Lincoln 89015 Instruction Manual

User and maintenance instructions
Model 89015
Spring driven hose reel
Date of issue February 2017
Form number 404685B
Read manual prior to installation or use of
this product. Keep manual nearby for future
reference.

A
B
C
D
E
F
Table 2
Dimensions
A16.5 in (419,1 mm)
B17 in (431,8 mm)
C8 in (203,mm)
D4 in (101,6 mm)
E7 in (177,8 mm)
F0.438 in (11,125 mm)
Fig. 1
Dimensions
Contents
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation. . . . . . . . . . . . . . . . . . . . . . . 3
Adjustments . . . . . . . . . . . . . . . . . . . . . 4
Service instructions . . . . . . . . . . . . . . . 4
Parts list. . . . . . . . . . . . . . . . . . . . . . . . . 5
Warranty . . . . . . . . . . . . . . . . . . . . . . . . 8
Safety
Personal injury and/or equipment damage
may result if proper safety precautions are
not observed.
• Do not connect inlet or output hoses if reel
is not properly installed.
• Slowly release fluid/gas pressure from
system before servicing reel.
• Do not connect supply to reel with any
source that exceeds maximum operating
pressure of reel.
• Use caution at all times, pressurized hoses
are very dangerous and can cause per-
sonal injury or death.
• Be aware of machinery and personnel in
work area.
• Remove system pressure immediately if a
leak occurs in the hose or reel.
• Exercise extreme caution with high
tension spring assembly contained in the
reel.
• Pull hose from reel by grasping the hose,
not the control valve.
• Do not pull or jerk on hose if reel stops
unwinding or winding. Remove system
pressure immediately.
• Observe all common safety practices.
note
Read this manual carefully before installing,
operating or servicing this equipment.
Table 1
Specifications
Model 89015
Maximum operating pressure 5 000 PSI (344 bar)
Maximum operating temperature 210 °F (99 °C)
Inlet 3/8in NPT internal
Outlet 3/8in NPT internal
Reel capacity 50 ft. x 3/8in SAE 100R2
Application Grease
Wetted seal type Aflas
Swivel type Ball bearing
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Mod
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89015
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loosening the four guide arm bolts on each
side of the hose reel. Remove each guide
arm and reinstall in the desired
configuration.
3 Position reel on floor, wall, or ceiling.
Secure into place using four (customer
supplied) bolts.
Installing the inlet hose
1 Apply thread sealant and connect inlet
hose to main shaft inlet (Fig. 2).
2 Tighten securely, ensuring a sealed
connection has been made.
Fig. 2
Installation
Mounting
1 Unpack and inspect reel for damage.
Turn spool by hand to check for smooth
operation. Check for completeness.
2 Configure reel for top, side or bottom hose
dispensing by removing bolts from one
side of the guide roller bracket and
note
Failure to use recommended fluid for flow
path will impact reel perfomance.
Danger
Do not install hose to reel inlet if system
pressure exceeds pressure rating on hose
reel label (Fig. 2). Verify pressure rating of
hose reel is greater, or equal to pressure of
system. Select appropriate hose reel for sys-
tem pressure.
Failure to comply may result in death or
serious injury.
Warning
Apply pipe thread sealant to all threads on
standard reels.
Do not over-tighten connection.
Recommended torque not to exceed
70 ft. lb. (94,9 Nm).
Failure to comply may result in serious
personal injury and/or damage to equipment.
Warning
Use a flexible connection between the reel
inlet and the source of supply. Rigid connec-
tion will damage the reel and void all
warranties.
Failure to comply may result in serious
personal injury and/or damage to equipment.
Danger
Do not use reel, hose or equipment if not
properly grounded.
Use an ohm-meter to check ground
continuity.
Failure to comply may result in death or
serious injury.
Warning
Do not exceed maximum installation height
of 16 ft. (4,8 m).
Failure to comply may result in serious
injury and/or damage to equipment.
Warning
Place the U-bolt in the proper location,
shown in Fig. 4, page 4 when changing
guide arm positions. The reel can fall out
of latch during use if this instruction is
not adhered to.
Failure to comply may result in
serious personal injury and/or damage
to equipment.
3

Installing the output hose
1 Manually turn spool (6) until spring is
tight, back off two turns, then latch.
2 Route output hose (7) through roller
bracket (7), U-bolt, then through cut out in
spool (6) as indicated in Fig. 3 and Fig. 4.
3 Connect output hose to swivel output (6)
as indicated in Fig. 3.
4 Place U-bolt over hose and through the
slotted holes below the hose opening.
Add washers and lock nuts, tighten
securely (Fig. 4).
5 Charge hose. Momentarily open control
valve to purge hose of gases. When fluid
appears at control valve, close valve.
With hose fully charged, release latch and
wind output hose onto reel.
6 Install hose bumper assembly.
Adjustments Service instructions
User servicing of the reel is limited to
replacing inlet/output hoses only. Refer all
other repairs to an authorized service person
or directly to Lincoln. Failure to do so may
result in personal injury and/or equipment
damage and may void the warranty.
1 Replace hoses in accordance with
procedures given in Installation section of
this manual.
2 All mating, moving parts have been
factory lubricated as required.
Fig. 3 Fig. 4
6
Caution
Add wraps to achieve the desired tension
without exceeding the winding mechanism’s
spring capacity. Properly tensioned reels
allow all hose to be freely removed from the
spool until the point of U-bolt contact.
Failure to comply will result in damage to
the winding mechanism.
Danger
Do not attempt to open the riveted spring
canister. Spring canister contains deadly
stored energy. Release all pressure in hose
before working on hose reel. Remove all
spring tension before disassembling the hose
reel.
Failure to comply will result in death or
serious injury.
Danger
Rewind hose on reel, then slowly release
pressure from system before performing the
following procedures.
Failure to comply may result in death or
serious injury.
Warning
Apply pipe thread sealant to all threads on
standard reels. Do not over-tighten connec-
tion. Recommended torque not to
exceed 70 ft.lb (94,9 Nm).
Failure to comply may result in serious
personal injury and/or damage to equipment.
Danger
Do not release latch mechanism. Use
extreme caution; reel under tension.
If necessary, adjust spring tension on reel
by manually adding or removing wraps of
hose from spool, one wrap at a time, until
desired tension is obtained. Manually add
wraps to increase tension. Remove wraps to
decrease tension.
Failure to comply may result in death or
serious injury.
4

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910
11
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14
15
16
Service parts
Item no. Description Part no. Quantity Item no. Description Part no. Quantity
1Hex cap screw, 5/16-18 x 5/8in long 252115 8 10 Hub A 252118 1
2Guide arm 252143 2 11 Latch pawl assembly 252137 1
3Hub C and bushing assembly 252112 1 12 Hex lock nut, 10-32 252122 6
4Snap ring (external) 252123 2 13 Snap ring (external) 252142 2
5Swivel assembly 252140 1 14 Hex cap screw, 5/16-18 x 1/2in long 252114 4
6Spool assembly 252138 1 15 Guide roller bracket assembly 252136 1
7Main shaft 252119 1 16 Base assembly 252111 1
8Drive spring container assembly 252139 1 Hose assembly None 11)
9Set screw, 3/8-16 x 3/8in long 252106 1 Bumper assembly None 11)
Fig. IPB1
Exploded view and parts list
1) Not included must be purchased separately.
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PUB LS/I4 16753 EN.R1 · February 2017 · Form 404685B
Warranty
The instructions do not contain any informa-
tion on the warranty. This can be found in
the General Conditions of Sales, which are
available at: www.lincolnindustrial.com/
technicalservice or www.skf.com/lubrication.