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PREVENTATIVE MAINTENANCE CHECKLIST
PREVENTATIVE MAINTENANCE KEY
Interval
Daily=each shift or every day
50h/30d=every 50 hours or 30 days
250h/6m=every 250 hours or 6 months
1000h/2y=every 1000 hours or 2 years
Y=Yes/Acceptable
N=No/Not Acceptable
R=Repaired/Acceptable
PREVENTATIVE MAINTENANCE REPORT
Date: _______________________________________
Owner: _____________________________________
Model No: ___________________________________
Serial No: ___________________________________
Serviced By: _________________________________
Service Interval: ______________________________
COMPONENT INSPECTION OR SERVICES INTERVAL Y N R
Battery Check electrolyte level Daily
Check specific gravity 6m
Clean exterior 6m
Check battery cable condition Daily
Clean terminals 6m
Hydraulic
Oil
Check oil level Daily
Change filter 6m
Drain and replace oil 2y
Hydraulic
System
Check for leaks Daily
Check hose connections 30d
Check hoses for exterior wear 30d
Emergency
Hydraulic
System
Operate the emergency lowering valve
and check for serviceability Daily
Controller Check switch operation Daily
Control
Cable Check the exterior of the cable for
pinching, binding or wear Daily
Platform
Deck and
Rails
Check fasteners for proper torque 6m
Check welds for cracks Daily
Check condition of deck Daily
Tires Check for damage Daily
Check lug nuts (torque to 108 Nm [80 ft.
lbs]) 6m
Hydraulic
Pump
Wipe clean 30d
Check for leaks at mating surfaces 30d
Check for hose fitting leaks Daily
Check mounting bolts for proper torque 6m
Drive
Motors Check for operation and leaks Daily
Steering
System
Check hardware & fittings for proper
torque 6m
Grease pivot pins 30d
Oil king pins 30d
Check steering cylinder for leaks 30d
Elevating
Assembly
Inspect for structural cracks Daily
Check pivot points for wear 6m
Check mounting pin pivot bolts for proper
torque 6m
Check elevating arms for bending 6m
Chassis Check hoses for pinch or rubbing points Daily
Check component mounting for proper
torque 6m
Check welds for cracks Daily
Lift Cylinder Check the cylinder rod for wear 30d
Check mounting pin pivot bolts for proper
torque 6m
Check seals for leaks 30d
Inspect pivot points for wear 6m
Check fittings for proper torque 6m
Entire Unit Check for and repair collision damage Daily
Check fasteners for proper torque 6m
Check for corrosion-remove and repaint 6m
Lubricate 30d
Labels Check for peeling, missing, or unreadable
labels & replace Daily
COMPONENT INSPECTION OR SERVICES INTERVAL Y N R