
RS232 PC config.
Cable 2.5m
For C1100/C1250/E1200/E1400/M8000
0150-2143
Isolated USB-serial
converter
Isolated USB RS232/422/485 converter
0150-3120

LinMot Installation Guide
NTI AG / LinMot®www.LinMot.com Page 19/22
12 International Certifications
Certifications
Europe
See chapter “13 Declaration of Conformity CE-Marking“

LinMot Installation Guide
NTI AG / LinMot®www.LinMot.com Page 20/22