Littfinski Daten Technik RS-16-O-B User manual

L ittfinski D aten T echnik (LDT)
Assembly Instruction
16-fold feedback module
from the Digital-Professional-Series !
RS-16-O-B Part-No.: 310201
>> kit <<
As LR101 but with 16 inputs and additional optocoupling
for potential separation and for high interference safety.
Suitable for the RS-feedback bus
⇒ controls up to 16 feedback contacts
(safe galvanic separation by opto coupler).
⇒ separated by opto coupler
(contacts can be separated from layout ground
connection).
⇒ compatible to RS-feedback bus
(can be operated together with RS-8, LR101, LS100
etc.).
⇒ suitable for Lenz Digital plus System.
This product is not a toy! Not suitable for children under 14 years of age! The kit
contains small parts, which should be kept away from children under 3! Improper
use will imply danger of injuring due to sharp edges and tips! Please store this
instruction carefully.
Introduction:
You have purchased the 16 fold feedback module RS-16-O with
galvanic separation by opto coupler for your model railway. The
RS-16-O is a high quality product that is supplied within the
Digital-Professional-Series of Littfinski DatenTechnik (LDT).
We wish you having a good time using this product.
The feedback module RS-16-O can be easily operated on the
RS-feedback bus of your digital model rail way.
The RS-16-O is compatible to all digital model railways with RS-
feedback bus (e.g. Digital Plus from Lenz).
General:
Tools required for the assembly
Please assure that the following tools are available:
•a small side cutter
•a mini soldering iron with a small tip
•solder tin (if possible 0.5mm diameter)
Safety Instructions
•All electrical and electronic components included in this kit
shall be used on low voltage only by using a tested and
approved voltage transducer (transformer). All components
are sensitive to heat. During soldering the heat shall be applied
for a very short period only.
•The soldering iron develops a heat up to 400°C. Please keep
continual attention to this tool. Keep sufficient distance to
combustible material. Use a heat resistant pad for this work.
•This kit consist of small parts which can possibly be swallowed
from children. Children (especially under 3 years) shall not
participate on the assembly without supervision.
Set-Up:
For the board assembly please follow exact the sequence of the
below assembly list. Cross each line off as done after
completing the insertion and the soldering of the respective part.
For the diodes please keep special attention to the correct
polarity (marked line for the cathode).
With reason to different makes of electrolytic capacitors you
will find different markings of the polarity. Some are marked with
"+" and some are marked with "-". Each capacitor has to be
assembled to the board that the marking on the capacitor is in
correspondence with the marking on the pc-board.
Integrated circuits (IC`s) are either marked with a half round
notch on one end or a printed point for the correct mounting
position. Push the IC`s into the correct socket or directly into the
pc-board (IC11) assuring that the notch or the printed point is
corresponding to the half-rounded marking on the pc-board.
Please attend to the sensitivity of the ICs to electrostatic
discharge, which will cause immediate damage of the IC. Before
touching those components please discharge yourself by
contacting an earthed metal (e.g. earthed radiator) or work with
an electrostatic safety pad.
Attend to the flat side of the transistors.
Resistor networks are marked at the one side with a printed
circle or a square for Pin 1.
Before assembling the unit clip the clamps together to a block
with the required connections.
The light emitting diodes have to be assembled with the longer
leg to be connected to "+" on the pc-board. Before soldering the
diodes push the distance spacer tubes on to the legs.
Assembly list
Pos. Qty. Component Remarks Ref. Done
1 1 Pc-board
2 2 Resistors 1,5KOhm brown-green-black-brown R1, R2
3 1 Resistor 220KOhm red-red-black-orange R3
4 2 Resistors 2,2KOhm red-red-black-brown R4, R9
5 1 Resistor 220Ohm red-red-black-black R5
6 1 Resistor 120Ohm brown-red-black-black R6
7 1 Resistor 33Ohm orange-orange-black-gold R7
8 2 Resistors 22KOhm red-red-black-red R8, R10
9 1 Resistor 3,3KOhm orange-orange-black-brown R11
10 1 Resistor 1MOhm brown-black-black-yellow R12
11 4 Networks 4*10kOhm attend to the polarity! RN1 ... 4
12 2 Networks 8*10kOhm attend to the polarity! RN5 ... 6
13 2 Diodes 1N4148 attend to the polarity! D1, D5
14 1 Diode 1N4003 attend to the polarity! D2
15 2 Diodes BZX83 5V6 attend to the polarity! D3, D4
16 4 Capacitors 100nF 100nF = 104 C19...22
17 1 IC: LTV817 attend to the polarity! IC11
18 1 IC-socket 18poles IC1
19 2 IC-sockets 16poles IC2, IC3
20 4 IC-sockets 16poles IC5 ... 8
21 1 IC-socket 8poles IC4
22 2 IC-sockets 6poles IC9, 10
23 1 Resonator 8MHz CR1
24 1 Electrolytic capacitor 100uF/25V attend to the polarity! C18
25 1 Electrolytic capacitor 220uF/35V attend to the polarity! C17
26 1 Push button S1
27 4 Transistors BC 547 attend to the polarity! T1 ... T4
28 1 LED plus spacers attend to the polarity! LED1
29 4 Clamps 2poles build blocks before assembly
30 5 Clamps 3poles build blocks before assembly
31 1 IC: Z86E0812PSC attend to the polarity! IC1
32 2 IC: 4014 attend to the polarity! IC2, 3
33 1 IC: 93C46 attend to the polarity! IC4
34 4 IC:LTV844 attend to the polarity! IC5 ... 8
35 2 IC:CNY17III attend to the polarity! IC9, 10
36 final control
Made in Europe by
Littfinski DatenTechnik (LDT)
Bühler electronic GmbH
Ulmenstraße 43
15370 Fredersdorf / Germany
Phone: [phone] / 867-0
Internet: www.ldt-infocenter.com
Subject to technical changes and errors. 07/2019 by LDT

Soldering instruction
Provided you have no special experience in soldering electronic
components please read first this soldering instruction before starting the
job. Soldering has to be trained!
1. Never use additional fluxes for soldering electronic circuits which
contain acids (e.g. zinc chloride or ammonium chloride). Those can
destroy components and printed circuits when not washed off
completely.
2. As soldering material only lead free soldering tin with a rosin core for
fluxing should be used.
3. Use a small soldering iron with max 30 Watt heating power. The
solder tip shall be free from scale to assure an excellent heat transfer
to the area to be soldered.
4. The soldering shall be performed on a speedy way because a long
heat transfer can destroy the components. To much or to long
heating can take off the copper pads and copper tracks from the
board.
5. For a good soldering a well tinned solder-tip has to be brought in
contact to the copper-pad and the component wire at the same time.
Simultaneous a little solder-tin shall be applied for heating up. As
soon as the solder-tin starts melting the tin wire has to be taken away.
Just wait until the tin has well wetted the pad and the wire and take
the soldering iron away from the soldering area.
6. Make sure not to move the just soldered component for about 5
seconds after removing the soldering iron. This should create a silver
shining faultless soldering joint.
7. For a faultless soldering joint and well done soldering is a clean non-
oxidized soldering-tip absolutely required. It is not possible to perform
a sufficient soldering joint with a dirty soldering tip. Therefore please
clean the soldering tip from excessive solder-tin and dirt by using a
wet sponge or a silicone cleaning pad after each soldering process.
8. After completion of the soldering all connection wires have to be
cutted off directly above the soldering joint by using a side cutter.
9. By soldering semiconductors (transistors, diodes), LED`s and IC`s is
it very important never to exceed the soldering time of 5 seconds to
prevent the destruction of the component. It is absolutely required to
attend to the correct polarity of the component before starting the
soldering process.
10. After the board assembly carefully control the pc-board about correct
insertion of the components and the correct polarity. Please check if
no connections or copper tracks are accidentally short circuited by
soldering tin. This can not only result to malfunction of the module
but also result to a destruction of expensive components.
11. Please take into account that improper soldering joints, wrong
connections, faulty operation or wrong board assembly is not a
matter within our sphere of influence.
General installation information
The contact-wires of resistors and diodes to be assembled in a lying
position shall be bended in accordance to the raster distance into a right
angular position and assembled into the specified bores (in accordance
to the board assembly plan or the assembly markings). To prevent that
the components will not fall out by turn-over the pc-board please bend
the connection wires about 45° apart and solder them carefully to the
copper pads on the rear side of the board. Finally the excessive wires
shall be cutted off with a small side cutter.
The resistors in the supplied kits are metal-foil resistors. Those have a
tolerance of 1% and are marked with a brown “tolerance-ring”. The
tolerance ring can be identified by the larger margin distance respectively
the larger distance to the other four marking rings. Normally there are five
color rings on the metal-foil resistors. To read the color code you have to
locate the resistor that way that the brown tolerance ring will be on the
right side. The color rings will be red now from left to right!
Please take care to assemble diodes with the correct polarity (position of
the cathode marking). Take care about a very short soldering time! The
same will apply to the transistors and the integrated circuits (IC`s). The
flat side of the transistors has to correspond with the marking on the pc-
board.
The transistor legs should never be assembled in a crossed position.
Further those components should have a distance of about 5mm to the
board. Attend to the short soldering time to prevent the damage of the
component by excessive heat.
Capacitors shall be assembled into the respective marked bores, the
wires to be bent a little apart and careful soldered to the copper pad. By
the assembly of electrolytic capacitors (electrolytic cap) it has to be
attended to the correct polarity (+,-)! Wrong-way soldered electrolytic
capacitors can explode during the application! Therefore is it very
important to check the correct polarity two- or even better three-times. In
addition it has to be attended to the correct capacitor values, e.g. n10 =
100pF (not 10nF!).
A careful and clean assembly will drastically reduce the possibility that
anything will not be in correct function. Check every step and every
soldering joint two times before carrying on! Attend closely to the
assembly list! Perform the described step not different and do not skip
any step! Mark each step as done at the foreseen column after assembly
and careful check.
Take your time. Private work is no piece-work because the time for
careful assembly work is much less than an extensive fault diagnosis.
Final assembly
Sockets and integrated circuits (IC´s) of the kits will be supplied on a
piece of foam to assure safe transport.
This foam shall never be used below or between components as this
foam is electrical conductive.
In case the kit will be taken into operation the conductive foam can
produce a short circuitry and destroy the complete kit. Anyhow the
function of the module will not be as expected.
Warranty
As we have no influence to the proper and correct assembly we have to
limit our warranty to the complete supply and the faultless quality of the
components.
We guarantee the function of the components in accordance to the
identified values within a non-assembled condition of the parts and the
compliance of the technical data of the circuit by attending to the
respective soldering instruction and the specified start of operation of the
module including connection and operation.
Further demands are not accepted.
We are not taking over any warranty nor any liability for any harm or
sequential damage connected to this product.
We reserve our right for a repair, rework, supply of replacement or refund
of the purchase price.
The following criteria will result to a non-repair respectively to a lost of
right to claim under guarantee:
•if acid-containing soldering tin or fluxes with corrosive content and
others have been used
•if the kit has been improper soldered or assembled
•by alterations or repair-trials on the device
•by own circuit amendments
•by construction of non-intended improper displacement of
components, free wiring of components etc.
•application of other non-original kit-components
•by damaging of copper tracks or soldering copper pads on the board
•by wrong assembly and the sub sequential damages
•overloading the module
•by damages caused by intervention of foreign persons
•by damages caused by disregarding the operation manual
respectively the connection plan
•by connecting a wrong voltage respectively a wrong current
•by wrong polarity connection of the module
•by wrong operation or damages caused by negligent usage or abuse
•by defects caused by bridged or wrong fuses.
All such cases will result to a return of the kit to your expenses.
Subject to technical changes and errors. 05/2013 by LDT