Lippe Lift Konstanz User manual

Operator manual Konstanz STG/ASA 1/20 Version 8.0 (01/2010)
The operation of the stair lift Konstanz
Contents Page
1 General..........................................................................................................……. 3
1.1 Technical data..................................................................................................……5
1.2 Surrounding conditions.......................................................................................… 5
1.3 Test obligations.................................................................................................…. 5
2. Intended purpose.............................................................................................…. 5
2.1 Conveyance profiles...........................................................................................… 5
2.2 Improper usage..........................................................................................………. 6
2.3 User qualification...........................................................................................…… 6
2.4 Product description.............................................................................................… 6
2.5 Overview sketch of the platform lift...................................................................… 7
3 Safety.............................................................................................................…… 9
4 Operation........................................................................................................….. 11
4.1 The main switch.................................................................................................… 11
4.2 The deep unloading protection and loading............................................................ 11
4.3 Check of the loading………............................................................................….. 11
4.4 The loading device............................................................................................…. 11
4.5 Getting and sending of the platform...................................................................… 12
5/4/01 Automatic platform.......................................................................................……. 13
5/4/02 Manual platform.......................................................................................………. 13
4.6 Driving with the platform..................................................................................…. 14
4.7 What do you do in the case of an unexpected stoppage......................................... 14
7/4/01 Hand wheel operation………………..................................................................… 15
7/4/02 Evacuation (metal cover)….................................................................................... 16
7/4/03 Evacuation (plastic cover)............................................................................……... 17
5 Options / Extras................................................................................................…. 18
5.1 The folding seat....................................................................................................... 18
5.2 The emergency call.................................................................................................. 18
5.3 The lateral drive-up flap..................................................................................…… 18
5.4 Acoustic/optical signal...................................................................................……. 18
6 When malfunctions occur................................................................................…. 19
7 Acoustic warning signals.................................................................................…. 19
8 Services for your platform lift at a glance.............................................………. 20
! Important !
Please read the operator manual before using the lift.
Make certain that every user of the lift has read and understood the operator manual.
The manufacturer assumes no liability for errors in the operator manual.
This is a translation of the original German operating instructions

Operator manual Konstanz STG/ASA 2/20 Version 8.0 (01/2010)
EU conformity declaration for machines
(EU guideline machines 2006/42/EG)
Herewith the manufacturer declares
Lippe Lift- and Anlagenbau GmbH
Weststraße 48, 32657 Lemgo,
that the machine
Stair inclined lift / Platform lift / Type Konstanz
conforms to the stipulations of the aforementioned guideline
conforms to the stipulations of the following additional guidelines:
EMV guideline 2004/108/EG
Low voltage guideline 2006/95/EG
following harmonized standards are applied or their protective goals were achieved:
EN 81-40 (2009) EN 349 (2008)
EN ISO 12100-1 (2004) EN ISO 12100-2 (2004)
EN ISO 13850 (2007) EN ISO 13857 (2008)
EN ISO 14121-1 (2008) EN 60204-1 (2007)
following reported position: TUeV AUSTRIA SERVICES GMBH (ID-Nr.:0408) included was for:
EU-model test, Test report no.: TUeV-A/MHF/MG 09-06960
Responsible for documentation: Lippe Lift- and Anlagenbau GmbH (Documentation department)
Weststraße 48, 32657 Lemgo,
Lemgo, 15.03.2010
_______________________
F.-W. Mueller (Managing director)

Operator manual Konstanz STG/ASA 3/20 Version 8.0 (01/2010)
Manufacturer
Weight of the
platform
Load carrying
capacity of the
platform
Fabrication number
Year of construction
Type designation
Machine type
General
The nameplate reflects the most important information about the platform lift.
Field for the input of the importer/specialized retailer
1.

Operator manual Konstanz STG/ASA 4/20 Version 8.0 (01/2010)
The platform lift Konstanz is equipped with many sensitive surfaces. Here, an overview:
1 = Lies in the safety circuit (when activated, no further driving is possible)
2 = Direction-oriented switch-off (it can be driven in the opposite direction)
3 = Lies in the safety circuit (when activated, no further driving is possible)

Operator manual Konstanz STG/ASA 5/20 Version 8.0 (01/2010)
Technical data:
Allowable load carrying capacity: max. 300 Kg
Continuous audio pressure level: < 70 dB (A)
Vibrations: < 0.5 m/s² (Measurement uncertainty %3

)
Speed: ca. 0.1 m/s
Platform voltage: 24VDC
Loading device voltage: 230VAC (55W)
Conditions of the surroundings:
Temperature range: -20°C to +60°C
Rel. humidity: max. 100%
Test obligations
Whether the platform lift Konstanz is subject to an obligatory test depends on the respective
national regulations and lies in the responsibility of the operator. These must absolutely be
checked and maintained. In Germany a test obligation applies for systems with a conveyance
height m3

.
In any case, evidence must be provided and documented before the initial usage in accordance
with EN81-40.
The platform lift is subject to at least annual maintenance in accordance with the maintenance
manual. We recommend concluding a maintenance agreement with your specialized company.
Intended purpose
The platform lift is intended for the transport of wheel chair occupants or persons with
restricted mobility.
The platform travels between specified access points on a firmly installed rail, which is
designed straightly. The platform is guided by the rail over a stairway or an accessible,
inclined surface.
Only instructed persons may operate the system..
Following conveyer profiles are planned:
1. Transport of a person sitting in a wheel chair
2. Transport of a person sitting on a folding chair
3. Transport of a person standing on the platform insofar as sufficient head clearance
exists, the person has sufficient standing stability and can securely hold onto the hand
rails (separate document set required, upon request).
4. Transport of an additional person, insofar as there is sufficient space on the platform
and the allowable load carrying capacity is not exceeded.
2.
1.1
1.2
1.3
2.1

Operator manual Konstanz STG/ASA 6/20 Version 8.0 (01/2010)
A usage profile of 10 start-ups per hour is planned (for travel distances of at least 15m per
start-up). In the case of longer travel routes correspondingly (linear) fewer start-ups.
The platform lift Konstanz may only be operated if a hazard due to falling objects (e.g. flower
pot) is excluded.
An improper usage must be excluded e.g.:
Exclusive usage for loads (if in rare cases loads such as groceries or beverage crates
are transported, stability must be ensured and the load carrying capacity not exceeded.
Loads which protrude beyond the open floor may generally not be transported (e.g.
large pieces of furniture).
The platform lift Konstanz is not a toy (children)
Operation in explosive atmospheres
User qualification
The user of the platform lift must possess unrestricted mental faculties. Users with serious
visual restriction may only be transported with an assistant, whereby the assistant gives the
driving commands. Furthermore, the user must have read and understood the operator
manual.
Production description
Our products combine in a suitable manner the requirements of overcoming the stairs with the
outstanding integration with one’s usual environment. On the one hand, the upper track pipe
can be used as a hand rail, on the other hand the platform and track are painted to your desired
color from an extensive RAL color pallet. The track does not need to be lubricated, whereby
undesired contamination is excluded.
The allowable load carrying capacity is 300 Kg (measuring point for this is the middle of the
platform floor).
The continuous sound pressure level is below 70 dB (A).
We recommend concluding a maintenance agreement. This guarantees by means of routine
maintenance the technically optimal condition of your stair lift Konstanz. The maintenance
interval is at least annually.
2.3
2.2
2.4

Operator manual Konstanz STG/ASA 7/20 Version 8.0 (01/2010)
Pos. Designation
1 Control unit
2 Key switch
3 Emergency stop button
-- --
5 Platform cover
6Main switch (located inside)
7 Holding bracket
8 Emergency call
9 Left safety gates
10 Folding seat (Optional)
11 Cover for motor / controls
12 Right ascension flap
13 Contact floor
14 Safety bar
15 Side ascension flap (Alternative to item 14)
L1 Lamp main switch ON
L2 Lamp overload carrying capacity
1
15
13
12
11
14
3
5
6
7
2
8
9
10
Platform lift with metal cover/front paneling
L1
L2

Operator manual Konstanz STG/ASA 8/20 Version 8.0 (01/2010)
Platform lift with plastic cover / front paneling
Pos. Designation
1 Control unit
2 Key switch
3 Emergency stop button
4 Control unit on the spiral cable (Option)
5 Platform cover
6Main switch (located inside)
7 Holding rod
8 Emergency call
9 Left safety gates
10 Folding seat (optionally available with seatbelt)
11 Cover for motor / controls
12 Right ascension flap
13 Contact floor
14 Safety bar
15 Side ascension flap (Alternative to item 14
16 Emergency unlocking
12
1
15
13
11
14
3
4
5
6
7
2
8
9
10
16

Operator manual Konstanz STG/ASA 9/20 Version 8.0 (01/2010)
3. Safety and special hints
! Caution ! Although your lift conforms to the latest safety directives, absolutely
observe the following safety hints:
Commission the lift only after reading the operator manual and
comply with the operating instructions.
Never exceed the allowable load carrying capacity.
(Residual hazard: breakage/failure of the breaks)
Only operate the lift when sitting (see conveyance profile for
exceptions).
Do not use the lift in case of fire.
Do not bring any loose or hanging pieces of clothing into the area of
the track and platform when the lift is moving.
(Residual hazard: hanging from loose clothing, etc.)
Fold the lift together when not in use.
(Residual hazard: risk of tripping)
Never place your hands near the rails when the lift is moving.
(Residual hazard: risk of crushing)
Always face the track in the travel direction during travel.
(Residual hazard: risk of crushing)
Do not remove, separate, deform or forcefully operate and lift parts,
paneling parts or operator elements.
Do not operate the gates with force, either during travel or when
folding up or down.
(Residual hazard: falling from the platform)
Stop travel command immediately if obstacles or objects are found
in or on the track or platform or travel area.
(Residual hazard: risk of crushing)
Do not remove signs belonging to the lift.
Have repairs performed exclusively by technical specialists.

Operator manual Konstanz STG/ASA 10/20 Version 8.0 (01/2010)
Do not allow body parts, wheel chair parts or loads to protrude
beyond the platform floor.
Do not make any unnecessary motions on the platform such as
teetering or swinging.
(Residual hazard: falling from the platform)
For inside and outside systems, a short-term or permanent flooding
of the lift is prohibited.
Clean dirt on the lift with somewhat polish and a damp cloth, not
with water spray.
Load carrying equipment and track must be sufficiently illuminated
either with sunlight or electrically. The electric lighting must be
independent of timers. At least 50 Lux at the entry and exit points or
corresponding to the national employee protection directives.

Operator manual Konstanz STG/ASA 11/20 Version 8.0 (01/2010)
4.1
4.2
4.3
4.4
The main switch
The main switch (red key) is located within the platform, behind the covering
(S.7.8/item 6). Counterclockwise rotation allows the key to be removed and thus the
power supply interrupted. (Opening of the covering see 4.7.2 or 4.7.3). The main
switch should be operated by technical personnel.
Total discharge protection and charging
The platform lift Konstanz is equipped with automatic charging devices. The
charging occurs automatically when the platform lift drives to a charging station. The
batteries require no maintenance.
All platform lifts Konstanz are equipped with an acoustical total discharge
protection. This acoutistical signal device should protect the batteries against total
discharge.
If the battery voltage falls below 22 V, a beeping sound occurs in approx. 5-sec.
intervals. In this case you should drive immediately to the nearest, if possible the
lower charging station and charge the lift for several hours (this occurs automatically
at the charging site). The beeping sound ceases after proper charging. The sound can
be stopped by pressing the emergency-off switch. This has no influence on the
loading process.
Control of the loading
The platform lift Konstanz is equipped with an overloading protection (acoustically
and optically). For the metal cover, the orange lamp is extinguished on the cover.
(S.7/item. L2) and for the plastic cover, the background lighting is
extinguished.(S.8/Pos.1). In the case of overloading an additional continuous tone is
transmitted by the internal beeper. As a basis, the entire loading process takes place
in the middle of the platform floor. If the overloading protection reacts, reduce the
weight. Possibly positioning closer to the direction of the track is sufficient.
The loading device(control lamps)
The control lamps on the loading device show the respective status of the loading
device. Thereby, two different designs of the loading device must b
e distinguished.
A main feature is the number of light diodes
3 Light diodes Green Yellow Red
No power on the loading device Off Off Off
No battery connected On Flashing (short) Off
Loading On Blinks slowly Off
Battery fully charged On On, extinguishes briefly
every 2 seconds
Off
1 light diode LED
No power on the loading device Off
No battery connected Red
Loading Yellow
Battery fully charged Green
Note: If the Lift, outside of the stopping point, is not charged 30 seconds after the last
motor motion, an acoustical signal sounds.

Operator manual Konstanz STG/ASA 12/20 Version 8.0 (01/2010)
4.5 Retrieving and sending of the platform (standard design)
Make certain before every trip that the acoustical and if present, the visual (optional)
warning signals are functioning. The platform lift Konstanz can be retrieved from
every stopping point or sent to another stopping point. For this, the key switch at the
corresponding stopping point should be inserted and turned in the corresponding
direction and held firmly in this position.
The platform lift does not respond immediately, but rather after a delay of around 2
seconds.
Comment:
The lift travels from the external control points only when folded
together, i.e. the floor of the platform must be folded up and the safety
gates must be folded down.
Note: An LED is attached to the transmitter for the retrieving and sending of the
chair lift.
GREEN: Batteries are in order
ORANGE: Battery power is decreasing, replace batteries
when convenient
RED: Battery power is very weak, replace batteries
immediately
Retrieving and sending of the platform lift (Special design 1) [using the external
control device, only with key switch with 3 settings
(S.7.8 item 2) for travel with
opened platform via the external control device]. This option must be activated by a
technical specialist within the control system. It must be ensured that no third person
can land/spring onto the travel route. Condition: Travel area is 100% visible !!!!
The key switch (S.7.8 item 2) must be set to position –II- otherwise as in 4.5.
Retrieving and sending of the platform lift (Special design 2) [using the internal
control, only for key switch with 3 settings (S.7.8 item 2)]. This option must be
activated within the control system by a technical specialist.
Using the internal controls, the platform can be driven into the folded-down
position. For this, the key switch ( (S.7.8 item 2) must be set to position II. Now the
platform lift can be driven using the internal controls (S.7.8 item 1).
In the case of more than two stopping points: The platform lift will stop
automatically at each intermediate stopping point and possible fold out, in the case
of an automatic platform. If this is not desired, then a new travel command should be
given and the platform lift drives on.

Operator manual Konstanz STG/ASA 13/20 Version 8.0 (01/2010)
4.5.1 The automatic platform
With the automatic platform, the floor folds up or down electrically as well as the
safety gates fold up and down electrically. This occurs by means of an UP or DOWN
command from (see also item 4.5), or via the internal controls for special design 2.
The command must be held down (so-called inching operation) until the folding
process is ended.
If a malfunction is present during the folding process, then the platform must be
folded together or unfolded manually (see item 4.5.2) and customer service must be
informed.
4.5.2 The manual platform
The folding process on a step may only be carried out by an assistant.
In order to fold down the platform manually, one should proceed as follows):
a) Bring the safety gates into a horizontal position.
b) Fold up the platform floors.
c) Fold the safety gates downwards, against the platform floor.
The respective gate on the lower floor is accordingly designed longer, in order to
enable safe operation.
In order to unfold the platform again, one should proceed in reverse order and in
conclusion fold up the safety gate of the desired access point to a completely upright
(vertical) position.

Operator manual Konstanz STG/ASA 14/20 Version 8.0 (01/2010)
4.6 Travel with the platform lift (standard design)
Make certain before every trip that the acoustical and if present, the visual (option)
warning signals are functioning. The following control elements are located on the
platform:
a) Key switch Function -I- and -0- (S.7.8/item.2)
b) Control part Function UP and DOWN (S.7.8/item1)
c) Push button EMERGENCY-OFF (red button) (S.7.8/item.3)
After inspecting or accessing the platform, insert the key and turn to position -1-.
! In the case of the automatic platform the safety gates close electrically if the
pivoted lever or button is pressed and held in the travel direction. The
platform lift begins moving after the gates are closed.
! In the case of a manual platform first close the safety gates manually
(horizontal position), then press and hold the pivoted lever or button in the
desired travel direction.
Upon reaching the target stopping point:
! The platform lift stops automatically ( the respective position is set during
assembly).
!For the automatic platform, hold down the pivoted lever or the button until the
safety gates have opened.
!For the manual platform, release the pivoted lever or button and open the safety
gates upward by hand.
Travel with the platform lift (Special design 1) [using the external control device,
with key switch with 3 settings (S.7.8 item 2) for travel with opened platform via
the external control device]. This option must be activated by a technical specialist
within the control system. It must be ensured that no third person can land/spring in
the travel route. Condition: Travel area is 100% visible !!!!
The key switch (S.7.8 item 2) should be set to position -II-, otherwise as described in
the standard design, with the difference that here only the external control device is
used.
Travel with the platform lift (special design 2)
The key switch (S.7.8 item 2) should be set to -I-, otherwise as described in the
standard design.
4.7 What is to be done in the event of an unexpected downtime such as a power
failure?
We recommend installing a functional cell phone for contacting rescue workers.

Operator manual Konstanz STG/ASA 15/20 Version 8.0 (01/2010)
4.7.1 Manual operation / operating with hand wheel
The stair lift Konstanz can also be operated manually. Manual operation should be
carried out by technical specialists! Here, one should proceed as follows:
a) Press the EMERGENCY-OFF button on the platform. (S.7.8/Item3.)
b) The screwed connections on the motor cover should be loosened with an Allen
wrench (delivered in an envelope).
c) The motor cover should be folded up(see image below).
d) The brake ventilation lever should be pressed forward or backwards and
simultaneously the hand wheel must be rotated on the shaft end of the
motor (image below).
In the process, the lower stopping point should always be driven up to (less force
expenditure when turning the hand wheel). The respective rotational direction
should be directly specified on the hand wheel.
Note: In case the cause of the downtime is not clear, one should assume, that the
safety catch was triggered and its safety swi
tch has led to the deactivation of the lift.
The safety catch may only be reset by technical personnel. In this case, one
should proceed as described above in a) to d), however the hand wheel must first be
turned to UP (until the lift has moved approx. 5 cm. on the track), then the hand
wheel can be turned in the direction DOWN.

Operator manual Konstanz STG/ASA 16/20 Version 8.0 (01/2010)
4.7.2 Evacuation / only by technical personnel(Version with metal cover)
In order to help the operator from the lift, one should proceed as follows:
Press the EMERGENCY-OFF button on the platform. (S.7.8/Item3.)
Loosen the fastening screws on the cover. Tools (delivered in the envelope).
The platform cover (S.7.8/ item5) must be folded up and secured against
falling down by raising the lever to lock (see sketch below).
A red-marked Bowden cable is found on the upper side, which should be
pulled in the direction of the operator. In the process, the upper safety gates
can be folded up at the same time manually.
Now the operator can be helped out of the lift on the upper side.
The platform should be folded up manually so that the lift does not block the stair
access(See 4.5.2).
Lever
Bowden cable
(marked in red)

Operator manual Konstanz STG/ASA 17/20 Version 8.0 (01/2010)
4.7.3 Evacuation / only by technical personnel (Version with plastic cover)
In order to help the operator from the lift, one should proceed as follows:
Press the EMERGENCY-OFF button on the platform. (S.7.8/Item3.)
Remove the cover cap on the top side on the front paneling by means of a
screw driver or similar.
Press the visible bolts forwards. In the process, the upper safety gates can be
folded up at the same time manually.
Now the operator can be helped out of the lift on the upper side.
The platform should be folded up manually so that the lift does not block the stair
access(See 4.5.2).
In order to reach the main switch with the plastic version, the cover screws must be
removed, then the cover can be pulled up.
Cap

Operator manual Konstanz STG/ASA 18/20 Version 8.0 (01/2010)
5
5.1
5.2
5.3
5.4
Options / Extras
As required, the platform lift Konstanz is equipped with the following
extras.
The folding seat
All of our platform lifts can optionally be equipped with a folding seat
(S.7.8/Item 10) or retrofitted. The folding seat is for those not in a
wheelchair who would like to your the platform lift as a sitting area. In the
folded up condition the seat does not take up much space on the platform
wall. The folding seat is equipped with a safety belt which must be worn
during travel if the user is not able to hold firmly to the gate or the hand
grip.
The emergency call
All platform lifts must be equipped with an emergency call system.
Besides the standard, there are other variations:
- A Gong, which is controlled by radio.. The sender, who is supplied
with a separate battery is located on the platform cover and directs
the emergency signal to the gong (wireless). The range is between
40m (for roofed surfaces) and at least 10 m (for uncovered
surfaces).
-The best emergency call is however made with a cell phone.
The lateral drive-up flap
In some cases (stairwells) it is not possible by reason of the place in front
of the first step to drive onto the platform via both standard drive-up flaps.
In this case, an additional drive-up flap must be mounted on the
longitudinal side of the platform (S.7.8/Item15).
Optical warning signal
For every motor motion of the stair lift, an optical signal is activated
(Orange blinking light on the cover). This increases the protection in
publicly accessible areas. The signal repeats every second.

Operator manual Konstanz STG/ASA 19/20 Version 8.0 (01/2010)
6. When malfunctions occur
Malfunction possible cause measure
Lift Is the key on the operator panel Switch the key switch
does not set to -I-, and for the others correctly (see 4.5 or.4.6)
function to -0- or removed ?
Are all EMERGENCY-OFF
switches
Unlock the EMERGENCY-OFF
switch by
unlocked? turning or pulling
(depending on design)
Is the main switch for the lift Activate main switch
Set to -I- ? (see 4.1)
Battery defective or completely
discharged
Replace battery (technical
personnel)
Safety catch is engaged Inform a technical specialist
The lift does
not start up
Are the safety gates Activate the safety gates one more
time,
when the
platform
in a horizontal position ? possibly move them
is folded down slightly up or down
and occupied. Are the drive-up flaps and the Press the drive-up flaps and the
safety
Safety bar (if present) Bar
lightly outwards
freely mobile ? Drive in the opposite direction
Load carrying capacity exceeded Reduce the weight
Only for Are all key switches set Switch the key switch
Automatic
system:
to -0- except on the control
station
correctly (see 4.5 or 4.6)
Lift does not selected by you ?
fold down Are the batteries in the sender in
order for radio-operated
Replace batteries in the sender
automatically control stations?
If you cannot rectify the malfunction yourself, please contact your customer service.
7. Acoustical warning signal
Duration
[sec]
Pause
[sec]
Reason Rectification
0.1 5.0 Battery undervoltage
(Also see 4.2)
Drive to the charging station and
charge the batteries
0.1 0.5 Acoustical travel warning --
2x short 4.0 Excess temperature of
motor/electronics
or fuse defective
Continued travel after about 5min.
cooling time is possible (for
insufficient cooling extend the cooling
time by an additional 5 min.

Operator manual Konstanz STG/ASA 20/20 Version 8.0 (01/2010)
3x short 4.0 Defect in motor/electronics Inform customer service
Continuo
us tone
-- Emergency call by means of the
beeper in the platform
Or overloading
Release emergency button.
Reduce weight or bring the center of
gravity closer to the direction of the rail
Note: The acoustical warning signal can be suppressed by pressing the emergency-off button,
the loading procedure remains intact (exception: continuous tone)..
8. Services to your stair lift Konstanz at a glance
Installed on: Version. No.:
Installed by: Accepted by TÜV on:
No. Date Services Signature
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20