Graco Xtreme L085C1 Use and care manual

Repair - Parts
Xtreme® Lowers
High volume lowers for protective coatings. For professional use only.
See page 3 for model information. See page 34 for maximum working pressure.
Important Safety Instructions
Read all warnings and instructions in this
manual and related manuals before using
the equipment. Save these instructions.
TI8630b
Model L220C1 Lower without FilterModel L220C2 Lower with Built-in Filter
TI8405a
311762ZAP
EN

Related Manuals
2 311762ZAP
Contents
Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Component Identification . . . . . . . . . . . . . . . . . . . . 6
Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Service Built-in Filter . . . . . . . . . . . . . . . . . . . . . 14
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
XP Sprayer Lower Models
36cc, 48cc, 54cc, 58cc, 72cc, 85cc, 90cc,
97cc, and 115cc . . . . . . . . . . . . . . . . . . . . . 16
XP Sprayer Lower Models
145cc, 180cc, 220cc, 250cc, and 290cc . . 19
Xtreme, e-Xtreme, and King Sprayer Lower Models
85cc 115cc, 145cc, 180cc, 220cc, 250cc,
and 290cc . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Repair Kits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Repair Kits - Graco Formulated
UHMWPE/Leather . . . . . . . . . . . . . . . . . . . . 27
Repair Kits - PTFE . . . . . . . . . . . . . . . . . . . . . . . 28
Repair Kits - Graco Formulated
UHMWPE/PTFE. . . . . . . . . . . . . . . . . . . . . . 29
Kits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Ceramic Balls. . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Outlet Housing Mounting Hole Layout . . . . . . . . . 33
Technical Specifications . . . . . . . . . . . . . . . . . . . . 34
California Proposition 65 . . . . . . . . . . . . . . . . . . . . 35
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 36
Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 36
Related Manuals
Manual in
English Description
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3A8126 King® Electric Sprayer, E60/E50, Haz Loc
3A8477
King Electric Sprayer, E70/E60, Non-Haz
Loc
311164 Xtreme Packages Instructions and Parts
3A0420 XPTM Sprayer Operation
311238 NXT® Air Motor Instructions and Parts
311239
Air Control Modules for NXT Air Motors
Instructions and Parts
334645
Xtreme XL Packages, Instructions and
Parts
Xtreme Lower Repair Kits
406882
Filter Seal and Cap Conversion Kit,
Instructions-Parts
406879 XP 36cc Lower, Repair-Parts
406880 XP 48cc Lower, Repair-Parts
406990 XP 54cc Lower, Repair-Parts
406881 XP 58cc Lower, Repair-Parts
406991 XP 72cc Lower, Repair-Parts
406888 XP/Xtreme 85cc Lower, Repair-Parts
406992 XP 90cc Lower, Repair-Parts
406993 XP 97cc Lower, Repair-Parts
406889 XP/Xtreme 115cc Lower, Repair-Parts
406890 XP/Xtreme 145cc Lower, Repair-Parts
406891 XP/Xtreme 180c Lower, Repair-Parts
406892 XP/Xtreme 220cc Lower, Repair-Parts
406893 XP/Xtreme 250cc Lower, Repair-Parts
406894 XP/Xtreme 290cc Lower, Repair-Parts

Models
311762ZAP 3
Models
Check the
identification plate
(ID) on your lower
for the 6-digit part
number of your
lower. Use the
following matrix to
define the
construction of your lower, based on the six digits. For example,
Lower Part Number L180C1 represents the lower (L), output
volume (180), carbon steel construction (C), and no filter with
Xtreme Seal™ packing stack (1).
To order replacement parts, see Parts, starting on page 16.
NOTE: For maximum fluid working pressures, see Technical
Specifications, page 34.
★
Models with a 5.9 in. bolt pattern; see page 33.
XP proportioner models with inlet spring and no purge valve.
* See
Repair Kits , page 27, for packing material details.
† Includes rupture disc.
Note: Not all options are available in all sizes.
ID TI8405a
L180 C 1
First Digit
Second, Third, and
Fourth Digits Fifth Digit Sixth Digit
Lower Volume (cc) Material
Integrated
Filter
UHMWPE and
Leather Packing
Set*
PTFE Packing
Set*
UHMWPE/PTFE
Packing Set*
L
(lower)
36★C Carbon Steel 0
48★1
54★2
58★3
72★4
85★5
†
90★6
†
97★7
115★8
†
145 9
†
14A★L
†
180 N
†
18A★
220
22A★
22H
22X★
250
25H
25A★
290
29A★
29H
145
180
220 M Max Life 2
290
Part Description Packings
24N942 290 Xtreme carbon steel, with
hard chrome rod
X-Tuff Packing
Set
25A710
† 250 Xtreme for high temperature
application
Tuff Stack
Packing Set

Warnings
4 311762ZAP
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The
exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk.
Refer back to these warnings. Additional, product-specific warnings may be found throughout the body of this manual
where applicable.
WARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. Paint or solvent
flowing through the equipment can cause static sparking. To help prevent fire and explosion:
• Use equipment only in well-ventilated area.
• Eliminate all ignition sources, such as pilot lights, cigarettes, portable electric lamps, and plastic drop
cloths (potential static sparking).
• Ground all equipment in the work area. See Grounding instructions.
• Never spray or flush solvent at high pressure.
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes
are present.
• Use only grounded hoses.
• Hold gun firmly to side of grounded pail when triggering into pail. Do not use pail liners unless they
are anti-static or conductive.
•Stop operation immediately if static sparking occurs or you feel a shock. Do not use equipment until
you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
SKIN INJECTION HAZARD
High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like
just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.
• Do not spray without tip guard and trigger guard installed.
• Engage trigger lock when not spraying.
• Do not point gun at anyone or at any part of the body.
• Do not put your hand over the spray tip.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Follow the Pressure Relief Procedure when you stop spraying and before cleaning, checking, or
servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses and couplings daily. Replace worn or damaged parts immediately.

Warnings
311762ZAP 5
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Specifications in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical
Specifications in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For
complete information about your material, request Safety Data Sheets (SDSs) from distributor or
retailer.
• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine
manufacturer’s replacement parts only.
• Do not alter or modify equipment. Alterations or modifications may void agency approvals and create
safety hazards.
• Make sure all equipment is rated and approved for the environment in which you are using it.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
MOVING PARTS HAZARD
Moving parts can pinch, cut or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Equipment can start without warning. Before checking, moving, or servicing equipment, follow the
Pressure Relief Procedure and disconnect all power sources.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
• Read Safety Data Sheets (SDSs) to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
PERSONAL PROTECTIVE EQUIPMENT
Wear appropriate protective equipment when in the work area to help prevent serious injury, including
eye injury, hearing loss, inhalation of toxic fumes, and burns. Protective equipment includes but is not
limited to:
• Protective eyewear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.
WARNING

Component Identification
6 311762ZAP
Component Identification
(Shown with Built-in Filter)
Key:
A Displacement Rod
B Packing Nut
C Throat Cartridge
D Outlet Housing
E Locking Pin
F Cylinder
G Drain/Purge Valve (not on XP Lowers)
H Inlet Housing
J Fluid Outlet
K Optional Fluid Outlet (for second spray gun; not on
XP Lowers)
L Pipe Plug (non-filtered outlet)
M Fluid Filter
N Over Pressure Rupture Disc (for 36cc–145cc only)
A
B
C
D
E
G
H
J
K
L
M
TI8404b
F
XP Sprayer Xtreme Lowers and
e-Xtreme Sprayer Lowers
A
B
C
D
E
H
L
N
F
M
r_b058C0_311762_6
◆e-Xtreme Sprayer Lowers use opposite locations
for the pipe plug and rupture disc. The pipe plug is
installed at location (N), and the rupture disc is
installed at location (L).

Repair
311762ZAP 7
Repair
Required Tools
• Set of adjustable wrenches
• Torque wrench
• Rubber mallet
• Arbor press
• Soft wooden block (approx. 1 square ft in size)
• Large vise with soft jaws
• Thread lubricant
• Petroleum jelly
• Anti-seize lubricant
Disassembly
Lay out all removed parts in sequence to ease
reassembly. Clean all parts with a compatible solvent
and inspect them for wear or damage.
NOTE: Repair kits are available to replace the throat (3)
and piston (4) packings, and to replace the o-rings and
cylinder seals. For best results, use all new parts in the
kit. Kit parts are marked with an asterisk, for example
(25*). These kits can also be used to convert the lower
to different packing materials. See the Packing Kits
sections.
1. Follow the Pressure Relief Procedure detailed in
your sprayer manual, Related Manuals, page 2.
2. Disconnect lower from motor as illustrated in your
system manual, Related Manuals, page 2. If you have
a cart mounted system, tip cart up to service lower
on cart.
3. For lowers with built-in filters, loosen and remove
both top filter cap (20) and bottom filter cap (26).
See Service Built-in Filter, page 14.
4. Loosen and remove inlet housing (14) from lower
cylinder (11).
5. Press inlet ball (16) out from bottom of inlet housing
(14) (take care not to damage seat (18) to remove
entire inlet ball guide assembly.
NOTE: On model L180C7 only, shims (17) will be
below inlet ball guide (15).
a. For Xtreme Lowers: Remove inlet ball, bottom
o-ring (27*), and seat. Then remove remaining
o-rings from top and bottom grooves of inlet ball
guide (15).
b. For XP Lowers 115 and smaller: Remove
spring, inlet ball, bottom o-ring, and shims. Then
remove remaining o-rings from top and bottom
grooves of inlet ball guide (15).
TI8267b
20
26
FIG. 1: Disassemble Xtreme Lowers
FIG. 2: Disassemble XP Lowers 115 and smaller
TI8286a
11
14
TI8287a
}
17
27*
15
27*
14
16*
18
}
17
27*
15
27*
14
16*
18
r_b036C0_311762_8

Repair
8 311762ZAP
c. For XP Lowers 145cc and larger: Remove
inlet ball, bottom o-ring, and shim. Then remove
remaining o-rings from top and bottom grooves
of inlet ball guide (15).
6. Stand lower upright in large vise. Using a rubber
mallet, loosen, but do not remove packing nut (2).
7. Remove locking pin (10) from lower cylinder (11).
8. Unscrew and lift outlet housing (8) straight up off
cylinder. Be careful not to scratch displacement rod
(1).
9. Remove cartridge assembly. Remove o-ring (27* or
29*) from bottom of outlet housing (8), and then
unscrew packing nut (2) from packing cartridge (7).
Remove female gland, male gland, v-packings (3),
and spring from packing cartridge (7).
FIG. 3: Disassemble XP Lowers 145cc and larger
WLD






TI8274a
2
TI8269a
10
NOTICE
To reduce the possibility of costly damage to
displacement rod (1) and lower cylinder (11), first
place lower cylinder on a soft block of wood. Always
use a rubber mallet or an arbor press to drive the
displacement rod out of the lower cylinder. Never use
a hammer to drive the rod out. Damage to the rod
end will shorten pump life.
TI8309b
8
1
TI8467a
2
3
7
8
}
32*
Female Gland
Male Gland
Spring

Repair
311762ZAP 9
10. Stand lower cylinder (11) upright on a wooden block.
Using a rubber mallet or an arbor press, drive
displacement rod (1) out of the bottom until the
piston comes free. Pull the rod and piston from the
cylinder, being careful not to scratch the rod or
cylinder.
11. Inspect outer surface of displacement rod (1) and
inner surface of lower cylinder (11) for scoring or
wear; replace if damaged.
12. Put flats of piston valve (13) in a vise. Use a wrench
to loosen displacement rod (1) from piston valve.
13. Remove displacement rod from piston valve. Be
careful that piston ball (12*) does not fall as you
separate piston valve and rod.
14. Remove glands and v-packings (4) from piston
valve (13). Inspect piston ball (12*) and piston valve
for wear or damage.
15. Clean all parts with a compatible solvent.
TI8305a
1
11
TI8298a
1
13
TI8299a
12*
TI8300a
13
{
4
12*

Repair
10 311762ZAP
Reassembly
1. Replace female gland on piston valve (13). Install
the five v-packings (4) one at a time with lips facing
up. Refer to the Packing Kits sections for the correct
packing order for your lower. Install the male gland.
NOTE: To convert the lower to a different packing
material, see the Packing Kits sections. For best results,
soak leather packings in oil before reassembly.
2. Ensure there are no burrs or debris on mating
threads of displacement rod (1) and piston valve
(13). Apply anti-seize lubricant to threads and
mating surfaces of displacement rod and piston
valve.
3. Place flats of piston valve in a vise. Place piston ball
(12*) on piston valve.
4. Screw displacement rod (1) onto piston valve (13),
and hand tight. Then torque per table on page 13.
NOTE: Position crowfoot of torque wrench at a 90°
angle to ensure accurate torque values.
5. To reinstall displacement rod (1) into lower cylinder
(11), first lubricate piston packings (4). Then, with
piston end facing down, lower rod into cylinder. Start
piston into cylinder as much as possible, then drive
rod and piston the rest of the way into the cylinder
with an arbor press or rubber mallet.
TI8461a
{
4
13
Female Gland
Male Gland
TI8462a
1
12*
13
Apply anti-seize
lubricant to threads
before torquing.
NOTICE
To reduce the possibility of costly damage to
displacement rod (1) and lower cylinder (11), first
place lower cylinder on a soft block of wood. Always
use a rubber mallet or an arbor press to drive the
displacement rod into the lower cylinder. Never use a
hammer to drive the rod.
TI8303a
1
13
TI8305a
1
11

Repair
311762ZAP 11
6. Lubricate inside of packing cartridge (7), outside
threads of packing nut (2), and throat packings (3).
Install packing cartridge into housing. Place male
gland and spring in packing cartridge. Install the
seven v-packings one at a time with lips facing
down. Refer to the Packing Kits sections for the
correct packing order for your lower. Install female
gland. Then, reassemble packing nut (2), but do not
tighten.
NOTE: To convert lower to a different packing material,
see Packing Kits sections. For best results, soak leather
packings in oil before reassembly.
7. Screw lower cylinder (11) onto outlet housing (8)
until it bottoms out. Use a wrench to tighten lower
cylinder. Back off as little as possible until hole in
housing lines up with flat on cylinder. Insert locking
pin (10) into cylinder.
8. Assemble inlet housing.
a. For XP Lowers 115cc and smaller: Install seat
(18), two shims (17), inlet ball (16), spring (43),
and one o-ring (27) into inlet housing (14).
b. For XP Lowers 145cc and larger: Install seat
(18), shim (17), inlet ball (16), spring (43), and
one o-ring (27) into inlet housing (14).
ti8467b
2
3
7
8
}
❊ Blue o-ring for 220cc, 250cc, 290cc lowers.
32*❊
Female Gland
Male Gland
Spring
TI8278a
8
10
11
}
17
27*
15
27*
14
16*
18
r_b036C0_311762_8
43
WLD







Repair
12 311762ZAP
c. For Xtreme Lowers: Install inlet seat (18), inlet
ball (16), and one o-ring (27*) into inlet housing
(14).
9. Lubricate and install o-rings (27*) in top and bottom
grooves of inlet ball guide (15).
10. On model L180C7, L145CP and L145CR only,
install shims (17) into inlet housing (14), then press
inlet ball guide (15) into inlet housing (14).
11. On all models except L180C7,
press inlet ball
guide (15) into inlet housing (14) and install
shims (17).
NOTE: Shims (three maximum) can be assembled
either for short ball travel or long ball travel. See FIG. 4
for an example of each.
12. Thread inlet housing (14) onto lower cylinder (11).
Torque to 140-150 ft-lb (189-203 N•m).
13. Using torque wrench, torque packing cartridge (7)
to outlet housing (8). Torque to 140-150 ft-lb
(189-203 N•m).
14. Insert packings in correct orientation; see Parts,
page 16. Install packing nut (2) and torque to the
value in the table below.
TI8290a
27*
14
16
18
{
17
15
17
{
15
ti8746a
17
{
15
ti8745a
FIG. 4: Shim Configuration for lowers without inlet
spring
TI8290a
}
17*
27*
15
27*
14
Shortest Ball Travel Longest Ball Travel
TI8745a TI8746a
◆❖✚
◆ Factory set configuration or optimum pump change
over.
❖ Shims can be configured to change ball travel length.
Use longer ball travel length for higher viscosity fluids.
✚ Optional inlet ball spring kit available. Use to improve
change over rate with longer ball travel configurations.
See
Kits , page 30, for more information.
2(see table)
TI8279b
8
7
(Torque to 140-150 ft-lb)

Repair
311762ZAP 13
Required Torque
15. For lowers with built-in filter, see Service Built-in
Filter, page 14, if filter needs service. Then reinstall
both top filter cap (20) and bottom filter cap (26).
16. Reconnect lower to air motor. See your system
manual, Related Manuals, page 2.
Pump Throat Packing (2) Piston Valve (13)
L036C0 70-80 ft-lb
(95-108 N•m)
85 ft-lb
(114 N•m)
L048C0 70-80 ft-lb
(95-108 N•m)
L054C0 70-80 ft-lb
(95-108 N•m)
L058C0 70-80 ft-lb
(95-108 N•m)
L072C0 70-80 ft-lb
(95-108 N•m)
125 ft-lb
(168 N•m)
L085C0
L085C1
L085C2
L085C3
L085C4
70-80 ft-lb
(95-108 N•m)
L090C0 70-80 ft-lb
(95-108 N•m)
L097C0 70-80 ft-lb
(95-108 N•m)
L115C0
L115C1
L115C2
L115C3
L115C4
L115C5
L115C6
70-80 ft-lb
(95-108 N•m)
L145C0
L145C1
L145C2
L145CL
L145CN
L145C8
L14AC1
L145M2
L145CP
L145CR
L145C3
L145C4
70-80 ft-lb
(95-108 N•m)
L180C0
L180C1
L180CL
L180CN
L180C2
L18AC1
L180M2
L180C3
L180C4
L180C7
L180C9
125
(168 N•m)
L220C0
L220C1
L220C2
L22AC1
L22HC1
L22CH2
L22XC0
L220M2
L220C3
L220C4
L220C7
L220C9
125 ft-lb
(168 N•m)
200 ft-lb
(269 N•m)
L250C0
L250C1
L250C2
L250C8
L25HC1
L25HC2
25A710
L250C3
L250C4
L25AC4
125 ft-lb
(168 N•m)
L290C0
L290C1
L290C2
L29AC1
L29HC1
L29HC2
L290M2
24N942
L290C3
L290C4
L290C7
125 ft-lb
(168 N•m)
Pump Throat Packing (2) Piston Valve (13)
TI8281b
20
26

Repair
14 311762ZAP
Service Built-in Filter
Select models have a built-in filter in the lower housing.
Disassembly
To remove and clean the built-in filter:
1. Follow the Pressure Relief Procedure detailed in
your sprayer manual, Related Manuals, page 2.
2. Use wrench to loosen and remove top filter cap
(20).
3. Remove o-ring (59*), strainer (23), and filter support
(24).
4. Use wrench to loosen and remove bottom filter cap
(26). Remove o-rings (22*, 25*).
5. Replace o-rings (22*, 25*), strainer (23), and filter
support (24).
NOTE: O-rings take a set at high pressures. Always
replace the o-rings once the filter caps have been
removed.
6. Remove pipe plug (49), and use brush or drill to
clean port as necessary.
TI8292a
20
TI8293a
59*
24
23
TI8463a
26
25*
22*
TI8747a

Repair
311762ZAP 15
Reassembly
To reassemble the built-in filter:
NOTE: Lubricate all o-rings before installation.
1. Install o-rings (22*, 25*) onto bottom filter cap (26).
Then use wrench to reassemble and tighten bottom
filter cap. Torque to 40-60 ft-lb (52-82 N•m).
2. Reassemble o-ring (59*) onto top filter cap (20).
Install strainer (23), and filter support (24) in top
filter cap. Then use wrench to install and tighten top
filter cap. Torque to 40-60 ft-lb (52-82 N•m).
NOTE: 36cc through 115cc Xtreme pump lowers no
longer use the short filter screens (23) or supports (24).
See page 31 for details.
NOTICE
To prevent leaking, ensure that the proper repair
components are used for the appropriate series
pump. See Filter Cap Repair Kit, 24F975, page 31,
for more information.
TI8294a
26
25*
22* thin
medium
TI8402a
TI8464a
20
24
59*
23
thick
pin faces
up
slot is on bottom
open end
down
pin hole
faces up

Parts
16 311762ZAP
Parts
XP Sprayer Lower Models
36cc, 48cc, 54cc, 58cc, 72cc, 85cc, 90cc, 97cc, and 115cc
ti32087a
19*
20
21
23
24
4
1
2
59*
}
7
3* (Throat)
2
8
10
54
26
25*
4
22*
9*
29*
11
56
12*
(Piston)
4*
{
1
{
17
18
Torque per specifications in table on page 13.
Torque to 140-150 ft-lb (189-203 N•m).
Torque to 40-60 ft-lb (52-82 N•m).
Apply lubricant to threads before assembly.
Torque to 45-55 ft-lb (61-75 N•m).
Ensure orifice of rupture disc points down.
1
2
4
5
6
7
27*
15
43*
16*
27*
14
2
* Parts included in repair kits.
See Repair Kits sections.
†Thick, medium, and thin refers to the relative
cross-section thickness of the o-ring seals.
49 ✖
32*
6
1
6
5
5
15
13
medium†
thin†
thin†
thin†
medium†
thick†
55 7

Parts
311762ZAP 17
36cc, 48cc, 54cc, 58cc, and 72cc XP Models
▲ Replacement safety labels, tags, and cards are
available at no cost.
* Parts included in repair kits.
† See page 31 to verify correct part numbers.
Part numbers listed are for bulk quantities. Individual
quantities are included in repair kits. See Repair
Kits starting on page 27.
Ref. Descriptions
36cc 48cc 54cc 58cc 72cc
Qty.L036C0 L048C0 L054C0 L058C0 L072C0
1 ROD, displacement 16D458 16D459 16J900 16D460 16J901 1
2 NUT, packing 16D468 16D468 16D468 16D468 15K029 1
3* PACKINGS, stack; throat See Repair Kits starting on page 27. 1
4* PACKINGS, stack; piston See Repair Kits starting on page 27. 1
7 CARTRIDGE, packing, throat 16D467 16D467 16D467 16D467 16K490 1
8 HOUSING, outlet 15F659 15F659 15F659 15F659 15F659 1
9* O-RING, top cylinder; PTFE, medium (10 pack) 288067 288067 288067 288067 288067 1
10 PIN, self-locking 244826 244826 244826 244826 244826 1
11 CYLINDER, lower 16D469 16D470 16J906 16D471 16J907 1
12* BALL, piston (pack of 3) 262485 262485 262485 262485 262741 1
13 VALVE, piston 16D464 16D464 16D464 16D464 16K068 1
14 HOUSING, inlet 15F667 15F667 15F667 15F667 15F667 1
15 GUIDE, ball, inlet 16D472 16D472 16D472 16D472 16D472 1
16* BALL, inlet (pack of 3) 244899 244899 244899 244899 244899 1
17 SHIM, inlet, ball guide (pack of 9) 288064 288064 288064 288064 288064 2
18 SEAT, inlet 15F665 15F665 15F665 15F665 15F665 1
19* PLUG, throat seal (pack of 10) 247393 247393 247393 247393 247393 1
20
†
CAP, filter, top 16M461 16M461 16M461 16M461 16M461 1
21 SPRING, compression 171941 171941 171941 171941 171941 1
22*
†
O-RING, filter; thin, PTFE (10 pack) 244895 244895 244895 244895 244895 1
23 STRAINER, 30 mesh screen; see page 30 for more options 224458 224458 224458 224458 224458 1
24 SUPPORT, filter 186075 186075 186075 186075 186075 1
25*
†
O-RING, filter; medium, PTFE (10 pack) 262484 262484 262484 262484 262484 1
26
†
CAP, filter 16M462 16M462 16M462 16M462 16M462 1
27* O-RING; foot valve, PTFE, thin (pack of 10) 288068 288068 288068 288068 288068 2
29* O-RING; cylinder bottom, PTFE, medium (pack of 10) 262512 262512 262512 262512 262512 1
30▲TAG, warning 172479 172479 172479 172479 172479 1
32* O-RING, PTFE, throat cartridge, medium (10 pack) 262512 262512 262512 262512 262512 1
43 SPRING, foot valve 124007 124007 124007 124007 124007 1
49 PLUG, pipe; 3/8 npt 198292 198292 198292 198292 198292 1
54 PLUG, pipe; 1/2 in. 100737 100737 100737 100737 100737 1
55 HOUSING, rupture disc assy 258962 258962 258962 258962 258962 1
56 ADAPTER, rod 15Y399 15Y399 15Y399 15Y399 15Y399 1
59*
†
O-RING, filter; thick, PTFE (10 pack) 262483 262483 262483 262483 262483 1
61 COUPLER, assembly 247167 247167 247167 247167 247167 1

Parts
18 311762ZAP
85cc, 90cc, 97cc, and 115cc XP Models
▲ Replacement safety labels, tags, and cards are available at
no cost.
* Parts included in repair kits.
• Depends on series. See manual 406889.
† See page 31 to verify correct part numbers.
Part numbers listed are for bulk quantities. Individual
quantities are included in repair kits. See
Repair Kits
starting on page 27.
Ref. Descriptions
85cc 90cc 97cc 115cc
Qty.L085C0 L090C0 L097C0 L115C0
1 ROD, displacement 24B819 16J902 16J903
• 1
2 NUT, packing 15K029 15K029 15K029 15K029 1
3* PACKINGS, stack; throat See Repair Kits starting on page 27. 1
4* PACKINGS, stack; piston See Repair Kits starting on page 27. 1
7 CARTRIDGE, packing, throat 15F660 16K490 16K490 15F661 1
8 HOUSING, outlet 15F659 15F659 15F659 15F659 1
9* O-RING, top cylinder; PTFE, medium (10 pack) 288067 288067 288067 288067 1
10 PIN, self-locking 244826 244826 244826 244826 1
11 CYLINDER, lower 15F682 16J908 16J909
• 1
12* BALL, piston (pack of 3) 288065 288065 288065
• 1
13 VALVE, piston 24B818 24B818 24B818
• 1
14 HOUSING, inlet 15F667 15F667 15F667
• 1
15 GUIDE, ball, inlet 16D472 16D472 16D472
• 1
16* BALL, inlet (pack of 3) 244899 244899 244899
• 1
17 SHIM, inlet, ball guide (pack of 9) 288064 288064 288064
• 2
18 SEAT, inlet 15F665 15F665 15F665
• 1
19* PLUG, throat seal (pack of 10) 247393 247393 247393 247393 1
20
†
CAP, filter, top 16M461 16M461 16M461 16M461 1
21 SPRING, compression 171941 171941 171941 171941 1
22*
†
O-RING, filter; thin, PTFE (10 pack) 244895 244895 244895 244895 1
23 STRAINER, 30 mesh screen; see page 30 for more options 224458 224458 224458 224458 1
24 SUPPORT, filter 186075 186075 186075 186075 1
25*
†
O-RING, filter; medium, PTFE (10 pack) 262484 262484 262484 262484 1
26
†
CAP, filter 16M462 16M462 16M462 16M462 1
27* O-RING; foot valve, PTFE, thin (pack of 10) 288068 288068 288068
• 2
29* O-RING; cylinder bottom, PTFE (pack of 10)
262512 medium, 288068 thin
288068 262512 262512
• 1
30▲TAG, warning 172479 172479 172479 172479 1
32* O-RING, PTFE, throat cartridge (10 pack)
262512 medium, 288068 thin
288068 262512 262512 288068 1
43 SPRING, foot valve 124007 124007 124007
• 1
49 PLUG, pipe; 3/8 npt 198292 198292 198292 198292 1
54 PLUG, pipe; 1/2 in. 100737 100737 100737 100361 1
55 HOUSING, rupture disc assembly 258962 258962 258962 258962 1
56 ADAPTER, rod 1
59*
†
O-RING, filter; thick, PTFE (10 pack) 262483 262483 262483 262483 1

Parts
311762ZAP 19
XP Sprayer Lower Models
145cc, 180cc, 220cc, 250cc, and 290cc
ti32088a
19*
20
21
23
24
4
1
2
59*
}
7
3* (Throat)
2
8
10
54
26
25*
4
22*
9*
29*
11
12*
(Piston)
4*
{
1
14
2
Torque per specifications in table, page
13.
Torque to 140-150 ft-lb (189-203 N•m).
Torque to 40-60 ft-lb (52-82 N•m).
Apply lubricant to threads before assembly.
1
2
4
5
6
{
17
27*
15
43*
16*
27*
17
27*
18
†Thick, medium, and thin refers to the relative
cross-section thickness of the o-ring seals.
* Parts included in repair kits.
See Repair Kits sections.
49 ✖
6
1
5
5
15
medium†
thin†
medium†
thick†
thin†
thin†
thin†
61
55✖
13
32*❊
❊
Blue o-ring for 220, 250, and 290 lowers.
✖ 180cc–290cc use plug. Ensure orifice of (55)
points down
17
15
18
8
Models L180C7, L145CP,
ti8746a
and L145CR only.
{

Parts
20 311762ZAP
145cc, 180cc, 220cc, 250cc, and 290cc XP Models
▲ Replacement safety labels, tags, and cards are available at
no cost.
* Parts included in repair kits.
† See page 31 to verify correct part numbers.
Part numbers listed are for bulk quantities. Individual
quantities are included in repair kits. See
Repair Kits
starting on page 27.
Ref. Descriptions
145cc 180cc 220cc 220cc 250cc 290cc
Qty.L14AC0 L18AC0 L22AC0 L22XC0 L25AC0 L29AC0
1 ROD, displacement 24B821 24B822 24B823 26A377 24B824 24B825 1
2 NUT, packing 15K030 15K030 15K031 15K031 15K031 15K031 1
3* PACKINGS, stack; throat See Repair Kits starting on page 27. 1
4* PACKINGS, stack; piston See Repair Kits starting on page 27. 1
7 CARTRIDGE, packing, throat 197325 197326 197327 197327 197328 197327 1
8 HOUSING, outlet 16E151 16E151 16A763 16A763 16A763 16A763 1
9* O-RING, top cylinder; PTFE, medium (10 pack) 244892 244892 244893 244893 244893 244893 1
10 PIN, self-locking 244826 244826 244826 244826 244826 244826 1
11 CYLINDER, lower 197315 197316 197317 197317 197318 197319 1
12* BALL, piston (pack of 3) 253029 253029 244898 244898 244898 244899 1
13 VALVE, piston 24B826 24B827 24B828 24B828 24B829 24B830 1
14 HOUSING, inlet 197303 197303 197304 197304 197304 197304 1
15 GUIDE, ball, inlet 198646 198646 198647 198647 198647 198647 1
16* BALL, inlet (pack of 3) 245128 245128 253030 253030 253030 253030 1
17 SHIM, inlet, ball guide (pack of 9) 244855 244855 244856 244856 244856 244856 3
18 SEAT, inlet 196358 196358 197344 197344 197344 197344 1
19* PLUG, throat seal (pack of 10) 247394 247394 247395 247395 247395 247395 1
20
†
CAP, filter, top 16M461 16M461 16M461 16M461 16M461 16M461 1
21 SPRING, compression 171941 171941 171941 171941 171941 171941 1
22*
†
O-RING, filter; thin, PTFE (10 pack) 244895 244895 244895 244895 244895 244895 1
23 STRAINER, 30 mesh screen; see page 30 for more options 224458 224458 224458 224458 224458 224458 1
24 SUPPORT, filter 186075 186075 186075 186075 186075 186075 1
25*
†
O-RING, filter; medium, PTFE (10 pack) 262484 262484 262484 262484 262484 262484 1
26
†
CAP, filter 16M462 16M462 16M462 16M462 16M462 16M462 1
27* O-RING; foot valve, PTFE, thin (pack of 10) 244890 244890 244894 244894 244894 244894 3
29* O-RING; cylinder bottom, PTFE, thin (pack of 10) 244890 244890 244894 244894 244894 244894 1
30▲TAG, warning 172479 172479 172479 172479 172479 172479 1
32* O-RING, PTFE, throat cartridge, thin (10 pack) 244890 244890 244891 244891 244891 244891 1
43 SPRING, foot valve 116801 116801 116802 116802 116802 116802 1
49 PLUG, pipe; 3/8 npt 198292 198292 198292 198292 198292 198292 1
54 PLUG, pipe; 1/2 in. 100737 100737 100737 100737 100737 100737 1
55 PLUG, pipe; 3/8 npt 198292 198292 198292 198292 198292 1
HOUSING, rupture disc assembly 258962 1
59*
†
O-RING, filter; thick, PTFE (10 pack) 262483 262483 262483 262483 262483 262483 1
61 COUPLER, assembly 244819 244819 244819 244819 244819 244819 1