Lippert Components Level-Up User manual

Rev: 04.05.2018 Page 1 Level-Up Towable Owner's Manual
Level-Up® (Towable)
System
OWNER'S MANUAL

Rev: 04.05.2018 Page 2 Level-Up Towable Owner's Manual
System and Safety Information
• Be sure to park the unit on solid, level ground.
• Ensure all jack landing locations are cleared of debris and obstructions and also free of depressions.
• When parking the unit on extremely soft surfaces, utilize load distribution pads under each jack.
• People and pets should be clear of unit while operating leveling system.
• Be sure to keep hands and other body parts clear of fluid leaks. Oil leaks in the Lippert Leveling
System may be under high pressure and can cause serious skin-penetrating injuries.
TABLE OF CONTENTS
System and Safety Information 2
Introduction 3
Touch Pad Diagram 3
Prior to Operation 4
Operation 4
Basic Jack Operation 4
5th Wheel Operation 4
Unhitching Instructions 4
Auto Level 5
Auto Level Sequence 5
Hitch Recognition 5
Travel Trailer Operation 6
Unhitching Instructions 6
Auto Level 6
Auto Level Sequence 6
Hitch Recognition 6
Manual Operation 7
Zero Point Calibration 8
Maintenance 9
Fluid Recommendation 9
Troubleshooting 9
Error Display in LCD Screen 9
Manual Override 10
Fifth Wheel Level-Up® 4 Point Assembly 11
Travel Trailer Level-up® 4 Point Assembly 12
Fifth Wheel Level-Up® 6 Point Assembly 13
Level-Up® Electronic Components 14
Level-Up® Components 15
Level-Up® Components 16
Level-Up® Components 17
Level-Up® Components 18
Level-Up® Components 19
Notes 20-21

Rev: 04.05.2018 Page 3 Level-Up Towable Owner's Manual
Lippert Components Inc. recommends that a trained professional be employed to change the tires on the
unit. Ensure that the unit is properly supported with jack stands, or other adequate devices, under the
frame of the unit prior to commencing any service or repair procedure. Any attempts to change the tires or
perform other service while unit is supported solely by the LCI Level-Up® with Automatic Leveling System
could result in death, serious injury, unit or property damage.
Callout Description
A Up Arrow - Scrolls up through the menu on LCD.
B Down Arrow - Scrolls down through the menu on LCD.
C Enter - Activates modes and procedures indicated on LCD.
D Retract - Places leveling system into retract mode - Manual mode ONLY.
E LCD Display - Displays procedures and results.
F Auto Level - Places leveling system into auto level mode.
G Front Button - Activates both front jacks.
H Left Button - Activates left leveling jack(s) in manual mode.
I Right Button - Activates right leveling jack(s) in manual mode.
J Rear Button - Activates leveling jacks in manual mode.
K Power Button - Turns leveling system on and off.
Fig. 1
Touch Pad Diagram
Introduction
Level-Up® is an Automatic Leveling system. This system is equipped with 14K aluminum landing gear and 8K
aluminum leveling jacks. The jacks in the Level-Up® system work in pairs.
A
B
E
F
CG
DH
K
I
J

Rev: 04.05.2018 Page 4 Level-Up Towable Owner's Manual
Fig. 2
Prior to Operation
The leveling system shall only be operated under the following conditions:
1. The unit is parked on a reasonably level surface.
2. Be sure all persons, pets and property are clear of the unit while LCI Level-Up Automatic System is in
operation.
3. Ensure the battery of the unit is fully charged or that the unit is plugged into shore power prior to
attempting to operate the system. Level-Up requires a minimum of 12V DC from the battery for proper
operation.
Operation
Basic Jack Operation
1. Landing gear Jacks
Landing gear jacks can be operated any time the system is “ON” but NOT in the “AUTO MODE.” By pushing
the “FRONT” button (Fig. 1G), both front or landing gear jacks can be extended. If the touch pad is put in the
“RETRACT” mode, indicated by the orange illuminated LED next to the “RETRACT” button (Fig. 1D), the front
jacks can be retracted together by pushing the “FRONT” button.
2. Level-Up jacks
The Level-Up jacks operate when the “AUTO MODE” is activated or the touch pad is in the “MANUAL MODE.”
Once system is in “MANUAL MODE,” pressing the “REAR” button (Fig. 1J) will extend all Level-Up jacks at the
same time. Press the “LEFT” or “RIGHT” buttons (Fig. 1H and 1I) to operate Level-Up jacks on the left or right
side of the unit, respectively.
5th Wheel Operation
Unhitching Instructions
1. Push touch panel “ON/OFF,” (Fig. 1K) to turn system on. LCD Screen (Fig. 1E) lights up.
2. LCD will display status … “NOT LEVEL JACKS: UP" (Fig. 2A).
NOTE: Orange arrow lights (Fig. 2B) may come on, indicating the current disposition of the unit.
3. Push "FRONT" button (Fig. 1G) to extend landing gear jacks and lift front of unit to take the weight of
the 5th wheel off of the hitch.
4. Uncouple the 5th wheel connection on the tow vehicle.
5. Pull tow vehicle away and park at a safe distance.
A
B

Rev: 04.05.2018 Page 5 Level-Up Towable Owner's Manual
Auto Level
NOTE: Prior to unhitching from the tow vehicle, ensure unit is parked on a level surface and chock the tires
of the unit.
1. After unhitching from tow vehicle press "AUTO LEVEL" (Fig. 1F).
NOTE: Pressing any button during an Auto Level sequence will abort the auto leveling cycle.
NOTE: In order for hitch recognition feature to function, the auto level sequence MUST be started with the
front of the unit above level.
Auto Level Sequence
1. Front landing gear retract, lowering the front of the unit below level, stopping, then lifting the front
end to level the unit front to back.
2. The left side leveling jack(s) extend and raise the roadside of the unit.
3. The right side leveling jack(s) extend and raise the curbside of the unit, beginning side to side leveling.
4. The front landing gear extend to complete the leveling cycle.
NOTE: Additional left to right or front to back leveling may occur if the controller deems necessary.
NOTE: If the auto level sequence does not happen as stated above, check to ensure proper manual function
in all zones.
Hitch Recognition
1. Turn on touch pad.
2. Press the "LEFT" and "RIGHT" buttons simultaneously (Fig. 1H and 1I).
3. The front of the unit will raise to the height where the auto level sequence was started.
NOTE: If the auto level sequence was started with the front of the unit in a below level condition, the Hitch
Recognition will not function and the LCD will display “Feature Disabled." In order for the hitch
recognition feature to function, the auto level sequence MUST be started with the front of the unit
above level.
4. Connect tow vehicle and make sure 5th wheel and hitch are connected and locked.
5. Push “UP” arrow (Fig. 1A) until ”AUTO RETRACT” appears in LCD screen.
6. Push “ENTER” (Fig. 1C). System will immediately retract all jacks.

Rev: 04.05.2018 Page 6 Level-Up Towable Owner's Manual
Travel Trailer Operation
Unhitching Instructions
NOTE: Prior to unhitching from the tow vehicle, ensure unit is parked on a level surface and chock the tires
of the unit.
1. Push “ON/OFF” button (Fig. 1K) to turn system “ON” (green light).
2. Push “UP” (Fig. 1A) or “DOWN” arrow (Fig. 1B) to scroll through features to “MANUAL MODE” in
display.
3. Push “ENTER” (Fig. 1C).
4. Push “FRONT” button (Fig. 1G) to extend front jacks to the ground until the trailer is unhitched from
the tow vehicle.
NOTE: The Power Tongue Jack should ONLY be used when storing the trailer.
Auto Level
NOTE: The Power Tongue Jack MUST be retracted prior to starting auto level sequence (Fig. 3 shows the
LCD alert).
1. After unhitching from tow vehicle press "AUTO LEVEL" (Fig. 1F).
NOTE: Pressing any button during an Auto Level sequence will abort the auto leveling cycle.
NOTE: In order for hitch recognition feature to function, the auto level sequence MUST be started with the
front of the unit above level.
Auto Level Sequence
1. Front jacks retract, lowering the front of the unit below level, stopping, then lifting the front end to
level the unit front to back.
2. The rear left side leveling jack extends and raises the roadside of the unit.
3. The rear right side leveling jack extends and raises the curbside of the unit, beginning side to side
leveling.
4. The front jacks extend to complete the leveling cycle.
NOTE: Additional left to right or front to back leveling may occur if the controller deems necessary.
NOTE: If the auto level sequence does not happen as stated above, check to ensure proper manual function
in all zones.
Hitch Recognition
1. Turn on touch pad.
2. Press the left and right buttons simultaneously (Fig. 1H and 1I).
3. The front of the unit will raise to the height where the auto level sequence was started.
Fig. 3

Rev: 04.05.2018 Page 7 Level-Up Towable Owner's Manual
NOTE: If the auto level sequence was started with the front of the unit in a below level condition, the
Hitch Recognition will not function and the LCD will display “Feature Disabled.” In order for hitch
recognition feature to function, the auto level sequence MUST be started with the front of the unit
above level.
4. Connect tow vehicle and make sure travel trailer and hitch are connected and locked.
5. Push “UP” arrow until ”AUTO RETRACT” appears in LCD screen.
6. Push “ENTER.” System will immediately retract all jacks.
Manual Operation
1. Front landing gear (5th Wheels) or Front jacks (Travel Trailers)
NOTE: The landing gear or front jacks will operate manually any time system is “ON” except in “AUTO
MODE.”
A. Push “ON/OFF” (Fig. 1K) to turn system on.
B. Push “UP” arrow (Fig. 1A) once or until screen reads “MANUAL MODE” (Fig. 4).
C. Push “ENTER” (Fig. 1C) once while screen reads “MANUAL MODE" Fig. 4).
D. Push “FRONT” (Fig. 1G) to extend front landing gear or front jacks.
E. Push “RETRACT" (Fig. 1D) and orange LED (Fig. 5) comes on.
F. Push “FRONT” (Fig. 1G) to retract front landing gear or front jacks.
NOTE: If orange LED (Fig. 5) is on, landing gear or jacks will retract. If orange LED (Fig. 5) is off, landing gear
or jacks will extend.
G. Push “ON/OFF” to turn system off.
H. After 3 minutes system will turn off by itself.
Fig. 4 Fig. 5
2. Level-Up jacks - EXTEND
A. Turn “ON/OFF” button “ON."
B. Push scroll arrow to display “MANUAL MODE” (Fig. 4).
C. Push “ENTER" button, “MANUAL MODE” displayed (Fig. 4).
NOTE: By pushing “RIGHT,” passenger side Level-Up jacks operate. By pushing “LEFT,” driver side Level-Up
jacks operate, and so on.
3. Level-Up jacks - RETRACT
A. Push “RETRACT" and orange LED (Fig. 5) will come on.
B. Push “REAR” to retract all Level-Up jacks.
C. To extend, the “RETRACT“ light (Fig. 5) should be off.
NOTE: The side to side movement in manual mode is limited to 5oof tilt.

Rev: 04.05.2018 Page 8 Level-Up Towable Owner's Manual
Zero Point Calibration
The “Zero Point” is the programmed point that the unit will return to each time the Auto Level feature is used.
The “Zero Point” must be programmed prior to using the Auto Level feature to ensure the proper operation of the
system.
NOTE: Prior to starting this procedure, double check all connections on the controller, jacks, and touch pad.
1. Manually run the jacks to level the unit. This is best achieved by placing a level in the center of the unit
and leveling it both front to back and then side to side. (See “Basic Jack Operation” for instructions on
how to manually operate the system).
2. Once the unit is level, turn off the touch pad.
3. With the touch pad off, press and release the “FRONT” button (Fig. 1G) ten (10) times and then press
and release the “REAR” button (Fig. 1J) ten (10) times.
4. The touch pad will flash and beep and the display will read “ZERO POINT CALIBRATION ENTER to set,
Power to Exit” (Fig. 5).
5. To set the current position as the zero point, press the “ENTER” button (Fig. 1C).
6. LCD display will read “Zero Point stability check” (Fig. 6).
7. LCD display will read “Zero point set successfully” once process is complete (Fig. 7).
8. The system will set this point as its level state and the touch pad will turn off.
Fig. 5
Fig. 6
Fig. 7

Rev: 04.05.2018 Page 9 Level-Up Towable Owner's Manual
Troubleshooting
Error Display in LCD Screen
NOTE: To clear Error Code, push "ENTER" - If error remains, the code will appear again.
Maintenance
1. Each month, check that the fluid level is within ¼" of the fill spout lip while jacks and slide-outs are fully
retracted.
NOTE: Always fill the reservoir with the jacks and slide-outs in the fully retracted position. Filling reservoir
when jacks and slide-outs are extended will cause reservoir to overflow into its compartment when
jacks and slide-outs are retracted.
2. Inspect and clean all power unit electrical connections prior to the first use of the unit of the season
and prior to storing the unit. If corrosion is evident, clean all corrosion with a wire brush and apply
dielectric grease to the connections.
3. Remove dirt and road debris from jacks as needed.
4. If jacks are down for extended periods, it is recommended to spray exposed leveling jack rods with a
silicone lubricant every three months for protection. If the unit is located in a salty air environment, it is
recommended to spray the rods every 4 to 6 weeks.
Fluid Recommendation
The Lippert Electronic Leveling System is pre-filled, primed and ready to operate direct from the
manufacturer. Type “A” Automatic Transmission Fluid (ATF) is utilized and will work. ATF with Dexron III® or
Mercon 5® or a blend of both is recommended by Lippert Components, Inc.
In colder temperatures (less than 10° F) the jacks may extend and retract slowly due to the fluid’s molecular
nature. For cold weather operation, fluid specially formulated for low temperatures may be desirable. For a
list of approved fluid specifications, see TI-188.
LCD Message What's Happening? What Should I Do?
"EXCESS ANGLE" Unsecured controller.
Uneven or sloped site.
Check and secure controller placement.
Relocate the unit.
"BAD CALIBRATION" Unit zero point was not set correctly. Reset zero point. See "Calibration."
"FEATURE DISABLED" Front of unit below level when
starting Auto Level process.
Raise front of unit above level and restart
Auto Level process.
"LOW VOLTAGE" Bad connection or wiring.
Discharged or bad battery.
Check wiring - repair or replace.
Test battery voltage under load - charge or
replace.
"OUT OF STROKE" Unsecured controller.
Uneven or sloped site.
Check and secure controller placement.
Relocate the unit.
"EXTERNAL SENSOR" Bad connection or wiring. Replace or repair connection to rear remote
sensor.
"JACK TIME OUT" System could not level in expected
time.
Check for obstructions, leaks, fluid level and
voltage to power unit motor under load.
"AUTO LEVEL FAILURE" Unsecured controller.
Voltage drop.
Check and secure controller placement.
Test battery voltage under load - charge or
replace.

Rev: 04.05.2018 Page 10 Level-Up Towable Owner's Manual
Manual Override
The LCI Level-Up Automatic Leveling System can be manually operated with an electric drill. In the event of
electrical or system failure, this manual method of extending and retracting the jacks can be used. See the
instructions below.
NOTE: Unhook the power unit motor from the power source prior to attempting the manual override
procedure.
1. Locate the valves that are paired with the landing gear or leveling jack to be manually overridden.
A. Landing Gear - Valve located on the landing gear (Fig. 8).
B. Leveling Jacks - Valve located on manifold (Fig. 9).
2. Using a ⁄” hex wrench, open the valve by turning the manual override set screw clockwise (Fig. 10A).
3. Remove protective label (Fig. 11A) from power unit to reveal the manual override coupler.
4. Using an electric drill with a ¼" hex bit, insert the hex bit into the manual override coupler to manually
operate the Level-Up system (Fig. 12).
A. Run the drill forward (clockwise) to retract the landing gear or leveling jack (Fig. 12A).
B. Run the drill in reverse (counterclockwise) to extend the landing gear or leveling jack (Fig. 12B).
5. Be sure to turn the manual override set screw on the valve (Fig. 13A) back to the counterclockwise
position after extending or retracting the landing gear or leveling jack.
A
A
A
A
B
Fig. 8 Fig. 9 Fig. 10
Fig. 11 Fig. 12 Fig. 13

Rev: 04.05.2018 Contact us: Lippert Components Inc. - www.lci1.com/support - Phone: (574) 537-8900 - Email: [email protected] Page 11 of 22
LEVELING AND STABILIZATION
FIFTH WHEEL LEVEL-UP® 4 POINT ASSEMBLY
Spade Coil x3
Nut ½" x20
Bolt ½" x20
Swivel Straight Fitting x2
Quick Disconnect x2
Cartridge Valve x3
90° Elbow Fitting x15
T-Fitting x2
Hollow Hex Plug x2 Hex Plug
Landing Gear Bracket x2 Leveling Jack Bracket x2
Landing Gear x2 Leveling Jacks x2 Manifold
Power Unit
Assembly
Hollow Hex Plug x2

Rev: 04.05.2018 Contact us: Lippert Components Inc. - www.lci1.com/support - Phone: (574) 537-8900 - Email: [email protected] Page 12 of 22
LEVELING AND STABILIZATION
TRAVEL TRAILER LEVEL-UP® 4 POINT ASSEMBLY
Spade Coil x3
Nut ½" x20
Bolt ½" x20
Swivel Straight Fitting x8
Cartridge Valve x3
90° Elbow Fitting x21
Leveling Jacks x4
Power Unit
Assembly
Hollow Hex Plug x2

Rev: 04.05.2018 Contact us: Lippert Components Inc. - www.lci1.com/support - Phone: (574) 537-8900 - Email: [email protected] Page 13 of 22
LEVELING AND STABILIZATION
FIFTH WHEEL LEVEL-UP® 6 POINT ASSEMBLY
Spade Coil x3
Nut ½" x20
Bolt ½" x20
Swivel Straight Fitting x13
Quick Disconnect x2
Cartridge Valve x3
90° Elbow Fitting x17
T-Fitting x2
Hollow Hex Plug x2 Hex Plug
Leveling Jack Bracket x4
Landing Gear x2 Leveling Jacks x4 Manifold
Power Unit
Assembly
12v Deutsch Coil
Landing Gear Bracket x2

Rev: 04.05.2018 Contact us: Lippert Components Inc. - www.lci1.com/support - Phone: (574) 537-8900 - Email: [email protected] Page 14 of 22
LEVELING AND STABILIZATION
LEVEL-UP® ELECTRONIC COMPONENTS
Pressure
Switch Controller
Rear Sensor
Harness
Touch Pad
Harness
Controller
Harness
Touch Pad
80 AMP 12V
Breaker
Rear Sensor
Mounting
Plate Remote
Rear Sensor

Rev: 04.05.2018 Contact us: Lippert Components Inc. - www.lci1.com/support - Phone: (574) 537-8900 - Email: [email protected] Page 15 of 22
LEVELING AND STABILIZATION
LEVEL-UP® COMPONENTS
Callout Part # Description
A251910 Vertical Power Unit
B251909 Horizontal Power Unit
C118246 Dual Polarity Solenoid
D174184 Deutsch Coil
E176954 Spade Coil
F177094 Cartridge Valve
G142927 Pressure Switch
H167576 Power Unit Motor
I157505 Fill Cap
I
H
G
F
E
D
C
B
A

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LEVELING AND STABILIZATION
LEVEL-UP® COMPONENTS
J
M
O
P
Q
R
Callout Part # Description
J234802 LCD Touch Pad
K241316 Touch Pad Harness
L237855 Deutsch 2 Wire Pigtail Harness
M241129 Controller
N *135461 80 AMP 12V Breaker
O241318 Controller Harness
P232201 Rear Sensor
Q231775 Rear Sensor Mounting Plate
R241314 Rear Sensor Harness
NOTE: * Circuit Protection requirement is 50 amps to 100 amps
as needed by RVIA Standards and OEM requirements.
K
L
N

Rev: 04.05.2018 Contact us: Lippert Components Inc. - www.lci1.com/support - Phone: (574) 537-8900 - Email: [email protected] Page 17 of 22
LEVELING AND STABILIZATION
LEVEL-UP® COMPONENTS
Callout Part # Description
S257125 Right 14k lb. Rated Landing Gear, Aluminum
T257126 Left 14k lb. Rated Landing Gear, Aluminum
U195860 8k lb. Rated Leveling Jack, Aluminum
V 113309 Footpad
W123932 Footpad O-Ring
X178208 Footpad Washer
Y118076 Bolt; ½" - 20
Z178210 Nut; ½" - 20
AA 134989 Mount Bracket
AB 218210 Mount Bracket
AB
AA
Y
X
W
V
U
T
S
Z

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LEVELING AND STABILIZATION
LEVEL-UP® COMPONENTS
Callout Part # Description
AC 113042 Hose Union Fitting
AD 113131 Straight Fitting
AE 113128 JIC to O-Ring 90 Degree Elbow Fitting
AF 113130 T-Fitting with O-Ring on Run
AG 113134 Swivel Elbow Fitting
AH 113135 Swivel T-Fitting
AI 113129 45 Degree Elbow Fitting
AJ 113133 Swivel Straight Fitting
AK 141020 Swivel Elbow Fitting
AL 216288 Steel Cap Fitting
AM 139417 Long Straight Fitting
AN 138423 Union T-Fitting
AO 136225 Cross Fitting
AP 138416 Hose Coupling
AQ 140457 Quick Disconnect
AR 141323 Hex Plug
AS 140998 Hollow Hex Plug
AG
AF
AE
AD
AC
AS
AR
AQ
AP
AO
AN
AM
AL
AK
AJ
AI
AH

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LEVELING AND STABILIZATION
LEVEL-UP® COMPONENTS
Callout Part # Description
AT 138420 Manifold
AU 138421 Restricted Manifold
AV 166078 8 Port Header Block
AW 248654 Orange Hose
AX 248653 Black Hose
AY 194712 4 Position Eirc Block w/ Mounting
Holes and Pass Through
AT
AY
AX
AW
AT
AV
AT
AU
ATAT

Rev: 04.05.2018 Page 20 Level-Up Towable Owner's Manual
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