London Emblem Badgeworx User manual

STARTING BADGEMAKING
Badgeworx InstructionManual
NOTES
• The bottom badgemaking die is secured for transit by one transportation screw on base
of machine. Use allen key supplied to remove transportation screw completely.
• Please retain transportation screw for use whenever Badgeworx is in transit.
• It is important that your badgemaker is operated in a secure position either through use
of G clamp or mounted onto a board or bolted to a stable work surface.
• When cutting out your prints using the rotary cutter, ensure that you cut out on a
suitable surface such as Perspex, nylon or polypropylene. Any other surface used may
damage the blade on the cutter – suitable boards are available from London Emblem.
• Recommended thickness for prints when used with is between 80gsm and
115gsm (standard photocopying paper is 80gsm).
• If using a machine with a turnover die, always ensure that the die is carried separately
from the machine body.
• After loading die, always ensure that it is located exactly under the top die.
• Metal tops and rings as well as plastic seals can stick together, so always check that only one is
used at a time.
• Never allow the machine handle to spring back.
STEP BY STEP GUIDE TO BADGEMAKING
Badges
Stage 1: Place metal badge top (rim down) in circular slot in die. Cover with cut out print (printed side
upwards) and one plastic Locate die under the machine ensuring that the lever facing you on the
top die is moved fully to the right. Pull handle down towards you to complete stage.
Stage 2: Remove and turn over die then place pinned plastic back (zigzag side of pin showing) into
die recess. Locate die back under the machine and move lever facing you in the top die to the left. Pull
handle towards you to complete assembly. Remove die from machine to extract badge.
If required, turn the back to position design.
25mm Badges
Complete stage 1 of the badgemaking process. Remove die and turn over. Place metal ring, rim
upwards in die. Replace die under the machine and move the lever in the top die fully to the left. Pull
handle towards you to complete assembly. Remove die from machine to extract badge. To complete
assembly insert supplied pin.
London Emblem Ltd., 4 Sherwood Road, Aston Fields Industrial Estate, Bromsgrove, Worcestershire, B60 3DR
Tel: [phone] • Fax: [phone] • Email: [email protected]om • www.londonemblem.com
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Kid Klips
Complete stage 1 of the badgemaking process. Remove die and turn over then place kids klip back
(writing downwards) into die recess. Locate die back under the machine and move lever to the left. Pull
handle towards you to complete assembly. Remove die from machine to extract badge.
Mirrors
Complete Stage 1 of the badgemaking process. Remove die and turn over. Place metal ring, smooth
side down followed by mirror glass (mirror face downwards) and cardboard spacer. Replace die back
under the machine and move the lever in the top die fully to the left. Pull handle towards you to
complete assembly. Remove die from machine to extract mirror.
Magnets
Complete Stage 1 of the badgemaking process. Remove die and turn over. Place unpinned back (rim
upwards) in die. Replace die back under the machine and move the lever in the top die to the left. Pull
handle towards you to complete assembly. Remove die from machine to extract badge and to
complete, peel paper backing from magnet and stick to the centre of the badge back.
Keyrings
Complete Stage 1 of the badgemaking process. Remove die and turn over. Place plastic ring (smooth
side down) in die. Replace die back under the machine and move the lever in the top die fully to the
left. Pull handle towards you to complete assembly. Remove die from machine to extract badge.
To complete assembly, clip keychain to hole in key fob. Locate lugs in fob to plastic ring of badge unit
and snap together by hand. Turn the back to position design.
Photo Stands
Complete Stage 1 of the badgemaking process. Remove die and turn over. Place black plastic ring
(smooth side down) in die. Replace die under the machine and move the lever in the top die fully to
the left. Pull handle towards you to complete assembly. Remove die from machine to extract
badge. To complete assembly, locate lugs in photo stand to plastic ring of badge and snap together by
hand. Turn the back to position design.
Bottle Openers
Complete Stage 1 of the badgemaking process. Remove and turn over die, place the bottle opener in the die.
Locate die back under the machine and move lever facing you in the top die fully to the left.
Pull handle rmly towards you to complete assembly.
Remove nished unit from machine and clip keychain to holes in bottle opener.
www.londonemblem.com
London Emblem Ltd., 4 Sherwood Road, Aston Fields Industrial Estate, Bromsgrove, Worcestershire, B60 3DR
Tel: [phone] • Fax: [phone] • Email: [email protected]om • www.londonemblem.com

www.londonemblem.com
London Emblem Ltd., 4 Sherwood Road, Aston Fields Industrial Estate, Bromsgrove, Worcestershire, B60 3DR
Tel: [phone] • Fax: [phone] • Email: [email protected]om • www.londonemblem.com
TROUBLESHOOTING
If a badge does not make up properly, check:
• That only one top or plastic seal has been used. If two tops or seals are stuck in the top die, they
can be ejected by operating the second stage of badgemaking with the die empty.
• That pressure has been used on the second stage of badgemaking. To ensure perfect
crimping of the badge, pull handle towards you.
CHANGING THE DIE
• Remove bottom die from machine. Locate allen screw in underpart of top die and remove by
turning in a clockwise direction with allen key provided.
• Remove top die.
• Replace with required size top die and tighten screw up fully with pin facing towards you. Select
matching size bottom die and locate on base plate.
MAINTENANCE
As with all production machinery, the working surfaces of the machine should be kept clean and free
from dust. Only the very minimum of lubrication, using grease, is advised and this should be applied
only to the surfaces of the shaft assembly and where the cam (part 105) meets the cam plate (part 103).
INSTRUCTIONS FOR CHANGING BLADES ON LONDON EMBLEM AND
BADGEWORX CUTTERS
• Turn rotary cutter over.
• Unlock screw in base of main shaft using allen key provided.
• Retract adjustment shaft complete with blade so that grub screw holding retaining pin is accessible.
• Unlock grub screw holding pin.
• Remove blade with retaining pin from the shaft.
• Replace new blade, with side facing inwards, onto retaining pin, relocate into adjustment shaft
and lock down with grub screw, making sure that cutting blade rotates freely.
• Reset adjustment shaft to size required.