LS Control SpeedControl E 1045 User manual

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Fre
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quency Converter
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tion for SpeedControl E 1045
Drawing:
quency Converter
tion for SpeedControl E 1045
Drawing:
quency Converter
tion for SpeedControl E 1045
Drawing:
950
quency Converter
tion for SpeedControl E 1045
950
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206096_LSC
quency Converter
tion for SpeedControl E 1045
206096_LSC
quency Converter
tion for SpeedControl E 1045
206096_LSC
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ACIM_QuickGuideFunktion_ES1045_UK
quency Converter
.
tion for SpeedControl E 1045
Manufactured by: LS Control A/S
ACIM_QuickGuideFunktion_ES1045_UK
.
tion for SpeedControl E 1045
Manufactured by: LS Control A/S
http://www.lscontrol.com
ACIM_QuickGuideFunktion_ES1045_UK
tion for SpeedControl E 1045
Drawn by: FS and TJ
Manufactured by: LS Control A/S
http://www.lscontrol.com
Phone: +45 5550 5550
ACIM_QuickGuideFunktion_ES1045_UK
tion for SpeedControl E 1045
Date: 14/2
Drawn by: FS and TJ
Manufactured by: LS Control A/S
http://www.lscontrol.com
Phone: +45 5550 5550
ACIM_QuickGuideFunktion_ES1045_UK
tion for SpeedControl E 1045
Date: 14/2
Revision
Drawn by: FS and TJ
Manufactured by: LS Control A/S
http://www.lscontrol.com
Phone: +45 5550 5550
ACIM_QuickGuideFunktion_ES1045_UK
tion for SpeedControl E 1045
Date: 14/2
-
2014
Revision
:
1
Drawn by: FS and TJ
Manufactured by: LS Control A/S
http://www.lscontrol.com
Phone: +45 5550 5550
ACIM_QuickGuideFunktion_ES1045_UK
tion for SpeedControl E 1045
2014
1
Drawn by: FS and TJ
Manufactured by: LS Control A/S
http://www.lscontrol.com
Phone: +45 5550 5550
ACIM_QuickGuideFunktion_ES1045_UK

Quick Guide function for SpeedControl E 1045
LS Control A/S
Industrivej 12
DK – 4160 Herlufmagle Page 2
Content
Product description ..........................................................................................3
Technical specifications....................................................................................3
EMC ..................................................................................................................3
Warnings ..........................................................................................................4
Functions ..........................................................................................................5
Indicator lights..................................................................................................6
Modbus LED lights ........................................................................................6
Motor LED lights ...........................................................................................6
HW Stop Function LED lights ........................................................................6
Controller LED lights .....................................................................................7
DIP-switch and jumper settings for motor .......................................................8
Hz/Volt - curves ................................................................................................9
Elektrical / Mechanical installation.................................................................11
Mounting schematics .....................................................................................12

Quick Guide function for SpeedControl E 1045
LS Control A/S
Industrivej 12
DK – 4160 Herlufmagle Page 3
Product description
SpeedControl E 1045 is a frequency converter for control of standard asynchronous motors with 3 phase
or single phase supply. SpeedControl E 1045 is supplied in an IP54 sturdy metal housing for demanding
environments. The compact construction offers many mounting options. The construction is not equipped
with active cooling, the sound level is very low and the frequency converter is maintenance free. Descrete
ligt grey colour for reduction of heat absorption.
For information on Modbus control of the frequency converter, see LS Controls home page.
http://www.lscontrol.com
Technical specifications
E1045
-
37
0
W
E1045
-
75
0
W
E1045
-
150
0
W
Supply voltage
Uin = 230VAC ±10% - 50Hz Uin = 230VAC ±10% - 50Hz Uin = 230VAC ±10% - 50Hz
Supply current
Max. Iin = 4A Max. Iin = 6.3A Max. Iin = 10A
Supply power
Max. 370W Max. 750W Max. 1500W
Motor voltage
3 x AC - 0 – Uin 3 x AC - 0 – Uin 3 x AC - 0 – Uin
Motor
current
Max. 2,4A* Max. 4,0A* Max. 7,0A*
Motor frequency
0 – 100Hz 0 – 100Hz 0 – 100Hz
16Vdc output
100mA 100mA 100mA
10Vdc output
30mA 30mA 30mA
0
–
10V input
0 – 10V, Ri = 7 kOhm. 0 – 10V, Ri = 7 kOhm. 0 – 10V, Ri = 7 kOhm.
Alarm Relay
Max. 30Vdc/3A & 230VAC/3A Max. 30Vdc/3A & 230VAC/3A Max. 30Vdc/3A & 230VAC/3A
Temperatur
e
0 – 40°C 0 – 40°C 0 – 40°C
Modbus A
Net plus Net plus Net plus
Modbus B
Net minus Net minus Net minus
Modbus C
Net GND Net GND Net GND
* The motor current measuring is optimized for most precise reading around maximum motor current.
EMC
Frekvensomformeren (IP54) overholder standarden for elektriske motordrev med variabel hastighed.
Frekvensomformeren er klassificeret som et Power Drive System (PDS) af ”category C2” (EN 61800 – 3).
·EN 61800 – 3:2005 – Elektriske motordrev med variabel Hastighed – Del 3: EMC – produktstandard
med specifikke prøvningsmetoder.
·EN 61800 – 3/A1:2012 – Elektriske motordrev med variabel Hastighed – Del 3: EMC –
produktstandard med specifikke prøvningsmetoder.
·EN 61800 – 5 – 1:2007 – Elektriske motordrev med variabel Hastighed – Del 5 – 1: Sikkerhedskrav –
Elektrisk, termiske og energimæssige.
Ved køb af frekvensomformer i IP00, kan LS Control ikke garantere ovenstående standarder.

Quick Guide function for SpeedControl E 1045
LS Control A/S
Industrivej 12
DK – 4160 Herlufmagle Page 4
Warnings
The components of the power unit of the frequency converter are live when it is connected
to mains. Coming into contact with this voltage is extremely dangerous and may cause
death or severe injury. The control unit is isolated from the mains potential.
The motor terminals U, V, W are live when the frequency converter is connected to mains,
even if the motor is not running.
The control I / O terminals are isolated from the mains potential. However, the relay
output terminals may have a dangerous control voltage present even when the frequency
converter is disconnected from mains.
The earth leakage current of the frequency converters can exceed 3.5 mA AC. According to
standard EN61800-5-1, a reinforced protective ground connection must be ensured.
If the frequency converter is used as part of a machine, the machine manufacturer is
responsible for providing the machine with a main switch (EN 60204-1).
If the frequency converter is disconnected from mains while running the motor, it remains
live if the motor is energized by the process. In this case the motor functions as a generator
feeding energy to the frequency converter.
After disconnecting the frequency converter from mains, wait 5 more minutes before doing
any work on frequency converter connections.
The motor can start automatically after a fault situation, if the autoreset function has been
activated.
In a domestic environment this product may cause radio interference in which case
supplementary mitigation measures may be required.
Intended for use in first environment, that includes domestic premises, it also includes
establishments directly connected without intermediate transformers to a low-voltage
power supply network which supplies buildings used for domestic purpose.
Note! The frequency converter is only EMC compliant when supplied in IP54 model. If the
frequency converter is supplied in IP00 model, the customer will be responsible for EMC
compliance.
The frequency converter is sensitive to ESD (ElectroStatic Discharge). Handle with care. ESD
can cause damage to the frequency converter

Quick Guide function for SpeedControl E 1045
LS Control A/S
Industrivej 12
DK – 4160 Herlufmagle Page 5
Functions
Supply
The frequency converter is supplied by 230VAC ±10%. However it is possible to lower the voltage, but it
must be noted, that the power of the motor will be lowered as the main supply voltage decreases. It is not
recommended to use a supply less than 190VAC
Control Voltage
0 – 10 Vdc. Either by potentiometer or by external 0 – 10V signal. Control signal input is located on
terminal 6.
RUN Input
If the RUN input is activated (added to GND from internal supply) the frequency converter will start the
motor. The Run input is located on terminal 4.
DIR Input
If the DIR input is activated the frequency converter will change direction, but only when the motor is at a
stand still. The DIR input is located on terminal 3.
Alarm relay
The relay on the PCB will be activated when the motor is running.
LSC terminal
This input is designed for a software controlled thermo switch. As default, this input must be shortened
with GND. LSC input is located on Terminal 2
Temperature
The temperature function is set to ensure that if the frequency converter power unit registers an excess
temperature it will reduce the motor speed. However, the speed will never be reduced further than the
minimum speed. This motor speed reduction will happen slowly. Should the temperature continue to
increase, despite the speed reduction, the frequency converter will stop and indicate error.

Quick Guide function for SpeedControl E 1045
LS Control A/S
Industrivej 12
DK – 4160 Herlufmagle Page 6
Indicator lights
The PCB is equipped with a number of LED lights. LED1 to LED7.
Modbus LED lights
LED5 (red) and LED6 (green) are modbus LED lights. Please see page ”12” for LED positions.
LED6 flashes fast during communication.
LED5 has no function.
Motor LED lights
LED1 (red) and LED2 (green) are controlled by the circuit regulating the motor.
See section on ”Mounting Schematics” for LED positions.
Start
When the frequency converter is connected to mains, the following pattern is shown:
1. LED1 is off and LED2 is lit constantly => processor initialization.
2. After 5 – 10 seconds, LED1 flashes a number of times to indicate the motor selected by the DIP
switches. This also indicates that the motor in question has been initialized in the processor.
3. At last LED1 turns off and LED2 starts flashing.
Operation
When there are no errors LED2 will be flashing. LED2 flashes when the motor is running and when it is
stopped. This indicates that everything is running normally.
Errors
If an error is detected, the frequency converter will stop the motor, turn on LED1 and turn off LED2.
HW Stop Function LED lights
LED7 (red) is controlled by the HW Stop function. When it flashes it is indicating that the switch is closed
and the HW Stop Function is not blocking the Frequency Converter.
If LED7 (red) is on constantly, it is indicating that the Frequency Converter has been blocked by the HW
Stop Function, and that it will not be able to continue until the Supply Voltage has been removed long
enough for the Frequency Converter to completely turn off and on again.

Quick Guide function for SpeedControl E 1045
LS Control A/S
Industrivej 12
DK – 4160 Herlufmagle Page 7
Controller LED lights
LED3 (red) and LED4 (green) are controlled by the interface circuit controlling the I/O’s. See page ”12” for
LED positions.
Start
When the frequency converter is connected to mains, the following pattern is shown:
1. LED3 turns on and LED4 flashes fast.
2. After 5 – 30 seconds (when the power electronics have been initialized and indicated the motor
choice), LED3 will turn off and LED4 will flash slowly.
Operation
When there are no errors LED4 flashes slowly and LED3 is turned off. This pattern is shown both when the
motor is stopped and running. It indicates that everything is running normally.
Restart
When an error is detected and the frequency converter is waiting to restart, LED3 and LED4 will be flashing
at the same frequency. When restart is activated, a new start is initialized.
Errors
If an error is detected, the circuit will indicate the error by flashing LED3 and turn off LED4. At the same
time the modbus registers 03x0009 and 03x0010 will be set to a value corresponding to the error.
Modbus-register 03x0011 will be set, if the frequency converter is unable to restart and resume operation.
The following errors will be indicated by LED3 and the modbus registers 03x0009 and 03x0010:
Flash
LED3
03x0009
Error code
03x0010
Error code2
Error type
Description
1 0 1 Maximum temperature error. Has not been able to adjust motor, to prevent over temperature.
2 0 2 Motor Start Error. Has not been able to start motor.
3 0 4 Motor current error 1. Current limit exceeded for more than 4 minutes.
4 0 8 Motor current error 2. Current limit x 1,25 exceeded for more than 2 minutes.
5 0 16 Motor current error 3. Current limit x 1,50 exceeded for more than 1 minute.
6 0 32 Motor current error 4. Current limit x 2,00 exceeded for more than 10 seconds.
7 256 0 Motor gate kill error. High current peak detected.
8 1024 0 Motor phase loss error.
9 2048 0 Motor zero speed error.
10 4096 0 MCE error. This includes: over voltage, under voltage, regulating error.
11 32768 0 Thermo error. Thermo switch is open or thermistor is indicating too high temperature.

Quick Guide function for SpeedControl E 1045
LS Control A/S
Industrivej 12
DK – 4160 Herlufmagle Page 8
DIP-switch and jumper settings for motor
JUMPER
JP1: If JP1 is closed, the motor current is set for the smallest motor (e.g. 550W motors = 2,9A)
If JP1 is open, the motor current is set for the largest motor (e.g. 750W motors = 3,8A)
JP2: No function.
370W: JP1 closed – smallest motor – available soon
JP1 open – largest motor – available soon
550 - 750W: JP1 closed – smallest motor – 550W motors = 2,9A
JP1 open – largest motor – 750W motors = 3,8A
1,1 – 1,5kW: JP1 closed – smallest motor – 1,1kW motors = 4,9A
JP1 open – largest motor – 1,5kW motors = 7,0A
DIP-Switch
DIP1 = OFF and DIP2 = OFF ------- ramp up time = 5sec. and ramp down time = 15 sec.
DIP1 = ON and DIP2 = OFF ------- ramp up time = 15sec. and ramp down time = 30 sec.
DIP1 = OFF and DIP2 = ON ------- ramp up time = 15sec. and ramp down time = 60 sec.
DIP1 = ON and DIP2 = ON ------- ramp up time = 15sec. and ramp down time = 120 sec.
DIP3 = OFF and DIP4 = OFF ------- 3 phase motor with parable shaped Hz/voltage curve. See fig. 1.
DIP3 = ON and DIP4 = OFF ------- 3 phase motor with linear shaped Hz/voltage curve. See fig. 2.
DIP3 = OFF and DIP4 = ON ------- 1 phase motor with 50Hz fixed and variable voltage. See fig. 3.
DIP3 = ON and DIP4 = ON ------- 1 phase motor with 40 - 50Hz and variable voltage. See fig. 4.
Basic settings
Minimum frequency = 10Hz
Maximum frequency = 50Hz
Minimum Voltage on control signal = 1V
Maximums Voltage on control signal = 10V
1
2
3
4
ON
OFF
DIP
-
Switch
JP
1
JP2
Jumper

Quick Guide function for SpeedControl E 1045
LS Control A/S
Industrivej 12
DK – 4160 Herlufmagle Page 9
Hz/Volt - curves
3 phase motor with Parable shaped Hz/Voltage curve – Figure 1
Control signal 1 – 10 V controls the frequency from min. to max.
3 phase motor w/Linear shaped Hz/Voltage curve – Figure 2
Control signal 1 – 10 V controls the frequency from min. to max.
0
50
100
150
200
250
10 15 20 25 30 35 40 45 50
Voltage [V]
Frequency [Hz]
3 phase w/Parable curve
0
50
100
150
200
250
10 15 20 25 30 35 40 45 50
Voltage [V]
Frequency [Hz]
3 phase w/linear curve

Quick Guide function for SpeedControl E 1045
LS Control A/S
Industrivej 12
DK – 4160 Herlufmagle Page 10
1 phase motor with 50 hz and variable voltage – Figure 3
Control signal from 1 to 10V shown below.
1 phase motor with 40 - 50 hz and variable voltage – Figure 4
Control signal from 1 to 10V shown below.
0
50
100
150
200
250
10 15 20 25 30 35 40 45 50
Voltage [V]
Frequency [Hz]
1 phase w/50Hz and variable voltage
0
50
100
150
200
250
10 15 20 25 30 35 40 45 50
Voltage [V]
Frequency [Hz]
1 phase w/50Hz and variable voltage
1V
1
0
V
1V
5
V
1
0
V

Quick Guide function for SpeedControl E 1045
LS Control A/S
Industrivej 12
DK – 4160 Herlufmagle Page 11
Elektrical / Mechanical installation
Important
A time delay of approx. 5 - 30 sec will occur at start up. If the PCB is dismounted from the metal housing,
the warranty will be void. Before handling the frequency converter, it must have been disconnected from
supply power for at least 5 minutes.
Mounting
The frequency converter is cooled by passive air circulation. To avoid reduced operation or operation stops
due to overheating of the frequency converter, the frequency converter must be mounted vertically on a
metal plated wall with the cable glands facing downwards. The frequency converter must be mounted
with space around it to ensure sufficient cooling by allowing free circulation of air.
Do not place the frequency converter in a cupboard unless it is well ventilated. The ambient temperature
must not exceed 40°C, and the frequency converter must not be exposed to direct sunlight.
Supply
The frequency converter is supplied by mains (230VAC ±10%) with minimum 3 x 1.5 mm2 cable. The
distance between supply cable and motor cable must be as long as possible (> 30 cm). If it is necessary to
cross the power cable and the motor cable, this must be done at an angle of 90°. The PE-conductor from
the motor must be longer than L and N.
Due to relatively high leakage currents in the frequency converter and the motor, the frequency converter
and the motor must always be properly grounded in accordance with national and local regulations. The
ground conductor should be as short as possible to avoid high frequency radiation.
Motor
The motor is connected to the frequency converter by minimum 4 x 1.5 mm2 shielded cable. The total
cable length must not exceed 20 m, keep it as short as possible. Long cables may cause function failure.
The motor cable must be shielded and be mounted correctly in the metal gland to minimize electrical
noise from the motor. The PE conductor must be longer than U, V and W. If the motor is rotating in the
wrong direction, change the position of two of the motor cables.
Signal cables
The distance between the signal cable and the motor cable and supply cable must be as long as possible (>
30 cm). If the signal cable crosses the motor cable or the supply cable, it must be done at an angle of 90°.
The signal cable must be shielded to GND or PE.
Current limits
The current limits are controlled by Jumper 2. If JP2 is closed, the motor current will be adjusted for
operation of 550W motors (2,9A). If JP2 is open, the motor current will be adjusted for operation 750W
motors (3,8A).

Quick Guide function for SpeedControl E 1045
LS Control A/S
Industrivej 12
DK – 4160 Herlufmagle Page 12
Mounting schematics
Single phase motors are connected between 2 of the 3 phases out of the frequency converter.
Check the place of installation for any special requirements and precautions which must be observed
during installation, commissioning or operation. The frequency converter must be supplied through a
mains switch with at least 3mm breaker space between all conductors according to IEC364. The fuse
installed in the electrical switchboard must be 13A or less for E1045-1500 and 16A or less for E1045-2000.
The frequency converter must always be connected to yellow/green grounding conductor (PE) in supply.
If the frequency converter is connected to an installation with a residual current device as an extra
protection, the device must be marked with the following symbol: HPFI/PFI
Note:
If LSC is not used for Thermal
switch, terminals 1 & 2 must be
shortened
If terminals 16 and 17 (HW Stop
Switch) are not used, these
terminals must be shortened.
Jumper
JP2 JP1
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