Lucent Technologies Lineage 2000 User manual

Lineage®2000
100-Ampere, 60-Hertz
Ferroresonant Rectifier
J85503A-1
Product Manual
Select Code 169-790-119
Comcode 107021818
Issue 6
October 1998
© 1998 Lucent Technologies

Product Manual
J85503A-1
Select Code 169-790-119
Comcode 107021818
Issue 6
October 1998
Lucent Technologies
Lineage®2000
100-Ampere, 60-Hertz
Ferroresonant Rectifier
Notice:
Every effort was made to ensure that the information in this
document was complete and accurate at the time of printing.
However, information is subject to change.
©1998 Lucent Technologies
All Rights Reserved
Printed in U.S.A.

Lucent Technologies Lineage®2000 100A Ferroresonant Rectifier J85503A-1
Issue 6 October 1998 Table of Contents - 1
Table of Contents
1 Introduction
General Information 1-1
Customer Training 1-1
Customer Service 1-1
Technical Support 1-2
Product Repair and Return 1-2
Warranty Service 1-2
2 Product Description
Overview 2-1
Ferroresonant Technology 2-1
Standard Features 2-2
Additional Features 2-4
Circuit Modules 2-5
Front Panel Controls and Indicators 2-10
Alarm and Control Flow 2-12
Physical, Thermal, and Electrical Specifications 2-13
3 Ordering Information
Options 3-1
4Safety
Admonishments 4-1
Safety Statements 4-1
Precautions 4-2
Warning Statements and Safety Symbols 4-4
5 Installation
Introduction 5-1
Safety 5-1
Preparing for Installation 5-1
Handling Equipment 5-1
Bay Mounting 5-2

Lucent Technologies Lineage®2000 100A Ferroresonant Rectifier J85503A-1
2 - Table of Contents Issue 6 October 1998
Heat Dissipation 5-2
AC Input Power 5-2
DC Output Power 5-4
Installation Tools 5-4
Unpacking 5-5
Installing or Adding a Rectifier 5-10
Install AC Power Cables 5-10
Install DC Power Cables 5-11
Install Plant Control Cable Assembly for a
Lucent Technologies Controller 5-12
Converting AC Voltage 5-14
Converting DC Output Polarity 5-15
Negative Output (Positive Ground) to Positive
Output (Negative Ground) 5-16
Positive Output (Negative Ground) to Negative
Output (Positive Ground) 5-16
Initial Battery Charging (Optional) 5-17
6 Testing
Introduction 6-1
Precautions 6-1
Tools and Test Equipment 6-2
Battery Plant Simulator Test Set 6-2
Test Load Connection 6-2
Initial Conditions for Testing Off Line 6-4
Testing Off Line 6-6
Startup 6-6
Regulation (NL/FL) Test (Off Line) 6-7
Rectifier Failure Alarm/Fuse Alarm Test (Off Line) 6-7
Current Limit Test (Off Line) 6-7
Phase Failure Test (Off Line) 6-8
Backup High Voltage Shutdown (HVSD) Test
(Off Line) 6-9
Control (TR) Test 6-9
Selective High Voltage Shutdown (SHVSD) and
Restart 6-10
Meter Calibration Test (Off Line) 6-10
Off-Line Test Completion 6-10
Bringing Rectifier On Line 6-11
Testing On Line 6-13
Regulation (NL/FL) Test (On Line) 6-13
Rectifier Failure Alarm/Fuse Alarm Test (On Line) 6-14
Current Limit Test (On Line) 6-15
Isolated Current Measuring (VI) Test (MCS or
Galaxy Controller) 6-15

Lucent Technologies Lineage®2000 100A Ferroresonant Rectifier J85503A-1
Issue 6 October 1998 Table of Contents - 3
Phase Failure Test (On Line) 6-17
Backup High Voltage Shutdown (HVSD) Test
(On Line) 6-17
Meter Calibration Test (On Line) 6-18
Adjust Rectifiers to Float Voltage 6-19
Adjust Rectifiers Individually 6-19
Adjust Rectifiers as a Group 6-20
7 Troubleshooting and
Adjustments
Introduction 7 - 1
Remove Rectifier from Service 7 - 1
Diagnostics and Troubleshooting 7 - 2
Adjustments 7 - 5
Clear Rectifier Failure Alarm (RFA) 7 - 5
Calibrate CM3 Digital Meter 7 - 6
Adjust Isolated Current Measuring Circuit (VI) 7 - 8
Adjust Current Limit 7 - 10
Restore Rectifier to Service 7 - 10
8 Spare Parts and Replacement Procedures
Ordering Circuit Modules 8 - 1
Handling Circuit Modules 8 - 1
Electrostatic Discharge 8 - 2
Modifying the CM1 Option Board 8 - 3
Spare Fuses 8 - 4
Replacing Circuit Modules 8 - 4
Replace CM1 Option Board 8 - 4
Replace CM2 Control Board 8 - 5
Replace CM3 Digital Meter Board 8 - 7
General Considerations for Replacing Components 8 - 8
Replacing Components 8 - 12
Output Volts Adjustment Potentiometer 8 - 12
DC Output Circuit Breaker, CBA1 and CBA1 Bracket 8-12
Protective Shield 8 - 12
Transformer (T3) 8 - 13
K1 Contactor Relay 8 - 13
K2 or K3 Relay (Contactors) 8 - 13
AC Inductors (L1 or L2) 8 - 13
CA1 Board (Snubber Network) 8 - 14
Thyristors (Q1 or Q2) 8 - 14
AC Capacitors (C5 or C7) 8 - 14
Diode Heat Sink Assembly 8 - 15

Lucent Technologies Lineage®2000 100A Ferroresonant Rectifier J85503A-1
4 - Table of Contents Issue 6 October 1998
DC Inductors (L3 or L4) 8 - 15
DC Capacitors (C1, C2, or C3/C4) 8 - 16
Main Transformers (T1 or T2) 8 - 17
Rectifier Diode Test and/or Replacement 8 - 17
Heat Shrink Removal 8 - 19
Disconnecting a Rectifier 8 - 19
9 Product Warranty

Lucent Technologies Lineage®2000 100A Ferroresonant Rectifier J85503A-1
Issue 6 October 1998 List of Figures - 1
List of Figures
Figure 2-1: Location of Circuit Modules 2-6
Figure 2-2: CM1 Option Board Showing White Test
Clip Connection and Removable Straps K and M 2-7
Figure 2-3: CM2 Control Board Showing Test Clip
Connections and Other Component Details 2-8
Figure 2-4: Partial Sketch of CM3 Digital Meter Board 2-9
Figure 2-5: Control Panel on the J85503A-1 Rectifier 2-10
Figure 2-6: Signal Flow between Rectifier and Lucent
Technologies Controller 2-13
Figure 5-1: Four Views of the J85503A-1 Rectifier 5-6
Figure 5-2: Front View of J85503A-1 Rectifier with Door
Open 5-7
Figure 5-3: AC Input Components Mounted on the
Upper Left Side of the J85503A-1 Rectifier Behind
the Protective Shield 5-8
Figure 5-4: Output Polarity Conversion and
Component Detail on Bus Bar Assembly 5-9
Figure 6-1: Battery Plant Simulator Test Set 6-3