LQ GROUP 1145616-00000 User manual

Protect Switch 400V motors
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2.0 | 14.02.2021 instruction manual | 1145616-00000 page 1from 28
instruction manual
Motor Starter - 1145616-00000
General information
The diagrams shown in this document may differ from the actual product.
We reserve the right to make technical changes.
The manufacturer does not accept any liability for damage to property or financial losses arising from insignificant defects in the product or
insignificant flaws in the documentation, e.g. printing or writing errors, and where the manufacturer has not acted deliberately or been grossly
negligent.
Where the names of third-party trademarks are mentioned, this is purely for information purposes.
LQ Mechatronik-Systeme GmbH respects the intellectual property of third parties and always endeavours to state the full
designation of third-party trademarks and to state the owner of the respective rights.
If no indication is given of protected rights in an individual case, this does not give the right
to assume that the trademark is not protected.
© Copyright 2019 LQ Mechatronik-Systeme GmbH
Trademarks marked with ® are registered trademarks of LQ Mechatronik-Systeme GmbH.
LQ Mechatronik-Systeme GmbH
Carl-Benz-Strasse 6
74354 Besigheim

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Table of contents
1Conventions for presentation (Symbols used and warning notices) ................................................................................... 4
1.1 Abbreviations (glossary)...................................................................................................................................................... 4
2General....................................................................................................................................................................................... 4
2.1 Functions of this document..................................................................................................................................................4
2.2 Target group........................................................................................................................................................................ 4
2.3 Specifications ......................................................................................................................................................................5
2.3.1 Specification AS-i Safety at Work................................................................................................................................5
3Security...................................................................................................................................................................................... 6
3.1 Qualified employees............................................................................................................................................................ 6
3.2 Opening the casing cover.................................................................................................................................................... 6
3.3 Field of application...............................................................................................................................................................6
3.3.1 General........................................................................................................................................................................ 6
3.3.2 AS-i Safe..................................................................................................................................................................... 6
3.3.3 Switching characteristic R/L.........................................................................................................................................6
4Product description................................................................................................................................................................... 7
4.1 Product information .............................................................................................................................................................7
4.2 Product features.................................................................................................................................................................. 7
4.3 Electrical properties............................................................................................................................................................. 8
4.4 Mechanical properties .........................................................................................................................................................9
4.5 Thermal properties .............................................................................................................................................................. 9
4.6 Chemical properties............................................................................................................................................................. 9
4.7 Approval.............................................................................................................................................................................. 9
5Parameterisation ..................................................................................................................................................................... 10
5.1 Parametrization of the function..........................................................................................................................................10
5.1.1 Overview and arrangement of components (schematic circuit diagram) ...................................................................10
5.1.2 AS-i Device Safe ....................................................................................................................................................... 11
5.1.2.1 General description of the AS-i functions and addressing of these...................................................................... 11
5.1.2.1.1 Safe outputs.................................................................................................................................................... 11
5.1.2.1.2 Safe inputs ...................................................................................................................................................... 12
5.1.2.1.3 Diagnosis..................................................................................................................................................... 12
5.1.2.2 Setting parameters via the ASIMON360 ............................................................................................................... 13
5.1.2.2.1 Setting the clockwise/anti-clockwise function as a function of the OUT1/2 outputs......................... 13
5.1.2.2.2 Setting Y.3 as a standard input for the „manual mode…“ function ..................................................... 13
5.1.2.3 Addressing the AS-i node (-K1).............................................................................................................................. 14
5.1.2.3.1 Programming AS-i address X for safe outputs................................................................................................ 14
5.1.2.3.2 Programming AS-i address Y of the 4E input slave......................................................................................... 14
5.1.2.3.3 Programming AS-i address P for the diagnostic address................................................................................ 14
5.1.3 Motor protection ELR (-Q1) .......................................................................................................................................15
5.1.3.1 Overview of component with description of the individual lamps and switches ................................................. 15
5.1.3.2 Setting current limitation (parametrization –rated current setting).................................................................... 15
5.1.3.3 Parametrization of the current value.................................................................................................................... 16
6Assembly ................................................................................................................................................................................. 17
6.1 Housing dimensions..........................................................................................................................................................17
6.2 Dimensional drawing......................................................................................................................................................... 17
6.3 Assembly of several modules next to each other ..............................................................................................................18

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7Interface description ............................................................................................................................................................... 19
7.1 -X10 X-TEC15 male - Input 400V AC / 24V DC................................................................................................................. 19
7.2 -X11 M12 A- Coded - Communication AS-i....................................................................................................................... 19
7.3 -X11 M12 A- Coded - Communication Parallel..................................................................................................................19
7.4 -X20 X-TEC15 female - Output 400V AC.......................................................................................................................... 19
8Diagnosis ................................................................................................................................................................................. 20
8.1 General description of Service Levels 1 and 2 .................................................................................................................. 20
8.1.1 Service Level 1.......................................................................................................................................................... 20
8.1.2 Motor (consumer) does not work...............................................................................................................................20
8.1.3 Service Level 2.......................................................................................................................................................... 20
8.1.3.1 Status LEDs AS-i device.......................................................................................................................................... 21
8.1.3.2 Status LEDs Motor protection ELR (-Q1) ............................................................................................................... 22
8.1.3.3 Resetting the motor protection (acknowledging faults)....................................................................................... 23
8.1.3.3.1 Manual (Reset button).................................................................................................................................... 23
8.1.3.3.2 Automatic reset .............................................................................................................................................. 23
8.1.3.4 Symmetry identification........................................................................................................................................ 23
9Markings / labels Case............................................................................................................................................................ 24
9.1 Label "Serial number" on the side of the module............................................................................................................... 24
9.2 "WARNING" label on the side of the module..................................................................................................................... 24
9.3 Label "Name, Ratings, Approvals" on the front of the module...........................................................................................24
9.4 Ratings "label" (UL-SCCR and Enclosure)........................................................................................................................ 25
9.5 Label Operating note AS-i module on the inside of the cover............................................................................................ 26
9.6 Label Operating instructions Hybrid motor starter with reversing function on the inside of the cover................................27
10 Disposal................................................................................................................................................................................ 28

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1 Conventions for presentation (Symbols used and warning notices)
This document may contain various warning words and warning symbols that indicate potential hazards:
Important:
This symbol makes the reader aware of important information.
Caution!
This symbol warns of a possible fault. If this is not followed, the unit or systems and equipment
connected to it may be disrupted or even fail completely.
Warning!
This symbol warns about a hazard. If this message is not followed, there is a threat that people may be
injured or even killed or property may be damaged or destroyed.
1.1 Abbreviations (glossary)
Abbreviation
Description
AS-i
AS-Interface (Actuator Sensor Interface)
SaW
Safety at Work, AS-i safety technology
MG
Module housing
2 General
Please read through all the documentation provided carefully and in full before you use the unit.
Always follow the instructions, information and warnings contained in this documentation and note the
technical specifications.
Make sure that all the documents are kept in a legible state and in a suitable place so that they can be
consulted again at a later date.
2.1 Functions of this document
These operating instructions provide the technical staff from the machine manufacturer/machine operator or
plant manufacturer/plant operator with information on safe installation, electrical installation, configuration
and parametrization as well as how to operate and maintain the function.
2.2 Target group
The operating instructions are aimed at the planners, developers and operators of the plants that are
supposed to be kept safe by one or more modules. These instructions are also intended for people who
integrate the functions into a machine, start it up for the first time or maintain it.

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2.3 Specifications
2.3.1 Specification AS-i Safety at Work
AS-i Safety at Work combines safe and non-safe data on a bus system in mixed mode. The designation AS-i
Safety at Work indicates safe transfer for integrating protective equipment in an AS-i network.
The components for AS-i Safety at Work are compliant with EN 50295 and compatible with all other AS-i
components. It is therefore easy to add safety-related functions to existing AS-i applications.
AS-i Safety at Work always requires a safety monitor (as an individual unit or integrated into a gateway), which
analyses the safe signals in the bus, and a safe AS interface bus interface that allows safe signals from safety-
relevant components to be transferred (AS-i SaW input).
Decentral safe AS-i SaW outputs are also possible. These are controlled by the safety monitor and can switch
off actuators safely.
Several safety monitors and safe input and output slaves can be used in one AS-i system. Parameters can be
set on the safety monitors, and AS-i and configuration software provide the safety monitors with a diagnostic
capability.
Important:
With the AS-i Safety at Work it is possible to meet safety requirements up to Category 4 in accordance with
EN 954-1 as well as performance level "e" in compliance with EN 13 849 and SIL 3 in accordance with EN
62 061.
All connected components, e.g. the safety monitors, safe bus interfaces and the connected sensors, must
meet these standards in order to be rated in these safety categories.

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3 Security
The purpose of this chapter is to ensure your safety and the safety of the plant users. Only use this unit if it is
in perfect technical condition and in accordance with the purpose intended, paying attention to safety and
hazards.
3.1 Qualified employees
The equipment may only be started up and maintained by knowledgeable personnel. Knowledgeable means
anyone who:
has appropriate technical training
has been instructed by the machine operator on how to operate the machine and on the current safety
guidelines
has access to the operating instructions.
3.2 Opening the casing cover
Only an authorised person with appropriate technical training, who has been instructed by the machine
operator on how to operate the machine and on the current safety guidelines, is allowed to open the housing
cover during operation or for maintenance and diagnostic purposes.
3.3 Field of application
3.3.1 General
The function is a decentral module for the safe control of actuators, 3-phase motors and asynchronousmotors
in the AS-i Safety at Work (SaW) safety bus system.
3.3.2 AS-i Safe
The safe shutdown, provided it is a safe function in the sense of AS-i Safety at Work, is carried out via a safety
monitor integrated in the system, which can be integrated as a stand-alone component or as an integral of the
master.
Notice!
Switching on the consumer via a safe function without a valid
without valid safety software or safety configuration that ensures the safe shutdown of the
the consumer is not possible.
3.3.3 Switching characteristic R/L
The function allows switching ON and OFF with integrated clockwise / anticlockwise rotation (reversing
operation). Reversing operation of 3-phase three-phase motors is carried out on the one hand automatically by
the higher-level control (PLC) or manually (momentary) by a toggle switch provided on the function (optional).

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4 Product description
This Chapter provides you with information about the special properties of the function "Protecting,
switching –400VAC/0,6 - 16A as ON/OFF or/and R/L motors".
It describes the function, configuration and parametrization of the module.
Warning!
You must read this chapter before assembling, installing and starting up the unit.
4.1 Product information
These operating instructions apply to the following LQ function:
Protect Switch 400V motors 6,5A 1145616-00000
4.2 Product features
current monitoring: NO
Reversing switch: NO
EXECUTION: ELR
Switching characteristics: Right / Left
communications system: AS-i Safety at Work
Safety Integrity Level according to IEC 61508: SIL3

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4.3 Electrical properties
DESIGNATION
VALUE
UNIT
Line protection back-up fuse
16
A
Input voltage Rated value
400 / 480
V AC
Input current Rated value
6,5
A
Rated frequency
50 / 60 (+/- 10%)
Hz
Surge voltage Rated value
2,5
kV
control voltage
24 (+/-20%)
V DC
Auxiliary current
85
mA
load voltage
42 - 550
V AC
load current
1,5 - 6,5 adjustable
A
starting current
max. 8x In (rated current)
usage category
6.5A at AC-51 and AC-53a
dissipation
15
W
switching frequency
<= 2
Hz
current monitoring
NO
EXECUTION
ELR
Switching characteristics
Right / Left
Tripping class according to
IEC 60947
Class 10
Automatic reset (ready to
start)
20 minutes after overload
Electromagnetic
compatibility
in accordance with EN 61000-4-2/3/4/5/6/8/11/29/39, EN 55011
Radiated, EN 55011 Conducted
communications system
AS-i Safety at Work
AS-i voltage
18 - 31,6
V DC
AS-i specification
3.0
Safety Integrity Level
according to IEC 61508
SIL3
Performance Level
according to ISO 13849
PLe
Category according to ISO
13849
3
MTTF at 40°C
39,3
year

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4.4 Mechanical properties
DESIGNATION
VALUE
UNIT
Interface Input
1x X-TEC 15 + 1x M12 A-Coded
Interface Output
X-TEC 15
Reversing switch
NO
Installation altitude above
normal zero
2000
m
TYPE OF PROTECTION
IP54
Shock resistance according
to EN 60068-2-27
15g/11ms
Vibration according to EN
60068-2-6
10-500Hz, 0,35mm, 5g
Vibration according to EN
60068-2-64
5-500Hz, 0,75g RMS
Impact resistance Housing
IK08 as per DIN EN 5012/VDE 0470 Part 100
4.5 Thermal properties
DESIGNATION
VALUE
UNIT
Ambient temperature
(operation)
5 to +50
°C
Ambient temperature UL
(operation)
5 to +40
°C
Ambient temperature
(storage)
-25 to +80
°C
4.6 Chemical properties
DESIGNATION
VALUE
UNIT
Housing material
Polycarbonate, glass fibre reinforced
Burning behaviour Housing
5VA in accordance with UL 50 / UL 746C, V-2 in accordance with UL
94, 960°C in accordance with VDE 0471 / EN 60695
Max. relative humidity
95% in case of 25°C and 50% in case of 40°C
stability
UV/weather/weak acid/alcohol/mineral oil/ammonia gaseous/greases
4.7 Approval
DESIGNATION
VALUE
UNIT
UL/CSA Standards
UL 508 C22.2 No. 14
UL Certificate Number
NMTR/7.E506682
SCCR
50kA (480VAC (fuse 30A class CC / 30A class J (High-Fault))), 5kA
(480VAC (fuse 20A RK5 (Standard-Fault)))
policies
RoHS Directives, REACH Regulation

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5 Parameterisation
5.1 Parametrization of the function
Before starting up, various settings must be made on different components within the module.
The cover must be removed from the module to do this. When doing this, all information in the document
and on the module housing must be noted and complied with.
During parameterization the module must be in operating condition with operating voltage (24VDC) applied
at –X10.
5.1.1 Overview and arrangement of components (schematic circuit diagram)
-K1 -> AS-i Safety at Work
-Q1 -> ELR(2,4A/6,5A)

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5.1.2 AS-i Device Safe
General description of the data of a safetyAS-i participant
The function has three AS-i addresses
AS-i address
Description of the function
X
Output address (O1/O2)
Y
Input address (I1 - I4)
P
Diagnosis and parameter address
Each AS-i node (address) has 4 bit data (bidirectional) each
Bit
Meaning / Data bit
Master -> Node
Meaning / Data bit
Node -> Master
0
Output 1
Input 1
1
Output 2
Input 2
2
Output 3
Input 3
3
Output 4
Input 4
Below the data bits are each shown as a function of the address as follows:
Adress.Bit
Example for address X bit 1, which represents one input or output:
X.0 (Out1/In1)
5.1.2.1 General description of the AS-i functions and addressing of these
The module has an AS-i safety participant that fulfills 3 different functions.
Each function is described by an own AS-i address.
The addressing of the individual slaves is described in chapter 5.1.2.3.
5.1.2.1.1 Safe outputs
The participant has 2 safe outputs at the 1st address (in the following the address is described with X),
which are used in the function depending on the diagnostic setting for switching on and off including
reversing operation of a three-phase motor.
Function output
Bit (output)
Clockwise
X.0 (Out1) = 1 | X.1 (Out2) = 0
Anti-clockwise
X.0 (Out1) = 0 | X.1 (Out2) = 1
Motor off
X.0 (Out1) = 0 | X.1 (Out2) = 0

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5.1.2.1.2 Safe inputs
On the second address (the address is described as Y below) the node has
four inputs that are used in the function as follows:
Function
Bit (input)
Motor overload tripped
Y.0 = 1
Temperature switch, motor
Y.1 = 1
Automatic (auto) mode*1
Y.2 = 1 | Y.3 = 0
Manual (man) mode*1
Y.2 = 0 | Y.3 = 1
Motor off*1
Y.2 = 0 | Y.3 = 0
Current monitoring*2
Y.2 = 1 | Y.3 = 0
*1 optional with knob-operated control
*2 optional with current monitoring
*1 and *2 in combination not possible
5.1.2.1.3 Diagnosis
The node has a diagnostic address. This is exclusively used for parametrizing the AS-i node (the address is
described as P below).
The following settings can be made via the diagnostic address.
Diagnosis
Bit
Switches the clockwise and anti-clockwise function when release is given
P.0 = 1
Switches the clockwise function when release is given and X.0 (OUT1) = 1
Switches the anti-clockwise function when release is given and X.1 (OUT2) = 1
P.0 = 0
Release feedback for user via Y.3 (not used)
P.1 = 1
Y.3 Standard input (Manual operation via knob-operated control) *1
P.1 = 0
*1 optional with knob-operated control
The diagnostic parameter settings are made exclusively via the safety monitor software (ASIMON360 from
B+W).

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5.1.2.2 Setting parameters via the ASIMON360
5.1.2.2.1 Setting the clockwise/anti-clockwise function as a function of the OUT1/2 outputs
So that clockwise and counter-clockwise can be switched via the control independently of releasing the
safety function, the appropriate P.0 diagnostic flag must be set to 0 (Default value = 1).
The setting is only made via the ASIMON360 safety software in the hardware configuration of the
corresponding AS-i node, in this function of the BWU2173 safe node from B+W.
In order to be able to make this setting, the tick must be placed in the box next to "Show advanced settings".
Once this option is chosen, the additional "Option" tab is displayed.
The "Safe outputs need an additional …….." option must be ticked on the tab page so that clockwise/anti-
clockwise can be selected independently of the release.
5.1.2.2.2 Setting Y.3 as a standard input for the „manual mode…“ function
The setting is made in the "Standard I/O" tab. Here the input 1.Y1 must be configured to the value "Standard
Input" (optional with knob-operated control).

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5.1.2.3 Addressing the AS-i node (-K1)
Switch to select the operating mode
Normal operating status
Address X: Safe output (single address)
Address Y: 4E input slave (AB address)
Address P: Diagnostic slave (AB address)
Addressing jack (ADDR)
Addressing is directly on the component and the description in the document here is only using a manual
addressing unit.
Initial position
5.1.2.3.1 Programming AS-i address X for safe outputs
1. Set the switches on the unit to ON / PRG.
2. Set the required address Y using the manual addressing unit.
3. Monitor the programmed address using the manual addressing unit.
Warning!
It is essential to check the correct safety function of the unit in the installation!
5.1.2.3.2 Programming AS-i address Y of the 4E input slave
Programming the AB address (4E input slave):
1. Set the switches on the unit to SEL / PRG.
2. Set the required AB address using the manual addressing unit.
3. Monitor the programmed address using the manual addressing unit.
5.1.2.3.3 Programming AS-i address P for the diagnostic address
1. Set the switches on the unit to SEL / PRG.
2. Set the required AB address using the manual addressing unit.
3. Monitor the programmed address using the manual addressing unit.

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5.1.3 Motor protection ELR (-Q1)
5.1.3.1 Overview of component with description of the individual lamps and switches
5.1.3.2 Setting current limitation (parametrization –rated current setting)
Press the reset button (11) for longer than 6 s to enter the "Parameterization" operating mode. The
green PWR LED (7) flashes once.
To differentiate from other operating states, the LEDs are switched off for 0.3 s at intervals of 2 s in
parameter assignment mode.
Adjust the rated voltage of the drive using the 240°potentiometer (6).
The rated current is specified in 16 stages. The four LEDs display the set rated voltage.
Store the value by pressing the Reset button (11) again (non-volatile area of the data memory).
If you press the reset button for longer than 2 s (and less than 6 s), the set current is displayed for 3 s.
This function is only possible if the component is not triggered and there is no error on the component.
6Potentiometer for rated current
parametrization
7 LED PWR: Control supply voltage
8LED ERR: Message/fault
9LED L: Anti-clockwise
10 LED R: Clockwise
11 Reset-button

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5.1.3.3 Parametrization of the current value
Code
Nominal current [mA]
PWR
ERR
L
R
Fct. to 0.6A
Fct. to 2.4A
Fct. to
6.5A
0
0
0
0
75
180
1500
0
0
0
1
110
250
2000
0
0
1
0
145
410
2500
0
0
1
1
180
560
3000
0
1
0
0
215
710
3500
0
1
0
1
250
870
4000
0
1
1
0
185
1020
4500
0
1
1
1
320
1170
5000
1
0
0
0
355
1330
5500
1
0
0
1
390
1480
6000
1
0
1
0
425
1630
6500
1
0
1
1
460
1790
1
1
0
0
495
1940
1
1
0
1
530
2090
1
1
1
0
565
2250
1
1
1
1
600
2400

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6 Assembly
6.1 Housing dimensions
DESIGNATION
VALUE
UNIT
Size of construction (Width x
Height x Depth)
130 x 217 x 166
mm
Distance to be maintained
below
170
mm
Distance to be maintained
laterally
30
mm
installation type
screw fastening
installation position
vertical installation
6.2 Dimensional drawing

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6.3 Assembly of several modules next to each other
When assembling several module housings (MG) next to each other, minimum clearance of 30mm is
required; when assembling several module housings next to each other vertically, a minimum clearance
from the upper edge of the housing (MG3) to the lower edge of the housing (MG1) of 170 mm must be
complied with so that, first, the thermal characteristics are not affected and, second, so that the connecting
lines can be routed correctly.
MG
1
30mm
m
170mm
MG
MG
3

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7 Interface description
7.1 -X10 X-TEC15 male - Input 400V AC / 24V DC
7.2 -X11 M12 A- Coded - Communication AS-i
7.3 -X11 M12 A- Coded - Communication Parallel
7.4 -X20 X-TEC15 female - Output 400V AC
Pin A/B in interface -X20 is used for thermal monitoring of the motor temperature via a bimetal.

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8 Diagnosis
8.1 General description of Service Levels 1 and 2
8.1.1 Service Level 1
In Level 1, all possible causes of faults are described for which it is not necessary to open the module cover
(no specialist electrical knowledge required).
8.1.2 Motor (consumer) does not work
Are all the necessary connecting cables
--X10 400V input
-X20 400V output and
-X11 Communication bus (AS-i or parallel)
connected at the module and latched in position correctly?
Is the –X10 400V input cable properly connected to the intended power source and are all fuses switched
on there?
Is the –X20 400V output cable properly connected to the intended consumer?
Is the AS-i Bus connecting cable –X11 properly connected at the bus?
Is one of the properly connected connecting cables –X10, -X11 and –X20 damaged?
8.1.3 Service Level 2
In Service Level 2, the cover must be opened in order to evaluate the diagnostic displays of the individual
components.
Depending on the type of function, the components may be different and are described below.
No specialist electrical knowledge is required.
The safety guidelines in chapter 3 Safety must be observed.
When the module lid is open, diagnostic messages of the individual components can be read and evaluated
as follows
Component overview
Safe AS-i participant
Non-safe AS-i participant
Electronic load relay ELR
current monitoring
motor-protective circuit-breaker
line contactor